FIREFLY FLOPPYFLEX + FLOPPYFLEX DIGITALpub.tmb.com/FloppyFlex/pdf/FloppyFlex-Manual.pdfFirefly...

FIREFLY FLOPPYFLEX + FLOPPYFLEX DIGITAL

USER MANUAL1.8

EXCLUSIVE DISTRIBUTION – THE AMERICAS, EUROPE, AND ASIA

TMB 24/7 Technical Support

US/Canada: +1 818.794.1286

Toll Free: 1 877.862.3833 (877.TMB.DUDE)

UK: +44 (0)20.8574.9739

Toll Free: 0800.652.5418

E-mail: [email protected]

1ROAD PROVEN TECHNOLOGY | TMB

Firefly FloppyFlex and FloppyFlex Digital are world class professional grade, flexible

IP68*, IP67 and IP40 LED “neon”. It’s the perfect replacement for glass neon, easy to

use, long lasting & durable. Suitable for many projects and installations including indoor,

outdoor, signage & architectural. Single Color, RGB, Digital RGB, Digital RGBW and

Dynamic White with side-to-side (STS) and front-to-back (FTB) bend options.

*IP68 Rated configurations available by special order

Firefly FloppyFlex

- Easy to use and install.

- Wide range of accessories for joining, terminating, mounting, and powering.

- Available in RGB, White (2100, 2500, 2700, 3000, 3500, 4000, 4500, 5000, 5700,

6500K) Red, Green, Blue, Yellow, Amber, and Orange

- Large 270°, Small and Flat 160° STS bend; Flat 160° FTB bend versions.

- Custom colors available.

Firefly FloppyFlex Digital

- Smooth soft edges, seamless color blending.

- Auto-addressing allows for quick setup and patching.

- Large 270° and Small 160° STS bend; Flat 160° FTB bend versions.

- Available in Digital RGB and RGBW, with multi-pixel control.

- Unlimited and unprecedented possibilities.

FlameResistant

UVResistant

SolventsResistant

SaltwaterResistant

IP68 OptionsAvailable

IK08Protection


CONTENTS

1. PRODUCT SPECIFICATIONS 3

2. CARE AND HANDLING 5

3. CUTTING INSTRUCTIONS 8

4. TERMINATING INSTRUCTIONS 9

5. ALUMINUM PROFILE OPTIONS 15

6. LEAD-IN AND LENGTHS 17

7. POWER MATRIX 18

8. POWERING FLOPPYFLEX 20

9. FLOPPYDRIVE OPTIONS 21

10. BASIC WIRING DIAGRAMS 23

11. APPENDIX 25


1. PRODUCT SPECIFICATIONS

270° Large Profile For full details and specs, please refer to the product’s Spec Sheet.

Fixture Color Cut Length Voltage Operating Temperature Wiring Control

FloppyFlex Single Color

2100K, 2500K, 3000K, 3500K, 4000K, 5000K, 5700K,Green, Blue, Yellow, Orange

83.3 mm24V DC

-40°F to 131°F (-40°C to 55°C)

2-WireMagneticLow Voltage24V

Red 125 mm

FloppyFlexRGB

RGB 100 mm 24V DC-40°F to 131°F (-40°C to 55°C)

4-Wire FloppyDrive

FloppyFlex DigitalRGB

RGB 125 mm 24V DC32°F to 113°F(0°C to 45°C)

3-Wire FloppyDrive

FloppyFlex DigitalRGBW

RGBW 125 mm 24V DC32°F to 113°F (0°C to 45°C)

3-Wire FloppyDrive

FloppyFlex Dynamic White

2500-5000K 83.3 mm 24V DC32°F to 113°F (0°C to 45°C)

3-Wire FloppyDrive

160° Small Profile For full details and specs, please refer to the product’s Spec Sheet.



2100K, 2500K, 2700K, 3000K, 3500K, 4000K, 4500K, 5000K5700K

100 mm

24V DC-40°F to 131°F (-40°C to 55°C)

2-WireMagneticLow Voltage24VGreen, Blue, Yellow, Orange 83.3 mm

Red, Amber 125 mm

FloppyFlexRGB


4-Wire FloppyDrive


RGB 125 mm 24V DC32°F to 113°F(0°C to 45°C)

3-Wire FloppyDrive


RGBW 125 mm 24V DC32°F to 113°F (0°C to 45°C)

3-Wire FloppyDrive


2500K - 5000K 100 mm 24V DC32°F to 113°F (0°C to 45°C)

3-Wire FloppyDrive

4.72”

(120mm)

4.72”

(120mm)


160° Flat (FTB) Profile For full details and specs, please refer to the product’s Spec Sheet.



