Fitting instructions J-Technics

Sliding Gate Opener

GENIOS 350-KIPP -mechanic-

Fitting instructions

Forsthaus 4

D - 36148 Kalbach

Tel.: 0 900/1101913

Fax: 0 66 55 / 96 95-31

e- mail: [email protected]

www.belfox.de

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Dear customer,

we thank you for the confidence you put in us in buying a BelFox sliding gate

opener „Genios 350-KIPP“.

Already during the fitting process (test run) you will notice that this has been the

right decision.

When fitting the operator, please follow the instructions step by step and you

will see that fitting this sliding gate opener is very easy to do.

Contents

1. Technical data

2. Delivery range

3. Assembly and disassembly of the console

4. System definition

5. Selection of driving system

6. Fitting instruction

7. Foundation requirements

8. Fitting to the gate

8.1 No premounted toothed rack at the gate

8.2 Premounted toothed rack at the gate

9. Function and adjustment of reference switch

10. Setting into operation / adjustment of motor control

11. Emergency release in case of power failure

12. Safety information

13. EC declaration of conformity Genios 350-KIPP (47-21-0)

14. EC declaration of conformity Genios 350-KIPP (47-21-i)

15. Declaration for installation of a partly completed machine

16. Test bookJ-Technics

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1.) Technical data

Typ: Genios 350-KIPP Genios 350i-KIPP

motor power: 0,21 kW 0,21 KW

mains supply: 230 V / 50...60 Hz 230 V / 50-60 Hz

opening and closing speed: 18 cm / sec. 18 cm/sec.

thrust and tractive power : 400 N 400 N

max. size / weight of gate: 6 m / 350 kg 6 m / 350 kg

motor voltage: 24 V DC 24 V DC

drift system: for toothed rack module 4 for toothed rack module 4

post dimensions: 150 x 150 mm 150 mm x

150 mm

post height: 1250 mm, other heights

on demand

1250 mm, other heights

on demand

dimension of base plate: 155 x 155 x 10 mm

Or: 250 x 160 x 10 mm

250 mm x 160 mm x

10 mm

(l / b / h)

wall thickness, material: 3 mm aluminium 3 mm aluminium

2.) Delivery range

aluminium column

driving unit, fitted inside

radio receiver

radio transmitter 4-channels

flagpole antenna

emergency release device

easy-click-magnets

radio transmitter 4-

channels (Art.-

No.:7834 )

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3.) Assembly and dissassembly of the console

4.) System definition

The driving post by BelFox is a complete unit, ready to fit. It consists of an

aluminium post, a base plate welded onto the post, and a driving unit integrated

into the post.

This driving unit is reachable through the lockable revision door. Motor control

and low-current toroidal transformer are inside a water proof casing which is

also integrated into the column. At the upper end of the column is an aluminium

cover which you please stick to the column after you have finished the fitting

process.

The driving unit is pre-assembled and can be set into operation after the plug is

connected to the socket.

The limit position is effected by counting of impulses, integrated in the

gearmotor, together with one reference sensor.

height to be selected

from 100 bis 310mm

mmmm

emergency release selection of height

mounting plate with

opening for cabel input

motor control

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Attention: In case of commercial use,please inform yourself about necessary

safety devices according to the regulations for power driven

windows, doors and gates.

We recommend the fitting of these safety devices also in case of private use.

5.) Selection of driving systems

You have the choice of two driving systems for this sliding gate opener:

a) toothed plastic rack with steel core for a particularly smooth movement of

the gate

b) toothed metal rack to be welded or screwed onto the gate

6.) Fitting instruction

Genios 350-KIPP is applicable to both ground guided sliding gates and

cantilever sliding gates. In both cases the following requirements have to be

fulfilled: It has to be a smooth running door with perfect guiding appliances.

Guide bows for the gate are available on option (art.-no.608-T).

The gate has to have limit stops at both limit positions to ensure that in case of

release it is impossible to push the gate by hand out of its guidance. The driving

motor is self-locking, so you do not need any lock.

