Final Idea
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Final Idea ALL MEASUREMENTS ARE IN MILLIMETERS (MM) Top view (closed) Side views This page shows the materials and processes that am going to use to make my final product. I am going to use a range of materials therefore different fixing/joining methods. I am mainly going to use MDF, and acrylic. The lid will be made of balsa wood. However I will also use materials that would need to be purchased, which include – hinges, locks and a handle (made of recycled aluminium) screws and bolts. Other than these, the whole product will be cut out and joined using various manufacturing techniques. Pa rt No . re q Mater ial Leng th (mm) Wid th (mm ) Thickn ess (mm) Process Finish joining 1 1 MDF 400 300 9 Cut with tenon saw and use belt sander to curve edges. Paint (Color of choice) Joint to parts 2+3 via screws 2 2 MDF 400 80 9 Cut using tenon saw and cut finger joints to both ends. Paint Joint together by finger joints and PVA glue to secure in place 3 2 MDF 300 80 5 4 1 Acryli c 380 75 6 Cut out using hacksaw, file edges – cross filing and through filing. Then use wet and dry paper + buffer to smooth edges and remove scratches. Self finish (buffer to finish edges) Joint to base – fixed into the base where the indent is made using a router 5 1 Acryli c 380 75 6 Cut out using coping saw or hack saw, file edges + wet and dry paper and use buffer. (cut inwards 50mm and upwards 30mm see 5 above) Joint to base – fixed in place made using a router + tensol cement to secure. 6 2 Acryli c 280 80 - Use CorelDraw and CNC laser cutter -self finish Fixed to top lid using screws (a- bottom piece fixed tightly, b- top piece, joint by both (temporary joining) 7 1 Acryli 100 300 2 CNC Laser cutter - Fixed to lid Top view (inside) 1 2 2 3 3 4 5 This piece needs to be cut from the top so that the dowel sticks can rest down when closing the box 3 0 3 0 5 0 5 0 FINAL PROPOSAL 6 7 bo lt This piece needs to be cut then folded (using a strip heater) or beaten to shape at 25mm from the bottom, horizontally. 6 – TWO PIECES of acrylic cut out and must be folded from the edges (strip heater) inwards. 8 9 PARTS 4 & 5 The acrylic needs to be fitted onto the base – using a router (divide the base into 3 parts) 6 6 Part 10 Since the dowel mechanism needs to move up and down – ANOTHER dowel piece would be drilled to part 2 and 9. 9 8 2 10 EXTERNAL COMPONENTS REQUIRED NAME OF COMPON ENT QUAN TITY SIZE JOINING LOCKS 2 OPTIONAL Screwed to box front HANDLE 1 ≤ 97mm (LENGTH) HINGES 2 > 6mm Screwed to top on box back NOTE: THESE COMPONENTS WILL BE PURCHASED. NOT MADE IN THE WORKSHOP This orthographic view is of the top of the box. Part 6 [a] (which is the piece that goes at the bottom) will have 3 holes drilled O O 6 a Bottom end
description
Final Idea. FINAL PROPOSAL. This page shows the materials and processes that am going to use to make my final product. I am going to use a range of materials therefore different fixing/joining methods. ALL MEASUREMENTS ARE IN MILLIMETERS (MM). - PowerPoint PPT Presentation
Transcript of Final Idea
Final IdeaALL MEASUREMENTS ARE IN MILLIMETERS (MM)
Top view (closed)
Side views
This page shows the materials and processes that am going to use to make my final product. I am going to use a range of materials therefore different fixing/joining methods.I am mainly going to use MDF, and acrylic. The lid will be made of balsa wood. However I will also use materials
that would need to be purchased, which include – hinges, locks and a handle (made of recycled aluminium) screws and bolts. Other than these, the whole product will be cut out and joined using various manufacturing techniques.
Part
No. req
Material
Length(mm)
Width(mm)
Thickness (mm)
Process Finish joining
1 1 MDF 400 300 9 Cut with tenon saw and use belt sander to curve edges.
Paint (Color of choice)
Joint to parts 2+3 via screws
2 2 MDF 400 80 9Cut using tenon saw and cut finger joints to both ends. Paint
Joint together by finger joints and PVA glue to secure in place
3 2 MDF 300 80 5
4 1 Acrylic 380 75 6 Cut out using hacksaw, file edges –cross filing and through filing. Then use wet and dry paper + buffer to smooth edges and remove scratches. Self finish
(buffer to finish edges)
Joint to base – fixed into the base where the indent is made using a router
5 1 Acrylic 380 75 6 Cut out using coping saw or hack saw, file edges + wet and dry paper and use buffer. (cut inwards 50mm and upwards 30mm see 5 above)
Joint to base – fixed in place made using a router + tensol cement to secure.
6 2 Acrylic 280 80 - Use CorelDraw and CNC laser cutter -self finish Fixed to top lid using screws (a- bottom piece fixed tightly, b- top piece, joint by both (temporary joining)
7 1 Acrylic 100 300 2 CNC Laser cutter - Fixed to lid using small screws + pillar drill or epoxy resin
8 2 Hardwood dowel
200 -Diameter – 6mm Cut using tenon saw and then sand edges
using belt sander.
Self finish Fixed to part [9] – fitted in
9 2 Pine (softwood)
30 30 20Use tenon or coping saw to cut and then use belt sander to sand ALL faces of piece.
No finishing required
(optional finish)
Fixed to parts [2] via dowel joints
10 2 Hardwood dowel
20 Diameter – 6mmCut using tenon saw and then sand edges using belt sander.
- Joint to both part [2] and [9]
Top view (inside)
1 22
3
3
4
5
This piece needs to be cut from the top so that the dowel sticks can rest down when closing the box
30
30
50
50
FINAL PROPOSAL
6
7
bolt
This piece needs to be cut then folded (using a strip heater) or beaten to shape at 25mm from the bottom, horizontally.
6 – TWO PIECES of acrylic cut out and must be folded from the edges (strip heater) inwards.
8
9
PARTS 4 & 5
The acrylic needs to be fitted onto the base – using a router (divide the base into 3 parts)
6 6
Part 10 Since the dowel mechanism needs to move up and down – ANOTHER dowel piece would be drilled to part 2 and 9.
9
8
2 10
EXTERNAL COMPONENTS REQUIREDNAME OF COMPONENT
QUANTITY
SIZE JOINING
LOCKS 2 OPTIONALScrewed to box frontHANDL
E1 ≤ 97mm
(LENGTH)
HINGES 2 > 6mm Screwed to top on box back
NOTE: THESE COMPONENTS WILL BE PURCHASED. NOT MADE IN THE WORKSHOP
This orthographic view is of the top of the box. Part 6 [a] (which is the piece that goes at the bottom) will have 3 holes drilled into it using a pillar drill.Each hole will be at 90 mm intervals starting from 40mm off from the bottom of the piece (labeled ‘bottom end’)
OO6 a B
ott
om
en
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