2500K, 2700K, 3000K, 3500K, 4000K, 4500K, 5000K, 5700K,6500KGreen, Blue

55.6 mm24V DC

-40°F to 131°F (-40°C to 55°C)


Red, Amber 83.3 mm

FloppyFlexRGB


4-Wire FloppyDrive


RGB 83.3 mm 24V DC32°F to 113°F(0°C to 45°C)

3-Wire FloppyDrive


RGBW 83.3 mm 24V DC32°F to 113°F (0°C to 45°C)

3-Wire FloppyDrive


2500K-5000K 83.3 mm 24V DC32°F to 113°F (0°C to 45°C)

3-Wire FloppyDrive

160° Flat (STS) Profile For full details and specs, please refer to the product’s Spec Sheet.



2500K, 2700K, 3000K, 3500K, 4000K, 4500K, 5000K, 5700K,6500KBlue, Green

55.6 mm24V DC

-40°F to 131°F (-40°C to 55°C)


Amber, Red 83.3 mm

11.8”

(300mm)

11.8”

(300mm)


2. CARE AND HANDLING

Firefly FloppyFlex LED neon contains electronic components (circuit boards) and LEDs.

While the flexible coating enhances durability, FloppyFlex does require proper care and

handling. Treated correctly, per the guidelines below, FloppyFlex will provide many years of

reliable service and beautiful colors.

FloppyFlex is available in four versions, descriptive of the lens or illuminated surface:

270˚ Large, 160˚ Small, 160˚ Flat (FTB), 160˚ Flat (STS). The handling and installation rules

below apply to all four:

1. Never twist FloppyFlex. If your application requires ongoing unreeling and

reeling, we suggest the FloppyFlex be stored on a rotating reel or drum. We do not

recommend hand-coiling as you would do with a cable.

2. Avoid shock or impact when installing. NEVER use a hammer or other

implement to force into place by striking or pounding. Never run over with a fork-lift

or scene-cart.

3. Bend Large, Small, and Flat (STS) FloppyFlex Side-to-Side (STS) only, i.e.

“side” bending with LED lens facing in one direction.


4. Bend Flat FloppyFlex Front-to-Back (FTB), i.e. front/back bending with lens

surface forming convex or concave arc of a circle.

5. Observe the minimum bending diameter for each product:

- Large and Small domed minimum bending diameter: 4.72” (120mm)

- Flat minimum bending diameter: 11.8” (300mm)

6. Do not hang or suspend in the air. FloppyFlex must be mounted on a surface or

secure in its designated u-channel (aluminum profile).

7. Do not puncture FloppyFlex with staples, nails, screws, or any other sharp objects.

This will void the warranty. Also, always check for sharp, protruding screws,

bolts, or other foreign objects on the base of aluminum profile or other track before

installing FloppyFlex.


8. Always use the appropriate FloppyFlex u-channel profile (standard or self-locking)

designed for the correct product (Large, Small, or Flat). The self-locking u-channel

is more durable, and is recommended for portable applications.

9. When mounting FloppyFlex LED neon in a profile, always press into the channel

in one direction, from one end to the other. Never press the LED strip from

both ends to “meet in the middle.”

10. Do not put excessive stress on the power input cable. Kinking or excessive force

may sever the electrical connection or remove the connector from the fixture.

11. Do not treat FloppyFlex like a garden hose or extension lead. Always coil Floppyflex

on a flat surface (e.g. floor, table, road case), then put it back in the box with

tape to hold the coil together.


3. CUTTING FLOPPYFLEX

MINI TOOL KIT

An optional Firefly Mini Tool kit is available with cutter, insertion spreader, and grippers.

The larger of the two spreaders are used for large dome, small dome, and flat FloppyFlex

strips. The grippers are used only for the Flat Clasp power and end caps, and not for

EZ-Connect power feed and end caps. We recommend using tools included in the Mini

Tool Kit for optimum results and reduced risk of damage to the product. Pictured below is

the complete kit plus images of the FloppyFlex cutter, closed and opened.

CUTTING INSTRUCTIONS

Cut strip for a flat, smooth cross-section. Be sure to make clean, straight cuts at 90

degrees (perpendicular) to the length of FloppyFlex. Cut with the PCB at the base of the

cutters – do not cut from the illumination side first. ONLY cut on the neon strip cutting

marks (small lines printed on the LED.)

