Final Vital+Dedusting COMP. AIR CONS.full With Margins
25
Appendix-1 INPUT DATA FURNISHED BY CLIENT (SUMMARY) Sr. No. Data by Consumer LOESCHE LOESCHE LOESCHE LOESCHE LOESCHE Consumer reference no. 1. Bag filter clinker mill 2. 2 way chute main feeding 3. 2 way chute reject 4. Grinding bed sprinkler system 5. Shock blowers for mill feed chute “future” 6. Dedusting bag filter main feed 7. Dedusting bag filter reject 8. Dedusting bag filter main feed 9. Dedusting bag filter product transport 10. 2 way chute reject 11. Dedusting bag filter main feed 12. Dedusting bag filter main feed 13. Hot gas generator
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Transcript of Final Vital+Dedusting COMP. AIR CONS.full With Margins
Appendix-1INPUT DATA FURNISHED BY CLIENT (SUMMARY)
Sr. No. Data by Consumer
LOESCHE
6-7LOESCHE
6-7LOESCHE
6-7LOESCHE
6-7
LOESCHE
6-7
Consumer reference no.
Pressure at User End ( Barg)
1. Bag filter clinker mill
2. 2 way chute main feeding
3. 2 way chute reject
4.
Grinding bed sprinkler system
5.
Shock blowers for mill feed chute “future”
6. Dedusting bag filter main feed
7. Dedusting bag filter reject
8. Dedusting bag filter main feed
9.
Dedusting bag filter product transport
10. 2 way chute reject
11. Dedusting bag filter main feed
12. Dedusting bag filter main feed
13. Hot gas generator
LOESCHE 2 way chute
FLS 245
Flyash storage 7FLS 461 Coal grinding 7FLS 465
7FLS 511
7FLS 512
7FLS 531 Cement mill 7FLS 611 & 612
7FLS 621
7FLS 211
7FLS 214
7FLS 232
7FLS 234 Slag transport 7FLS 481
7
14.
Dedusting bag filter product feed
15.
16.
Service and maintenance mill building
17.
Service and maintenance storage building
18.
19.
20. Coal dosing system
21. Cement mill feed
22. Cement mill feed
23.
24. Cement storage
25. Cement transport
26. Coal intake and crusher
27.
Clinker, gypsum, slag intake by wagon
28. Additive & coal storage
29.
30. Clinker storage & transport
29.
30.
26.
27.
28.
TOTAL
~ 5702.4
29.
30.
26.
27.
28.
29.
30.
26.
27.
28.
m3/hr
Emergency Requirements
Remarks.
Dry Air Non dry Air Dry Air Non dry Air
0.02
0.02
0.02
0.09
0.02
Normal Operation Flow Rate (m3/min) (m3/min)
0.02
6
4.3
3.2
3.5
8.8
16.5
8
16
8.925
8.25
6.125
1.75
3.5
95.04
Appendix-1INPUT DATA FURNISHED BY CLIENT (SUMMARY)
Sr. No. Data by Consumer Zone Remarks.
Dry Air
LOESCHE 6-7 0.02 1.38 B
LOESCHE 6-7 0.02 1.38 B Vital Air
LOESCHE 6-7 0.02 1.38 B Vital Air
LOESCHE 6-7 0.09 6.21 B Vital Air
0 Vital Air
0
0
0
0
LOESCHE 6-7 0.02 1.38 B Vital Air
0
0
Pressure at User End
( Barg)
Normal Operation Flow Rate (m3/min)
With 15% margin Requirements(m3/hr)
Non dry Air
Dry Air+non Dry
1. Bag filter clinker mill
Dedusting Air
2. 2 way chute main feeding
3. 2 way chute reject
4. Grinding bed sprinkler system
5. Shock blowers for mill feed chute “future”
6. Dedusting bag filter main feed
Dedusting Air
7. Dedusting bag filter reject
Dedusting Air
8. Dedusting bag filter main feed
Dedusting Air
9. Dedusting bag filter product transport
Dedusting Air
10. 2 way chute reject
11. Dedusting bag filter main feed
Dedusting Air
12. Dedusting bag filter main feed
Dedusting Air
Sr. No. Data by Consumer Zone Remarks.
