Final Marigold Paper Recylcing Plant

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    MARIGOLD PAPER

    RECYLCING

    PLANT

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    Paper Everywhere you look you see one thing: paper.

    From posters and notebooks to cardboard boxes

    and magazines, paper is part of our everydaylives. Paper takes up over !" of our wastestream, making it the top material that wethrow away. #hat means for every $!! poundsof trash we throw away, about %& pounds of it is

    paper' (f we could )ust recycle one morningnewspaper every day, we could save $,!!!trees from being cut down and greatly reduceour carbon footprint.

    http://www.greenstudentu.com/carbon_footprint.aspxhttp://www.greenstudentu.com/carbon_footprint.aspx
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    *aw Facts *ecycling & + of newspaper will save

    one tree.

    (t is estimated that paper consumptionwill rise by &!" by -!$$.

    sia has surpassed /estern Europe inpaper consumption and will soon surpass

    the 0nited 1tates. Every ton of recycled paper saves about

    $2 trees.

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    Benefts o PaperRecycling *ecycling newspaper saves $" of land3ll space

    For every ton of newspaper recycled you can save

    enough energy to power a television for %$ hours *ecycling one ton of paper can save $2 trees

    *educes sulphur dioxide emissions

    0ses less fossil fuels

    4ost paper can be recycled up to 5 times to create

    new products 6eaves more trees for the sustainability of our

    environment

    1aves energy

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    Who We Are

    4arigold is a small, innovative

    3rm that has taken a clearly

    uni7ue approach to paper. 8ur

    mission is to make the most

    environmentally positive products

    possible.

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    What Do We Do#o convert used paper to the new, re9

    useable paper

    elp the paper industry to ful3ll therapidly increasing demand of paperproducts

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    Environmental Benefts *educe water use in paper production by nearly ;!" and energy

    consumption by !"

    Air pollution can be decreased by 74 and water pollution by%&"

    For every ton of paper used for recycling, the savings are:

    < t least !"#""" liters o $ater

    < !#"""%4#""" &Wh electricity =enough for an average %9bedroom house for a year.

    < '( o air pollution

    *ecycling hal the $orld)s paper $ould ree *" million acreso orest land.

    *ecycling one stack of newspapers about six feet tall saves thelife of one tree %& feet tall. Recycling approximately one ton

    saves 17 trees.

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    +ocio%economicBenefts -5 9 2! percent less energy

    consumption in producing recycled

    paper *educes the need for primary raw

    materials and saving resources.

    Employment opportunities to people

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    >usiness (dea ? 0ni7ue 1ellingPoint

    @reate wareness among people

    8ur Plan will decrease the import bill ofthe country but also will decrease theprice of paper products which willincrease the purchasing power of theindividuals and hence it will increase

    their welfare. elp the paper industry to ful3ll the

    rapidly increasing demand of paperproducts

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    (mplementation Plan /e will start with the establishment of

    smallAmedium scale 3rm with support of

    overnment in order to sustain in caseof initial losses

    /e will plan the whole setup andexperts will be hired according to their

    respective 3elds.

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    Per ,apita ,onsumption oPaper verage per capital paper use worldwide is 5 +.

    (t is estimated that B&" of business information isstill stored on paper.

    Per capita paper consumption is showingincreasing trend over the years

    PakistanCs share in /orld consumption, althoughvery minute, is increasing over time. From almost! percent in $B;$, this share increased to !.!-"

    in -!! n increase in consumption by $ kg per capita will

    lead to an increase in demand of one milliontonnes.

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    4044Dzubair

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    -ocation

    *.> cololny,$B kassi on vehari road

    -! kanals

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    Product .ame

    reen leaf

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    /ntellectual Property Patent company name and idea

    #rademark logo

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    0arget customers

    (nstitutions

    industries

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    1ar2eting

    Direct selling

    Personal 1elling

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    Promotion 4agazines

    ewspapers

    1eminars

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    1ar2et analysis 5&" work is done on paper

    o recycling plant in 4ultan

    6ess energy consumption

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    Pricing +trategies

    Provides future discount to the industrial

    customer

    Fre7uent clearance sales

    special oer for bulk purchasers.