7.) Foundation requirements

For fastening Genios 350-KIPP to the ground, a

concrete foundation or a metal console is necessary. The

overall size of the base plate is 250 x 160 mm. Make

sure that the foundation is sufficiently sized, so that

none of the material will break off when drilling the

mounting holes.

8.) Fitting to the gate

When fitting Genios 350-KIPP, take care that the teeth of the toothed rack well

engage into the teeth of the driving pinion. Poor engagement shortens the

working life of the operator and could lead to teeth being missed out.

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8.1 No premounted toothed rack at the gate:

Push the gate manually into OPEN position

Now put the toothed rack onto the drive pinion, push it onto the pinion and draw

the mounting holes on to the gate. Then move the gate into direction CLOSE.

Draw the mounting holes when the pinion is directly under the mounting hole. It

guarantees you to have always the right distance of the pinion to the toothed

rack.

8.2 Premounted toothed rack at the gate:

Push the gate manually into OPEN position.

Now release all screws of the toothed rack. Then move the gate step by step into

direction CLOSE, as soon as a screw is above the pinion, push the toothed rack

manually on the pinion and fix the screw.

Fix at any place of the way of the gate the easy click magnets.

Now the screw for the adjustment of the

height has to be put with the help of a

ratched or an adequate key, the pinion in the

according height.

ATTENTION: Do not use a cordless

screwdriver to adjust the height selection!

Therefore the adjustment gauge, that is

fixed with a screw next to the height

adjustment within the unit, must be put

between the twists of the pressure arm. The

unit must be bent up until the adjustment

gauge can be removed and fit into with a

light resistance between the twists.

Screw for height selection

Pressure spring

emergency release

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9.) Function and adjustment of the reference switches

Genios 350-KIPP -serie is equipped with contactless limit switch. The reference

switch is fixed at the console.

The distance between magnetic switch and magnet must not exceed 10 mm! If

the range of the magnet is insufficient, you can either replace it with a stronger

magnet.

max. 10 mm

magnet

toothed rack

reference switch

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10.) Setting into operation / adjustment of motor control

The electric installation is to be done as described in the instruction manual 47-

21-0 or 47-21-I.

11. Emergency release in case of power failure:

To move the gate by hand you must release the gate. To

release the operator, pull the lever from his horizontal position

to vertical position.

12.) Safety information

This safety information must be handed over to the user as an essential part of

the product. It should be read carefully since it contains important notes for the

safety at the installation, use and maintenance of the system. The information

has to be kept in a safe place and must be put at all further users´disposal.

This product may only be used for the purpose the manufacturer intended it for.

Any other use has to be considered as improper and therefore as dangerous. The

manufacturer is not legally liable for damages caused by improper use. During

the opening and closing process it is not allowed to enter the operative range of

the gate.

In case of malfunction you have to switch the system off at the main switch and

consult specialist staff. It is not allowed to try to repair the system by oneself.

Contravention may lead to situations of danger. All cleaning, maintenance and

repair works have to be done exclusively by specialist staff. To guarantee the

correct function of the system it is necessary to maintain it regularly by

specialist staff according to the instructions of the manufacturer. Especially the

correct function of the safety devices has to be checked regularly. All

installation, maintenance and repair works have to be reported in a log book.

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13. EC – Declaration of conformity

Producer/ technical documentation name and address:

BelFox Torautomatik GmbH

Forsthaus 4

36148 Kalbach

We hereby declare that the gate opener

Type: Genios 350-KIPP

with motor control unit 47-21-0

is conform to the following directives:

EMV – directive 2014/30/EU

European machinery directive 2006/42/EG

Directive low voltage 2014/35/EU

Radio equipment directive RED 2014/53/EU

RoHS directive 2011/65/EU

Applied harmonized standards, which have been published in the office journal

of EU are:

DIN EN 61000-6-2

DIN EN 61000-6-3

DIN EN 60335-1:2012

DIN EN 60335-2-103

Applied national norms and technical specifications:

Reliability of power-operated gates, requirements (EN 12453)

Reliability of power-operated gates, testing method (EN 12445)

Place: D-36148 Kalbach Date: 01.02.2018

Signature of the liable person: ____________________

Name and function: Edgar Fierle, managing director

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Page 2 to the EC-Declaration of conformity for

sliding gate operators Genios 350-KIPP.

