FIRST CLASS ENGINEERING€¦ · CNR / Changchun Railway Vehicles GRP Corporation First project with...
Transcript of FIRST CLASS ENGINEERING€¦ · CNR / Changchun Railway Vehicles GRP Corporation First project with...
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FIRST CLASS ENGINEERINGCompetence, dynamism and commitment to integrated engineering solutions
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BautzenLeipzig
Chemnitz
Basel
Team with more than 110 employees at the locations Basel, Bautzen, Chemnitz,Essen and Leipzig
More than 25 years of market presence and specialisation in the rail vehicle sector
Ensuring highest expertise in the redevelopment, modernisation or conversion of rail vehicles
CompanyAbout us
Essen
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CompanyBrief summary
1992ESTABLISHMENTIKB Ingenieur- und Konstruktionsbüro GmbH
1995ISO 9001 CERTIFICATION
2001ACCREDITION Surveyors & Welding Company
2002RENAMINGto CIDEON Engineering GmbH
2003OPENING of branch Chemnitz
2013INTEGRATION in Friedhelm Loh Group
2008OPENING of Leipzig branch
2008OPENINGBasel branch
2016INTEGRATION in CRCCE
1990 2020
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ServicesOverview
Quality inspection
Documentation
Project Management
Vehicle Concepts
&Refit
Report
Area Mechanics
Area E-technologyAuthorisation
Onsiteengineering
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CE cideon engineering as a specialist for rail vehicles performs tasks for the development and planning of rail vehicles
Ranging from the idea to series production
Through our refit expertise we evaluate your existing vehiclesand bring them back on track
ServicesVehicle concepts
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On the basis of work, service and personnel leasing contracts, we support our customers in the realisation of company-specific projects directly in your company and/or its partners.
Motivated and skilled personnelwork for our customers in line with their requirements at their locations in the desired team strength.
ServicesOnsite engineering
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Design Shell construction
Interior construction
Devices
Bogie engineering
ServicesArea Mechanics
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Technical calculation FEM strength tests
Multibody simulation (MBS)
Restriction
Derailment
Joining technology Expertise with own welding
and bonding specialist engineers
ServicesArea Mechanics
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Vehicle electrics & vehicle control
Cabinet layout, wiring
Schemata creation
Lists for appliances and cables
Door controls, brake controls,
air conditioning controls
Spin- and slide control
Energy management
Feasibility studies
Concept formulation
ServicesArea E-technology
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Leading project teams Producing a project cockpit
Cost monitoring
Deadline monitoring
Quality control
Management of guarantee and subsequent settlement
ServicesProject Management
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Recognition as Interims-DeBo by EBA (DE) Testing in accordance with NNTR and issuance of certificate
Recognition as BBS by BAV(CH) Testing of vehicles in accordance with TSI Loc & Pas
Verification of compliance by NNTV outside the TSI
Issuing evaluation reports
Support in the preparation of registration documents and / or supervision during the entire certification process
Coordination with Notified Body (NoBo) for the European certification process
ServicesAuthorisation
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Rendering of expert opinions by
Interims-DeBo (EBA) and BBS (BAV)
Accident reports
Vehicle envelope/ Swept envelope
Strength of vehicle bodies,
Bogie frame and fixtures
Traction and buffer gear
ServicesReport
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Technical documentation
Maintenance instructions for operation and maintenance
Maintenance concepts
Necessary preventive and corrective maintenance
Maintenance intervals
Spare parts catalogues and management
RAMS/LCC
Proof of reliability, availability, maintenance, safety and life cycle
costs
ServicesDocumentation
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Manufacturing concept
Construction of devices
Creating assembly and production
drawings
Construction management and
building inspection
Documentation of the state of
construction
First article inspection
Coordination of suppliers
ServicesQuality inspection
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ReferencesExcerpt of customer list
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ReferencesProject: EC Refit | Customer: SBB CFF FFS
Adapted to the new usage in modernised domestic traffic
International use still possible by RIC capability
Refit for the next 20 years of service life Creating a production and logistics
concept for the conversion of 225 vehicles
The following modules have been upgraded and integrated: Power supply system Lighting concept WC system (bioreactors) Yaw damper Interior
Requirements
Implementation
Customer benefits
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ReferencesProject: Tram Bielefeld | Customer: moBiel GmbH
Appropriate use of external resources Special know-how, for example,
development of bogie
Customer support in-house development of a tram
High degree of novelty for CE cideon engineering
Construction bogies, vehicle bodies, interior
Technical Documentation for Operation and Maintenance
Requirements
Implementation
Customer benefits
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ReferencesProject: LION | Customer: SBB CFF FFS
Maintaining the value of existing rolling stock for an additional useful life of 20 years and thus meeting the current needs of passengers, the operational requirements and conditions, the market demands and the commercial objectives of the SBB.