Grippers Cutter

InsertionSpreaders

Cutting Line


4. TERMINATING FLOPPYFLEX

After cutting, note which numbered side is visible, “01” or “02”. This number determines

which style input connector must be used, 01 or 02. The input connector number must

match the printed number at the end of the FloppyFlex to which it connects.

Use the appropriate insertion spreader to separate the electrode from the PVC insulating

strip. Separating them makes for easier identification and access to the copper conduc-

tors for inserting the power feed pins (connector).

IMPORTANT: Do not insert the spreader too deep, not more than 10 mm.

02 End

PCB PVC Strip

Spreader Placement

01 End

Inserting the spreader into the front side of the PCB will damage the fixture.


Once the spreader is removed, choose the appropriate power feed connector (“01” or

“02”) for insertion into the end you will be terminating, splicing, or jumping with. End Caps

insulate the end of a piece of FloppyFlex from contact with another surface.

DO NOT insert the pins into the front side of the PCB.

DO NOT split the pins around the PCB

EZ-Connect Connection

DO NOT insert the pins into the front side of the PCB.

DO NOT split the pins around the PCB

EZ-Connect End Cap


Power Feed Termination Example – EZ-Connect

IMPORTANT! The Plastic Sleeve contains a waterproof lining. Once installed over FloppyFlex, it cannot be removed and reused. If reused, it will not be waterproof and FloppyFlex used outdoors will malfunction.

Slide on the plastic sleeve as instructed on the sleeve. Direction of arrows must be followed to ensure IP67 rating remains intact.

NOTE: The number on the FloppyFlex end must match the number on the EZ-Connect.

Gently insert the power connector with a straight motion into the gap created between PCB and colored PVC strip. Maintain proper alignment to avoid damaging the PCB.

NOTE: The fixture can now be powered to test contact between pins and PCB

Slide on the silver metal locking frame, taking care that edge of the frame aligns exactly with clean edge of FloppyFlex. Improper alignment may result in the IP67 rating being compromised. Water ingress failure due to incorrect assembly is not covered by warranty.

STEP 1: PLASTIC SLEEVE

STEP 3: ESTABLISH CONNECTION STEP 4: METAL FRAME

Gently insert the spreader between copper PCB LED tape and hard green, black, or white PVC strip and spread gap in a vertical direction. Do this gently to avoid damage.

NOTE: The spreader must be inserted properly or internal PCB may be damaged.

STEP 2: INSERT SPREADER

Hard PVC Strip

NOTE: The strip will be green, black, or white.

Insert spreader gently into gap

LED tape PCB with copper strips to make contact with power connector

Slide metal locking frame on evenly to the neon strip, making sure it fits snugly against the base of the FloppyFlex.

Metal lip protrudes

Align clip precisely to edge of LED.This step is critical to maintain the IP67 rating


Power Feed Termination Example – EZ-Connect Cont.

Slip on the metal locking support frame until it “clicks” into place. Alignment of this frame is important, the “U” cutout in the frame must face toward the connector side.

Slide on the clear plastic sleeve in the direction of the connector until it “clicks” into place. Assembly is now complete.

Enjoy your Firefly FloppyFlex!For sales and support log onto www.tmb.com

STEP 5: METAL SUPPORT FRAME STEP 6: PLASTIC SLEEVE

http://www.tmb.com


Power Feed Termination Example – IP40 (Available by special order only)


Power Feed Termination Example – IP67 Screw Connector(Available by special order only)


5. ALUMINUM PROFILE OPTIONS

Compatible with FloppyFlex Flat

Compatible with FloppyFlex Large and Small

self-locking aluminum profile

standard aluminum profile


1. Standard aluminum profiles on surfaces in either position or facing upright.

2. Self-locking aluminum profiles can be surface-mounted as above PLUS

facing downward, oblique angles, and vertically.

Note: FloppyFlex aluminum profiles come with pre-drilled screw holes for mounting on surfaces.

They can also be re-drilled for mounting screws as needed.

