Fibre-reinforced thermoplastics for injection moulding … · Fibre-reinforced thermoplastics for...
Transcript of Fibre-reinforced thermoplastics for injection moulding … · Fibre-reinforced thermoplastics for...
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AgriPlastFibre -reinforced thermoplastics for injection moulding and extrusion
AgriPlastbw GrAnuleS Contain up to 75 % cellulose from meadow grass
liGHter – StronGer – SuStAinAble: The advantages of AgriPlast BW at a glance
composite material with 30 to 75 % natural fibres
suitable for injection moulding and extrusion
light, dimensionally stable and temperature resistant
excellent abrasion resistance
a natural fire retardant
nontoxic in accordance with EN 71 - 3
biodegradable versions available
100 % recyclable
reduces the ecological footprint of the end product
A worlDwiDe one-oF-A-KinD comPoSite: Developed by Biowert
AgriPlastBW is made out of up to 75 % cellulose obtained from local meadow grass.
The cellulose is embedded in a thermoplastic matrix that can be made out of
PP, PE, PCL, recyclates, or out of biodegradable plastics.
Thanks to this unique combination AgriPlastBW has extraordinary characteristics
superior in many ways to conventional plastics.
Designers will find AgriPlast‘s fine-grained, natural-looking surface especially
attractive. And AgriPlastBW can be dyed like plastic into any colour you choose.
AgriPlastBW engineering will win you over with its remarkable resilience and versatility:
It’s easy to work with and equally suited for both injection moulding and extrusion.
AgriPlast NFPP 7525 /400 LM and AgriPlast NFPP 5050 /400 HM were tested in an
accredited laboratory according to the European standard EN 71 par t 3. The migra-
tions of 19 elements were tested, including heavy metals such as lead, arsenic and
mercury. For all 19 elements the migrations are under the approved limits, and for
eight elements even below the limit of determination. The tested AgriPlastBW therefore
fulfils the rigorous European «Toy Safety Standard».
Agr iPlast bw GrAnuleS Dyed black with the use of natural pigment
GrPl, tHe DeSiGner clotHeS HooK From tAPeGeAr.comInjection moulding with AgriPlast NFPP 5050 /400 HM
outStAnDinG ProDuct FeAtureS: Superior in many ways to conventional plastics
The combination of thermoplastics with cellulose’s natural fibres gives AgriPlastBW
an extremely high level of dimensional stability at both high and low temperatures.
The reinforcement makes itself especially noticeable when used with PLA, LDPE and
PP in packaging.
The resilient natural fibres make for a greatly improved abrasion resistance, reducing
machine wear in mechanical engineering and building sectors.
A special processing allows the cellulose to work as a natural, environment-friendly
flame retardant for parts made with injection moulding.
Despite the high percentage of fibre, AgriPlastBW has a very good flow rate so that
it’s suitable for thin-walled mouldings as well – for example, stackable boxes or casings
for technical equipment.
AgriPlastBW comes in biodegradable and non-biodegradable variants – for example, for
use outdoors.
eXtrAorDinArilY AbrASion-reSiStAnt StAcKAble boXeSInjection moulding with AgriPlast NFPP 5050 /400 HM
biowert terrAce FloorinG Extrusion with AgriPlast NFPP 7525 /400 LM
tHe GrASS FActorYOur worldwide one -of -a -kind biorefinery in Odenwald
Ecologically and socially responsible
Closed-loop manufacturing means neither waste nor sewage is generated in the
production process and the products are 100 % recyclable. That’s the goal we aim for
here at Biowert.
In our worldwide one-of-a-kind biorefinery in Odenwald, we’re already generating our
heat and power by ourselves – and we even generate additional green power that we
then feed into the grid.
The water we use comes from processing meadow grass and biomass so that we
don’t need to take any water from the public water supply.
Our meadow grass comes from farmers in the region. These farmers ferment the grass
to silage, and then the silage is «washed» in our biorefinery with warm water until nothing
but pure cellulose remains. Out of that cellulose we manufacture innovative plastics and
insulation. Out of the «wash water» we make fertilizer.
In our relationships with our employees and business partners we also focus on
sustainability. We offer a long-term vision for the future and promote a lasting, viable
development of agriculture.
FirSt-clASS enVironmentAl PerFormAnce: AgriPlast BW reduces the ecological footprint
The most important environmental benefit AgriPlastBW offers is to replace petroleum-
based plastics with a renewable resource – cellulose.
AgriPlastBW is even more environment-friendly when the percentage of thermoplastics
is substituted with resource-saving alternatives, for example, with recyclates or
biodegradable plastics.
For the production of AgriPlastBW we only use meadow grass from the region.
AgriPlastBW is also lighter than comparable fibre-enforced composite plastics.
So additional energy is saved during transportation.
Biowert continually works to minimize its ecological footprint and resource
consumption. Our long-term goal is a complete circular economy.
Biorefineries will become increasingly more important in our future. In order to
establish a uniform standard the VDI has published the directive 6310 on the «Classi-
fication and quality criteria of biorefineries». The biorefinery from Biowert is a
unique forerunner in this field and for that reason is named in the directive as the
only practical example.
0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 0.045 0.05Scores/kg
AgriPlast BW
HDPE
■ land deformation
■ agricultural land use
■ marine toxicity
■ freshwater toxicity
■ terrestrial ecotoxicity
■ soil acidification
■ ionizing radiation
■ particle formation
■ photochemical ozone creation
■ human toxicity
■ ozone depletion
■ climate change
Source: ESU-services Ltd., Uster, June 2010
Environmental impact comparison:
AgriPlast BW and HDPE
eleGAnt, enVironment-FrienDlY coAt HAnGerS From cortecInjection moulding with AgriPlast NFPP 3070/400 HM
The ideal material for «green» product lines
You’d like to develop a «green» product line? Or improve the features of a current product?
Then AgriPlastBW is just the right thing for you!
Not only do we offer you a mature and proven material, but also a comprehensive service.
With Biowert Terrace Flooring and many other successful products made out of AgriPlastBW, we’ve
already gained valuable experience.
We’re happy to advise and support you with the development of your product.
Simply get in touch with us!
Biowert Industrie GmbHGewerbegebiet OchsenwiesenOchsenwiesenweg 464395 Brensbach/Odw.
t +49 (0)6161 80 66 30f +49 (0)6161 80 66 [email protected]
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