Fulfilment of BehiG Standardisation of comfort, information
and safety devices Equipping of DPZ+ vehicles with passenger
compartment air conditioning Equipping of HVZ vehicles with a closed WC
Development and design of the conversion work of DPZ+ vehicles and the HRT cars in collaboration with the technicians of SBB
Supporting the production in industrial plants
Coordination in the certification of the amended vehicles
Requirements
Implementation
Customer benefits
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ReferencesProject: CNR Metro Modular | Customer: CNR / Changchun Railway Vehicles GRP Corporation
First project with Chinese manufacturer Communication with the customer
Tight schedules Pre-assembled vehicle head Coordination with suppliers
Construction of vehicle head module incl. cockpit
Concept and design of interiors Creating the 3D models incl. assembly
description for the above areas
Requirements
Implementation
Challenges
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ReferencesProject: Vehicle transporter carriages | Customer: ARS Altmann
Compliance with the G2 profile Unrestricted use of almost all routes
possible TSI authorisation allows international
deployments
Redevelopment 2x2-axis, double-deck vehicles for the closed transportation of vehicles
Integration into existing logistics concept of the customer (for example, loading terminal)
Design / Specifications Analysis of various loading options Design, calculation and TSI certification
support
Requirements
Implementation
Customer benefits
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ReferencesProject: New double-deck coaches | Customer: ISR Bombardier Transportation Görlitz
Close liaisoning with the customer's site Using know-how of CE cideon engineering High quality completion of the first shell
construction within the shortest time
Retrofitting Mg and Ep-brakes and NBA for operating at 160 km / h
Expansion train diagnostics, fire protection and integration body shell reinforcements for tunnels up to 20 km in length
Mass Management Implementation of open ECRs from IPO A
+ B
Preliminary investigations, feasibility studies Tests of installation / free movement Construction of mechanical components Implementation of electrical specifications
PTC Technical calculations
Requirements
Implementation
Customer benefits
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ReferencesProject: Hybrid locomotive H3 | Customer: Alstom Stendal
Design and analysis of large parts of the locomotive by an engineering partner
Using know-how of CE cideon engineering Access to experts of the departments FEM
/ authorisation and specific areas of expertise
Technical and commercial series maturity of a hybrid shunting locomotive
Comparison with conventional shunting locomotives: 50% lower fuel consumption 70% lower pollutant emissions 80% of its working time the hybrid
locomotive should run in battery mode
Design and calculation of locomotive frame, hoods and arrangement of the components
Development of the drivers cabin as an independent project at CE cideon engineering
In-house design and connection of the wheel sets / drives at Alstom
Requirements
Implementation
Customer benefits
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ReferencesProject: SOB fleet condition analysis | Customer: SOB Schweizerische Südostbahn AG
Extremely inhomogeneous fleet: 3 types of locomotives, 8 types of carriages
Deadlines: Fleet ready from November 2013 Ensuring optimised fleet by end of 2019 Broad range of services
(project management, procurement, production support, commissioning, authorisation)
Engineering for vehicle modifications for new concept Voralpen-Express 2013
Coaching the SOB-PL in PM and SCM
Analysis of the fleet status Creating catalogue of requirements based
on demands / concepts of the traffic department and need for security / reliability / availability
Execution of engineering for mechanical and electrical work
Requirements
Implementation
Challenges
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ReferencesProject: FLIRT ST/ FER | Customer: Stadler Bussnang AG
Appropriate use of external resources Special know-how, for example, project
management
Schedules, quality and costs compliance with design, type tests and IBS
Leading the engineering team (mech., electr., SW, bogies)
Certifications for all types of vehicles in Italy (USTIF and ANSF)
Support of the partnerAnsaldo Breda
Technical project management for the project ST / FER (32 FLIRT for Italy)
12 FLIRT 5-parts for Ferrovie Emilia Romagna
4 FLIRT 6 parts and 16 FLIRT 4 parts for Sistemi Territoriali
Requirements
Implementation
Customer benefits
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Thank you for your attention!
CE cideon engineering GmbH & Co. KG CE cideon engineering Switzerland AG Bautzen, Chemnitz, Essen, Leipzig – Germany Basel - Switzerland