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    @ompetitors 4a)or Pulp and paper manufacturers in

    lahore and karachi

    s well as few paper recycling 3rms inlahore.

    o direct competitor in 4ultan

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    1orting 8ut 1orting of paper into dierent grades

    @utting out sections

    #ake away non9paper attachments

    Put the paper into 1hredder

    >ring sorted paper to facility

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    Paper recycling process

    Pulping

    1creening

    @entrifugal cleaning Flotation

    +neading or dispersion

    /ashing

    >leaching Papermaking

    Dissolved air Gotation

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    Hafiz Muhammad Abdullah

    BBC-08-48

    MARIGOLD $$$3marigold3com

    4*(86D*EEPPE*

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    Videos to lea! !e"le #!oesses

    Hideo video

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    Paper ormation 5 Recycling

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    Process o Paper Recycling

    $ul#i%&' Adding water and applying

    mechanical action to separate fibers from

    each Other.

    (!ee%i%&' Using screens, with eitherslots or holes, to remove contaminants

    that Are larger than pulp fibers.

    Ce%t!ifu&al lea%i%&' Spinning the pulp

    slurry in a cleaner causes materials that

    are More dense than pulp fibers to move

    outward and be rejected.

    )lotatio%' Passing air bubbles throughthe pulp slurry, with a surfactant present,

    auses in! particles to collect with the

    foam on the surface. "y removing

    contaminated foam, pulp is made brighter.

    #his step is sometimes called dein!ing.

    *%eadi%& o! dis#e!sio%' Mechanical action

    is applied to fragment contaminant particles.

    +ashi%&' Small particles are removed by

    passing water through the pulp.

    Bleahi%&' $f white paper is desired,bleaching uses pero%ides or hydrosulfites to

    remove color from the pulp.

    $a#e!ma,i%&' #he clean &and'or bleached(

    fiber is made into a )new) paper product in

    the same way that virgin paper is made.

    Dissoled ai! flotatio%' Process water is

    cleaned for reuse.

    +aste dis#osal' #he unusable material left

    over, mainly in!, plastics, filler and short

    fibers, is called sludge. #he sludge is buried

    in a landfill, burned to create energy at the

    paper mill or used as a fertili*er by local

    farmers.

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    ,hallenge6

    1anagement o Residues

    #he rejects, effluents and sludge+s generated by the recycling

    process include in!s adhesive particles, small plastic particles

    and wa%, paper filler and coating particles and large solid

    materials such as grit, wire &paper clips and staples( and

    ceramics. #reatment and disposal of these wastes tend to be

    more complicated and costly than treatment and disposal of

    effluents and sludge+s from virgin pulp mills, due to the

    increased variability and contamination of the raw recovered

    paper feedstoc!. #his has started to hamper an otherwise

    positive trend in paper recycling, due to the fact that the more

    you recycle, the more residues you produce. #his is because

    of the increased recovered fiber content in paper and board

    destined for recycling.

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    Colletio% of #a#e! i% the mu%ii#al

    .aste st!eams/

    Sourceseparated paper collection schemes are

    increasingly popular. Paper collected from the

    household waste stream is e%tracted either by curbsidecollection or by dropoff points. #he -uality of

    recovered paper is critical to successful recycling,

    which is why paper needs to be

    separated from other recyclable materials. Paper can

    also be collected according to the type of paper product

    different, i.e. cardboard, newspaper or office paper.

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    1ocial awareness 8ur main purpose is to create the

    awareness of the social well being by

    using recycle paper ll big corporation or multinational are

    moving to ful3ll their socialresponsibility

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    *eaching the @ustomer Dierent types of awareness programs

    will be used to make people buy

    recycled paper products.

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    Reaction o ther irms 4ay drop their prices to reduce our

    competitive advantage or they may use

    other techni7ues in order to force us to7uit.

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    *ecycled paper market development needs to focus on

    increasing market share, not )ust recycled content levels.

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    >EEF(#1

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    +W0 Analysis +trengths

    6ow price

    Environment Friendly

    6ow resource consumption

    6ess garbage in the society

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    Wea2nesses

    6ack of availability of 4achinery

    6ack of uman expertise in recycling in Pakistan. People may not accept this product if we do not

    rightly market it.