Important: Screw head dimensions (H x Dia.) must not exceed the following specifications

Max. screw head height x diameter

LED Strip Profile Standard Self-locking

Large and Small Dome0.09 x 0.31”(2.2 x 8mm)

0.1 x 0.4”(2.6 x 10mm)

Flat0.09 x 0.31”(2.2 x 8mm)

0.09 x 0.5”(2.4 x 12.9mm)


6. Lead-In Lengths

Watts 22AWG/ 0.34mm2 18AWG/0.82mm2 16AWG/1 .38mm2 14AWG/2.07mm2 12AWG/3.29mm2 10AWG/5.26mm2

10W 36m 100m 140m 240m 400m 600m

20W 18m 50m 70m 120m 200m 300m

30W 12m 30m 45m 80m 130m 200m

40W 8m 22m 35m 60m 95m 140m

50W 6m 18m 28m 48m 75m 105m

60W 5m 15m 22m 36m 60m 88m

70W - 12m 18m 30m 50m 72m

80W - 10m 14m 24m 40m 58m

90W - 7m 10m 18m 30m 45m

100W - 5m 7m 12m 22m 32m

110W - 3m 5m 8m 15m 22m

120W - 2m 3m 5m 8m 12m

Note: The cable length does not include the power connector cable.

Note: FloppyFlex Digital RGB and FloppyFlex Digital RGBW maximum lead-in length 10m with 18AWG


7. Power Matrix

270° Large Profile Lumen/m Power/m Max Length Molded Max Length DIY

Red >140lm 7.2W 15m 15m

Green >280lm 12W 10m 10m

Blue >40lm 12W 10m 10m

Yellow >260lm 12W 10m 10m

Orange >80lm 12W 15m 15m

2100K >340lm 12W 10m 10m

2500K >340lm 12W 10m 10m

3000K >340lm 12W 10m 10m

3500K >380lm 12W 10m 10m

4000K >380lm 12W 10m 10m

5000K >380lm 12W 10m 10m

5700K >380lm 12W 10m 10m

RGB >130lm 12W 7.5m 10m

DIG RGB >115lm 12W 15m 15m

DIG RGBW >110lm 15W 10m 10m

160° Small Profile Lumen/m Power/m Max Length Molded Max Length DIY

Red >100lm 7.2W 15m 15m



Yellow >200lm 12W 10m 10m

Amber >110lm 7.2W 15m 15m

Orange >150lm 12W 10m 10m

2100K >260lm 12W 10m 10m

2500K >260lm 12W 10m 10m

2700K >260lm 12W 10m 10m

3000K >260lm 12W 10m 10m

3500K >300lm 12W 10m 10m

4000K >300lm 12W 10m 10m

4500K >300lm 12W 10m 10m

5000K >380lm 12W 10m 10m

5700K >300lm 12W 10m 10m

RGB >110lm 12W 7.5m 10m

DIG RGB >110lm 12W 15m 15m

DIG RGBW >90lm (@2700K) 15W 10m 10m

Dynamic White >200lm (@3500K) 10W 15m 15m


160° Flat (FTB) Profile Lumen/m Power/m Max Length Molded Max Length DIY

Red >170lm 7.2W 10m 10m




2500K >420lm 12W 10m 10m

2700K >420lm 12W 10m 10m

3000K >420lm 12W 10m 10m

3500K >480lm 12W 10m 10m

4000K >480lm 12W 10m 10m

4500K >480lm 12W 10m 10m

5000K >480lm 12W 10m 10m

5700K >450lm 12W 10m 10m

6500K >450lm 12W 10m 10m

RGB >318lm 12W 7.5m -

DIG RGB >392lm 16.5W 10m -

DIG RGBW >220lm 22W 10m -

160° Flat (STS) Profile Lumen/m Power/m Max Length Molded Max Length DIY

Red >170lm 7.2W 10m 10m




2500K >420lm 12W 10m 10m

2700K >420lm 12W 10m 10m

3000K >420lm 12W 10m 10m

3500K >480lm 12W 10m 10m

4000K >480lm 12W 10m 10m

4500K >480lm 12W 10m 10m

5000K >480lm 12W 10m 10m

5700K >450lm 12W 10m 10m

6500K >450lm 12W 10m 10m


8. Powering FloppyFlex Conductor Single Color 24V RGB and RGBW Digital RGB 24V

Red Positive “+” Terminal Positive “+” or “VCC” Terminal Red “R” Terminal

Green Green “G” Terminal

Blue Blue “B” Terminal

Yellow Clock/Data/Signal “S” Terminal Positive “+” or “VCC” Terminal

Black Negative “-” Terminal Negative “-” Terminal


9. FloppyDrive Options

Installation - Single Color, RGB, Digital RGB, Digital RGBW

ProPlex FloppyDrive DIN Rail

ProPlex FloppyDrive IP65 Portable ProPlex FloppyDrive Digital IP65 Portable

• Professional grade DMX control for RGB LED Tapes, Neons, and other low voltage systems

• Designed for Portable outdoor applications. 12V and 24V versions available.