Dry Air
Pressure at User End
( Barg)
Normal Operation Flow Rate (m3/min)
With 15% margin Requirements(m3/hr)
Non dry Air
Dry Air+non Dry
0 Vital Air
0
LOESCHE 2 way chute 0.02 1.38 B Vital Air
0 Vital Air
0
Jet pulse filter 5-6 0.993 68.517 B
slide gate 6 0.19 13.11 BVital Air
slide gate 6 0.19 13.11 B Vital Air7 0.04 2.76 B
Vital Air
shut-off valve 7 0.05 3.45 B Vital AirJet pulse filter 5-6 0.398 27.462 B
diverting gate 5-7 0.03 2.07 B Vital Airshut-off gate 7 0.002 0.138 B Vital AirPfister feeder 6 0.797 54.993 B Vital AirJet pulse filter 5-6 0.398 27.462 B
slide gate 5 0.004 0.276 B Vital Airslide gate 5 0.004 0.276 B Vital Airslide gate 7 0.06 4.14 B Vital AirJet pulse filter 5-6 0.996 68.724 B
slide gate 5 0.004 0.276 B Vital Airbutterfly valve 5 0.004 0.276 B Vital Airbutterfly valve 5 0.004 0.276 B Vital Airshut off damper 5-7 0.004 0.276 B
Vital Air
slide gate 5-7 0.008 0.552 B Vital Air
13. Hot gas generator
14. Dedusting bag filter product feed
Dedusting Air
15.
16. Service and maintenance mill building
17. Service and maintenance storage building
18. FLS-Flyash transport from
storage =3.096
Dedusting Air
Pne. Butterfly valve
Dedusting Air
Dedusting Air
19. FLS-coal mill= 8.332 Dedusting
Air
Sr. No. Data by Consumer Zone Remarks.
Dry Air
Pressure at User End
( Barg)
Normal Operation Flow Rate (m3/min)
With 15% margin Requirements(m3/hr)
Non dry Air
Dry Air+non Dry
5-7 0.03 2.07 BVital Air
slide gate 7 1.2 82.8 B Vital AirJet pulse filter 6 2.7 186.3 B Vital Airslide gate 7 0.036 2.484 B Vital Airslide gate 7 0.036 2.484 B Vital Airslide gate 7 0.04 2.76 B Vital Airslide gate 7 0.04 2.76 B Vital Airslide gate 5 0.04 2.76 B Vital Airbutterfly valve - 0.25 17.25 B Vital Air
7 2.083 143.727 BVital Air
6 0.797 54.993 BVital Air
sliide gate 7 0.004 0.276 B Vital Airshut off valve 6 0.04 2.76 B Vital Air
3-4 0.5 34.5 BVital Air
shut off valve 6 0.04 2.76 B Vital Airslide gate 5-7 0.2 13.8 B Vital AirJet pulse filter 5-6 0.08 5.52 B
slide gate 5 0.004 0.276 B Vital Airbutterfly valve 6 0.04 2.76 B Vital Airbutterfly valve 6 0.04 2.76 B Vital AirJet pulse filter 4-6 0.09 6.21 B
knife gate valve 6 0.19 13.11 B Vital Airknife gate valve 6 0.19 13.11 B Vital Airslide gate 7 0.04 2.76 B Vital Airshut off valve 6 0.04 2.76 B Vital Air
3-4 0.5 34.5 BVital Air
shut off valve 6 0.04 2.76 B Vital AirJet pulse filter 5-6 0.398 27.462 B
FLS-coal mill= 8.332
change over gate
hot air generator-for atomization
hot air generator-for instrument air
20. FLS-coal dosing and
firing system =8.52 fine coal bin
aeration
Dedusting Air
Dedusting Air
fine coal bin aeration
Dedusting Air
Sr. No. Data by Consumer Zone Remarks.