According to the directives mentioned on page 1 and the proof of

accordance of the tested drive with these directives as well as with the test

report of RW TÜV Systems of 24.01.2006 the operation of the drive

Genios 350-KIPP permitted as follows:

Cantilever or guiding sliding gate

Operation of the gate in lock function up to a weight of 350 kg and a length

of 6 mtr without active safety edges on the main closing edge (with rubber

buffer type 610-D) and with safety edges type 610-55 on the secondary

closing edge.

We state expressly that further safety devices such as photoelectric barriers

might be necessary for the equipment of a power-operated gate.

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14. EC – Declaration of conformity



Forsthaus 4

36148 Kalbach

We hereby declare that the gate opener

Type: Genios 350-i-KIPP

with motor control unit 47-21-i

is conform to the following directives:

EMV – directive 2014/30/EU

European machinery directive 2006/42/EG

Directive low voltage 2014/35/EU

Radio equipment directive RED 2014/53/EU

RoHS directive 2011/65/EU

Applied harmonized standards, which have been published in the office journal

of EU are:

DIN EN 61000-6-2

DIN EN 61000-6-3

DIN EN 60335-1:2012

DIN EN 60335-2-103





Signature of the liable person: ____________________


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Page 2 to the EC-Declaration of conformity for

sliding gate operators Genios 350-i-KIPP.

According to the directives mentioned on page 1 and the proof of

accordance of the tested drive with these directives as well as with the test

report of RW TÜV Systems of 24.01.2006 the operation of the drive

Genios 350-i-KIPP permitted as follows:

Cantilever or guiding sliding gate

Operation of the gate in lock function up to a weight of 350 kg and a length

of 6 mtr without active safety edges on the main closing edge (with rubber

buffer type 610-D) and with safety edges type 610-55 on the secondary

closing edge.

Deadman function is admissible without any active or passive safety edges.

We state expressly that further safety devices such as photoelectric barriers

might be necessary for the equipment of a power-operated gate.

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15.) Declaration for installation of a partly completed machine

Within the meaning of the directive 2006/42/EG, Annex II part 1B



Forsthaus 4

36148 Kalbach

We hereby declare that the partly completed machine

Sliding gate operator Genios 350-KIPP

as far as it´s possible of the scope of delivery, complies to the essential requirements of the following

directive

European Machinery Directive 2006/42/EG

Applied harmonized standards, which have been published in the office journal of EU are

EN ISO 13849-1:2008 Kat.2 / PLc –

Closing force limit and evaluation safety edges

DIN EN 60335-1:2012




Furthermore we declare that the technical documents for this partly completed machine has been

created according to VII part B and we oblige to send upon request to the market surveillance

authorities via our documentation department.

The partly completed machine must not be put into service until the machinery is integrated in a

machine which complies with the directives of the EG-machinery directive and for which an EC

declaration of conformity according to annex II A is available.


Signature of the liable person: ________________________


Annex

Requirements of the annex I of2006/42/EG which are followed. The numbers refer to the parts of

annex I:

1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.6, 1.3.2, 1.3.4, 1.3.7, 1.3.9, 1.5.1, 1.5.6, 1.5.11, 1.7.1, 1.7.1.1, 1.7.2,

1.7.3, 1.7.4, 1.7.4.1, 1.7.4.2 (partly)

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-------------------------------------------------------------------------------------------

TYP: Genios 350-KIPP

Serial-No.:

Date of purchase:

Stamp of supplier and signature

Further BelFox products:

Operators for garage doors

Operators for swing gates

Operators for sliding gates

Drive portals

Barriers and accessories

Radio control units

Switch elements-

Particular drives

16.) Test book

The test book for this operator can be printed out via our homepage

www.belfox.de.

J-Technics

http://www.belfox.de/

Fitting instructions J-Technics

Documents

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