    6ack of markets for collected materials.

    6ack of funding for recycling. Poor participation by residents in materials

    collection.

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    pportunities Employment 8pportunities

    Demand 1upply ap, creates a room for

    our business Purchasing power of the people will be

    increased so they will favor our products

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    0hreats

    Firms may react on this establishmentand may negatively aect our

    pro3tability and sustainability overnment and political (nGuences.

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    asir4ehmodFinancial nlaysis

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    /nitial ,apital Re8uirements

    we need around *s. &.5 4illion to startour business. #he dierence in cost is

    because of the cost of plant with

    automatic processes. Plant name is PPaper *ecycling Plant.

    #his amount includes the salaries ofsta, purchase of basic machinery

    =manual typeAusedJ, purchase ofchemicals, purchase of administrativee7uipments =stationary furniture etcJ,

    water container etc.

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    Paper waste in 4ultan Estimated population of 4ultan is &

    million.

    1olid waste is about 2;$ tons per day. - #ons per day is the paper waste.

    From $!kg of waste paper 2.; kg ofpaper achieved.

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    Revenue 9eneration

    we will also be engaged in production ofpaper products like paper bags, tissue

    papers, gift papers, note books etc, thiswill also be the source of revenue for us.

    /e will be selling recycled pulp to thepaper manufacturersK this will be the

    3rst source of revenue for us.

    Balance +heet :Pro;ected<

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    1AR/9-D PAPER P-A.0

    1A= !>#*">*

    rrent Assets sh and ban2 P+* &!!,!!!

    re# +pare and loose tools P+* %&2,%!!entory P+* 5!!,!!!

    paid advertisement P+* &!,!!!

    oc2 in trade P+* $,!!!,!!!

    ort term receivables P+* ;!!,!!!

    al ,urrent Assets P+* %,2!2,%!!

    ed Assets chinery 5 e8uipment P+* --,&!!,!!!rniture 5 f@tures P+* 5!!,!!!

    nd 5 Buildings P+* -!,!!!,!!!

    ++ accumulated depreciation on all f@ed assets< P+* $5!!,!!!

    al i@ed Assets :net o depreciation< P+* $,&!!,!!!

    0A- Assets P+* &,-!2,%!!

    bilities and E8uity

    rrent -iabilities

    de and other payable P+* %,!!!,!!!

    payable P+* -!2,%!!

    al ,urrent -iabilities P+* %,-!2,%!!

    ng%term Debt P+*

    n2 loans payable P+* $!,!!!,!!!al -ong%term Debt P+* $!,!!!,!!!

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    umbe! (ala!"1mo%th

    2Rs3

    A%%ual sala!" 2Rs3

    Store manager /0,111 211,111

    Purchase Officer 2 /1,111 3/1,111

    Asst. Purchase Officer 4 /,111 546,111

    7elpers'cleaners 6 3,111 224,111

    Accounts Officer /1,111 /61,111

    Asst. Account Officer / /,111 /55,111

    Security 8uards 6 4,111 /55,111

    9mployees 61 4,111 /551,111

    Supervisors 4 :,111 465,111

    9lectrition etc 2 5,111 /55,111

    5otal 31 679000 69009000

    (taff a%d :m#lo"ees a%d thei! sala!ies estimatio%

    /ncome +tatement+ales -2&,!!!,!!

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    , ,,ost o goods sold -!,5!;,-BB

    9ross Proft ;,;B%,2!$

    perating e@pensesmaintenance o building -!,!!!1aintenance o machinery %!,!!!Depreciation e@p $,5!!,!!!tilities e@pense $-!,!!!thers $!,!!!033E $,B5!,!!!operating income P+* ,2$%,2!$

    +elling and administrating e@pense

    advertising e@penses &!!,!!!salaries and $ages $,&!!,!!!total selling and admin e@p -,!!!,!!!

    net income beore interest and ta@es P+* -,2$%,2!$/nterest e@pense 2!!,!!!

    income ater interest P+* -,!$%,2!$0a@ E@pense 2!,2B&

    .et income P+* $ %!5 B!;

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    #hanks