Dry Air
Pressure at User End
( Barg)
Normal Operation Flow Rate (m3/min)
With 15% margin Requirements(m3/hr)
Non dry Air
Dry Air+non Dry
slide gate 5 0.004 0.276 B Vital Airbutterfly valve 6 0.04 2.76 B Vital Airbutterfly valve 6 0.04 2.76 B Vital Airslide gate 5-7 0.2 13.8 B Vital AirJet pulse filter 4-6 0.09 6.21 B
knife gate valve 6 0.19 13.11 B Vital Airknife gate valve 6 0.19 13.11 B Vital Air
5-7 1 69 BVital Air
5-7 1 69 BVital Air
knife gate valve 6 0.19 13.11 B Vital Air
knife gate valve 6 0.19 13.11 B Vital Air
knife gate valve 6 0.19 13.11 B Vital Air
5-7 1 69 BVital Air
5-7 1 69 BVital Air
knife gate valve 6 0.19 13.11 B Vital Airknife gate valve 6 0.19 13.11 B Vital Air
knife gate valve 6 0.19 13.11 B Vital Airknife gate valve 6 0.19 13.11 B Vital Air
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
FLS-coal dosing and
firing system =8.52
Dedusting Air
Pneumatic screw pump
Pneumatic screw pump
Pneumatic screw pump
Pneumatic screw pump
21. FLS- cement mill feed 1
=1.592
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
22. FLS- cement mill feed 2
=4.378
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
Sr. No. Data by Consumer Zone Remarks.
Dry Air
Pressure at User End
( Barg)
Normal Operation Flow Rate (m3/min)
With 15% margin Requirements(m3/hr)
Non dry Air
Dry Air+non Dry
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
diverting gate 5-7 0.03 2.07 B Vital Airdiverting gate 5-7 0.03 2.07 B Vital Airdiverting gate 5-7 0.03 2.07 B Vital Airdiverting gate 5-7 0.03 2.07 B Vital AirJet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 6 17.902 1235.238 B Vital Airslide gate 7 0.04 2.76 B Vital AirJet pulse filter 5-6 0.398 27.462 B
7 3.792 261.648 BVital Air
7 0.797 54.993 BVital Air
shut off damper 6 0.004 0.276 BVital Air
Jet pulse filter 5-6 0.398 27.462 B
6 0.016 1.104 BVital Air
Jet pulse filter 5-6 0.398 27.462 B
7 0.04 2.76 BVital Air
shut off gate 7 0.05 3.45 B Vital AirJet pulse filter 5-6 0.398 27.462 B
shut off gate 7 0.002 0.138 B Vital AirPfister feeder 7 1.2 82.8 B Vital AirJet pulse filter 5-6 0.398 27.462 B
shut off damper 6 0.004 0.276 BVital Air
Jet pulse filter 5-6 0.398 27.462 B
7 0.04 2.76 BVital Air
shut off gate 7 0.05 3.45 B Vital AirJet pulse filter 5-6 0.398 27.462 B
shut off gate 7 0.002 0.138 B Vital AirPfister feeder 6 1.2 82.8 B Vital Air
FLS- cement mill feed 2
=4.378
Dedusting Air
Dedusting Air
Dedusting Air
23. FLS- cement mill =24.243
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
hot air generator-for atomization
hot air generator-for instrument air
24. FLS-cement & slag silo =4.996 Dedusting
Air
change over gate
Dedusting Air
Pneumatic butterfly valve
Dedusting Air
Dedusting Air
Dedusting Air
Pneumatic butterfly valve
Dedusting Air
Sr. No. Data by Consumer Zone Remarks.
Dry Air
Pressure at User End
( Barg)
Normal Operation Flow Rate (m3/min)
With 15% margin Requirements(m3/hr)
Non dry Air
Dry Air+non Dry
shut off gate 7 0.113 7.797 B Vital AirJet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
6 0.016 1.104 B Vital Air
Jet pulse filter 5-6 0.398 27.462 B
diverting gate 5-7 0.04 2.76 B Vital Air
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.398 27.462 B
Jet pulse filter 5-6 0.996 68.724 A
Jet pulse filter 5-6 0.398 27.462 A
Jet pulse filter 5-6 0.398 27.462 A
7 7.36 507.84 A Vital Air
25. FLS- cement storage & transport =4.547
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
change over gate
Dedusting Air
Dedusting Air
Dedusting Air
26. FLS- coal intake & crushing =9.152
Dedusting Air
Dedusting Air
Dedusting Air
dust supperation system
Sr. No. Data by Consumer Zone Remarks.
