FIGURE 19–1 Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

53
Automotive Brake Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ 07458 • All rights reserved. 1 FIGURE 19–1 Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

description

FIGURE 19–1 Bendix 9 ABS contains nine solenoids and was used on older model Jeeps. FIGURE 19–2 Bendix 10 systems use four isolation valves, three decay valves, and three build valves. FIGURE 19–3 Bendix 10 hydraulic control unit. FIGURE 19–4 Bendix 6 ABS is a nonintegral system. - PowerPoint PPT Presentation

Transcript of FIGURE 19–1 Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Page 1: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.1

FIGURE 19–1 Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Page 2: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.2

FIGURE 19–2 Bendix 10 systems use four isolation valves, three decay valves, and three build valves.

Page 3: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.3

FIGURE 19–3 Bendix 10 hydraulic control unit.

Page 4: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.4

FIGURE 19–4 Bendix 6 ABS is a nonintegral system.

Page 5: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.5

FIGURE 19–5 Bendix 6 schematic showing the normal braking mode (pressure increase stage).

Page 6: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.6

FIGURE 19–6 Bendix 6 modulator with dual accumulators.

Page 7: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.7

FIGURE 19–7 Bendix LC4 system schematic.

Page 8: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.8

FIGURE 19–8 Bendix LC4 modulator and pump assembly.

Page 9: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.9

FIGURE 19–9 Bendix ABX-4 hydraulic control unit.

Page 10: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.10

FIGURE 19–10 The wiring schematic for the Bendix ABX-4 hydraulic control unit.

Page 11: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.11

FIGURE 19–11 Bendix ABX-4 wiring harness and component locations.

Page 12: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.12

FIGURE 19–12 Bendix Mecatronic modulator controls ABS and drive wheel traction during acceleration.

Page 13: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.13

FIGURE 19–13 Bendix Mecatronic system with traction control showing component locations.

Page 14: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.14

FIGURE 19–14 Bendix Mecatronic throttle actuator pushes back the throttle linkage to help reduce wheel spin by reducing engine torque.

Page 15: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.15

FIGURE 19–15 Bosch 2 ABS system showing the location of the components.

Page 16: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.16

FIGURE 19–16 Bosch 2 system hydraulic modulator.

Page 17: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.17

FIGURE 19–17 Bosch 2U ABS system components.

Page 18: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.18

FIGURE 19–18 Bosch ABS/ASR system in normal braking mode.

Page 19: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.19

FIGURE 19–19 Bosch ABS/ASR system in the pressure hold mode.

Page 20: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.20

FIGURE 19–20 Bosch ABS/ASR system in the pressure decrease mode.

Page 21: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.21

FIGURE 19–21 Bosch 5 ABS modulator.

Page 22: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.22

FIGURE 19–22 Delphi ABS-VI components.

Page 23: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.23

FIGURE 19–23 Delphi ABS-VI modulator, motor pack, and master cylinder.

Page 24: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.24

FIGURE 19–24 Delphi ABS-VI hydraulic modulator.

Page 25: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.25

FIGURE 19–25 Delphi ABS-VI motor pack assembly.

Page 26: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.26

FIGURE 19–26 Delphi ABS-VI expansion spring back (ESB) construction and operation.

Page 27: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.27

FIGURE 19–27 Delphi ABS-VI system is pressure decrease mode for one front brake circuit.

Page 28: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.28

FIGURE 19–28 Delphi ABS-VI system in the pressure increase mode for one front brake circuit.

Page 29: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.29

FIGURE 19–29 Delphi ABS-VI system in pressure decrease for a rear brake.

Page 30: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.30

FIGURE 19–30 Delphi DBC-7 ABS system.

Page 31: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.31

FIGURE 19–31 Kelsey-Hayes RWAL ABS system.

Page 32: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.32

FIGURE 19–32 Kelsey-Hayes RWAL system modulator in the normal brake mode (pressure increase mode).

Page 33: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.33

FIGURE 19–33 Kelsey-Hayes system modulator in the pressure hold mode.

Page 34: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.34

FIGURE 19–34 Kelsey-Hayes system modulator in the pressure decrease mode (pressure dump mode).

Page 35: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.35

FIGURE 19–35 Kelsey-Hayes 4WAL ABS system.

Page 36: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.36

FIGURE 19–36 Kelsey-Hayes 4WAL electrohydraulic control unit (EHCU).

Page 37: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.37

FIGURE 19–37 Kelsey-Hayes 4WAL system hydraulic schematic in the normal (pressure increase) mode.

Page 38: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.38

FIGURE 19–38 Kelsey-Hayes EBC5H four-wheel ABS system.

Page 39: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.39

FIGURE 19–39 Component location for the Kelsey-Hayes EBC5H four-wheel ABS system.

Page 40: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.40

FIGURE 19–40 Hydraulic schematic of the Kelsey-Hayes EBC410 four-channel ABS system.

Page 41: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.41

FIGURE 19–41 Sumitomo ABS system.

Page 42: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.42

FIGURE 19–42 Sumitomo modulator.

Page 43: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.43

FIGURE 19–43 Teves Mark IV nonintegral ABS hydraulic circuit.

Page 44: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.44

FIGURE 19–44 Teves Mark IV hydraulic control unit.

Page 45: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.45

FIGURE 19–45 Teves Mark 20 ABS system on a typical rear-wheel-drive application.

Page 46: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.46

FIGURE 19–46 Teves Mark 20 ABS system on a typical front-wheel-drive application.

Page 47: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.47

FIGURE 19–47 Teves Mark 20 ABS systems with traction control use a master cylinder that has center valves to allow the brake fluid to flow from the master cylinder reservoir.

Page 48: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.48

FIGURE 19–48 The integrated control unit (ICU) is used on most Mark 20 ABS applications.

Page 49: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.49

FIGURE 19–49 The deceleration sensor in Teves Mark 20 ABS systems used on Jeep applications uses three mercury switches that open in response to forward and reverse deceleration forces.

Page 50: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.50

FIGURE 19–50 Component location of the Toyota rear-wheel ABS system.

Page 51: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.51

FIGURE 19–51 Toyota rear-wheel ABS hydraulic circuit.

Page 52: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.52

FIGURE 19–52 Toyota four-wheel ABS system uses a hold solenoid and decay (pressure reduction) solenoid in each hydraulic circuit.

Page 53: FIGURE 19–1  Bendix 9 ABS contains nine solenoids and was used on older model Jeeps.

Automotive Brake Systems, 5/eBy James D. Halderman

Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc.,Upper Saddle River, NJ 07458 • All rights reserved.53

FIGURE 19–53 The normally open hold solenoid closes at the start of an ABS stop. The check valve allows fluid to flow to the master cylinder when the brake pedal is released.