• Addressing, monitoring and reporting of all functions, via RDM

• DMX “pixel” control for RGB/RGBW FloppyFlex Digital

• One output drives up to 15m of FloppyFlex Digital *

• Designed for Potable outdoor applications





• Dimming and control for 12V or 24V LED Tapes, Neons, and other low voltage systems

• Multiple versions available: FloppyDrive 2x2 (single-color); 3x2 (Dynamic White); 4x2 (RGB); and 5x2 (RGBW/A)


ProPlex FloppyDrive Digital DIN Rail


Portable - Single Color, RGB, Digital RGB, Digital RGBW

ProPlex FloppyDrive PortableMount

• DMX control for 12V or 24V LED Tapes, Neons, and other low voltage systems

• Multiple versions available: FloppyDrive 2x2 (single-color); 3x2 (Dynamic White); 4x2 (RGB); and 5x2 (RGBW/A)

• Two outputs drive up to 10m of FloppyFlex each

• Addressing, monitoring and reporting of all functions via RDM

• Truss or desk mount. Rack mount with optional ProPlex RackMount Kit

* Exceptions apply. Consult FloppyDrive operation manual or contact TMB Tech Support




• Truss or desk mount. Rack mount with optional ProPlex RackMount Kit

ProPlex FloppyDrive Digital PortableMount

PICTURE PENDING


10. Wiring Diagrams

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11. Appendix

Limited Warranty

Firefly FloppyFlex products are warranted by TMB against defective materials or workman-

ship for a period of three (3) years from the date of original sale by TMB.

TMB’s warranty shall be restricted to the repair or replacement of any part that proves to

be defective and for which a claim is submitted to TMB before the expiration of the appli-

cable warranty periods.

This Limited Warranty is void if the defects of the Product are the result of:

• Opening the casing, repair, or adjustment by anyone other than TMB or

persons specifically authorized by TMB.

• Accident, physical abuse, mishandling, or misapplication of the product.

• Damage due to lightning, earthquake, flood, terrorism, war, or act of God.

TMB will not assume responsibility for any labor expended, or materials used, to replace

and/or repair the Product without TMB’s prior written authorization. Any repair of the

Product in the field, and any associated labor charges, must be authorized in advance by

TMB. Freight costs on warranty repairs are split 50/50: Customer pays to ship defective

product to TMB; TMB pays to ship repaired product, ground freight, back to Customer.

This warranty does not cover consequential damages or costs of any kind.

A Return Merchandise Authorization (RMA) Number must be obtained from TMB prior to return of any defective merchandise for warranty or non-warranty repair. For all repairs please contact TMB Tech Support Repair using the contact information below or email [email protected].

US

527 Park Ave.

San Fernando, CA 91340

Tel: +1 818.899.8818

Fax: +1 818.899.8813

[email protected]

www.tmb.com

UK

21 Armstrong Way

Southall, UB2 4SD England

Tel: +44 (0)20.8574.9700

Fax: +44 (0)20.8574.9701

[email protected]

www.tmb.com


Return Procedure

Please send returned merchandise prepaid and in the original packing. Freight call tags

will not be issued for shipping the product to TMB, but TMB will pay the freight for return

to the customer. Clearly label package with a Return Merchandise Authorization Number

(RMA #). Products returned without an RMA # will delay service. Please contact TMB and

request an RMA # prior to shipping the unit. Be prepared to provide the model number,

serial number, and a brief description of the cause for the return. Be sure to properly pack

the unit; any shipping damage resulting from inadequate packaging is the customer’s

responsibility. TMB reserves the right to use its own discretion to repair or replace

product(s). Proper UPS packing or double-boxing will better ensure product integrity

when shipped.

Note: If you are given an RMA #, please include the following information on a piece of paper inside the box:

1) Your name

2) Your address

3) Your phone number

4) The RMA #

5) A brief description of the symptoms

TMB 24/7 Technical Support

US/Canada: +1 818.794.1286

Toll Free: 1 877.862.3833 (877.TMB.DUDE)

UK: +44 (0)20.8574.9739

Toll Free: 0800.652.5418

E-mail: [email protected]

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