Dry Air
Pressure at User End
( Barg)
Normal Operation Flow Rate (m3/min)
With 15% margin Requirements(m3/hr)
Non dry Air
Dry Air+non Dry
Jet pulse filter 5-6 0.996 68.724 D
Jet pulse filter 5-6 0.996 68.724 D
Jet pulse filter 5-6 1.25 86.25 D
Jet pulse filter 5-6 0.398 27.462 A
Jet pulse filter 5-6 0.398 27.462 A
Jet pulse filter 5-6 0.398 27.462 A
Jet pulse filter 5-6 0.398 27.462 A
Jet pulse filter 5-6 0.398 27.462 A
Jet pulse filter 5-6 0.398 27.462 A
Jet pulse filter 5-6 0.996 68.724 A
Jet pulse filter - 0.398 27.462 A
Jet pulse filter - 0.996 68.724 A
Jet pulse filter 5-6 0.996 68.724 A
Jet pulse filter 5-6 0.398 27.462 A
Jet pulse filter 5-6 0.398 27.462 A
Jet pulse filter 5-6 0.996 68.724 A
31 ACC CEMENT SILO
5-7 0.21 14.214 B
5-7 0.39 27.255 B
5-7 0.28 18.975 B
5-7 0.21 14.375 B
5-7 0.43 29.67 B
5-7 0.045 3.105 BVital Air
5-7 0.0975 6.7275 B
Vital Air
5-7 0.01 0.69 BVital Air
32 ACC
5-7 9.33 644 CVital Air
Throttle valve 5-7 0.5 34.5 C Vital Air
27. FLS- (by Wagon) slag
zypsum & clinker intake,
crushing & transport =3.242
Dedusting Air
Dedusting Air
Dedusting Air
28. FLS- coal & zypsum
storage & transport =3.384
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
29. FLS-slag storage & transport =1.394
Dedusting Air
Dedusting Air
30. FLS-Clinker storage & transport =2.788
Dedusting Air
Dedusting Air
Dedusting Air
Dedusting Air
Bag filter 4000 m3/hr
Dedusting Air
Bag filter 5000 m3/hr
Dedusting Air
Bag filter 6000 m3/hr
Dedusting Air
Bag filter 7500 m3/hr
Dedusting Air
Bag filter 11000 m3/hr
Dedusting Air
Pneumatic butterfly cutoff valve
Rotary type Pneumatic shut off gate , size-500
Pneumatic slide gate size 500
PACKING AND LOADING PLANT
VENTOCEM 16 RS
Sr. No. Data by Consumer Zone Remarks.
Dry Air
Pressure at User End
( Barg)
Normal Operation Flow Rate (m3/min)
With 15% margin Requirements(m3/hr)
Non dry Air
Dry Air+non Dry
5-7 0.28 19.32 C
Vital Air
5-7 0.16 10.902 C
5-7 0.50 34.776 C
5-7 0.97 66.792 C
5-7 0.02 1.38 CVital Air
33 ACC
5-7 0.015 1.035 C
Vital Air
5-7 0.0025 0.1725 CVital Air
34 ACC 0.13 9.2 CVital Air
TOTAL 92.76 0.675 6447.015
Dry air 5565.6 Vital air= 4133
Non dry air 40.5 Dedusting Air= 2313
A B D CVital air= 507.8 2915.6 0 708.4Dedusting Air= 645.7 1332.1 223.7 112.5Total Air= 1153.5 4247.7 223.7 820.9Vital air= 403.0 2314.0 0.0 562.2Dedusting Air= 512.5 1057.2 177.5 89.3Total Air= 915.5 3371.2 177.5 651.5
in normal cfmVital air= 237.1 1361.2 0.0 330.7Dedusting Air= 301.4 621.9 104.4 52.5Total Air= 538.5 1983.1 104.4 383.2
Bag Divertor(Drum Type) Pneumatic
Bag filter cap 5000 m3/hr
Dedusting Air
Bag filter cap 16000 m3/hr
Dedusting Air
Bag filter cap 34000 m3/hr
Dedusting Air
Pneumatic Butterfly cut off valve
BULK LOADING
Rotary type Pneumatic Shut off gate size 300
Pneumatic Slide gate size 300
BIG BAG MACHINE
m3/hr cmh with 15% marginm3/hr
in actual cum/hr with 15% margin
in normal cum/hr
