FIBRE, NONWOVEN, TAPE, TEXTILE - EREMA · Additional application brochures available: COREMA ® for...
Transcript of FIBRE, NONWOVEN, TAPE, TEXTILE - EREMA · Additional application brochures available: COREMA ® for...
CHOOSE THE NUMBER ONE.CHOOSE THE NUMBER ONE.
More questions? We would be pleased to answer them! Your EREMA advisor will be pleased to attend to your request personally and quickly. If you are interested in a demonstration or a test run with your specifi c material it would be a pleasure for us to make an appointment and welcome you to our EREMA Customer Centre at the head-quarters in Ansfelden, near Linz in Austria.
We look forward to seeing you at EREMA!
For worldwide representatives please visit www.erema.at
Subject to technical modifi cations. © EREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H.
APPLICATION FIBRE, NONWOVEN, TAPE, TEXTILE
English
Headquarters & Production FacilitiesEREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H.Unterfeldstraße 3 / A-4052 Ansfelden / AustriaPhone: +43 (0)732/31 90-0 / Fax: [email protected] / www.erema.at
Subsidiaries3S SCHNECKEN + SPINDELN + SPIRALENBearbeitungsges.m.b.HPühretstraße 3 / A-4661 Roitham / AustriaPhone: +43 (0)7613/5004 / Fax: -5005offi [email protected] / www.3s-gmbh.at
EREMA NORTH AMERICA INC. 23 Old Right Road - Unit#2 / Ipswich, MA 01938 / USAPhone: +1 978 356-3771 / Fax: [email protected] / www.erema.net
EREMA Shanghai Offi ceRoom 1009 / Tomson Financial Building710 Dong Fang Road / Pudong / Shanghai China (200122)Phone: +86 21 6876-6201, -6204 / Fax: [email protected] / www.erema.at
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APPLICATION
FIBRE, NONWOVEN, TAPE, TEXTILE
Page 2 - 3
Plastic fibres going from
strength to strength.
Fibres for textile and industrial applications have to face ever increasing requirements.
Requirements w
hich in many cases are fulfilled better by industrially m
anufactured, so-called plastic fibres rather than natural fibres due to their specific property profiles. M
ore comfortable to w
ear, easier care, better colouring and a perfect balance between
weight and strength are just som
e of the reasons in favour of the increasing use of plastic fibres not only in textile consum
er goods, hygiene and household products, but also in the building and autom
otive industry. In today‘s cars, for example, around 35
m² of textile m
aterials are already used in 40 applications – ranging from door and side
panels and airbags to headliners. Visible nonwovens account for approx. 10 %
of these.
Capitalising on w
aste as a cost-efficient secondary resource.
The trend towards higher quality fibres, nonw
ovens, tapes and textile fabrics faces in-creasing raw
material prices and m
ore stringent environmental regulations. A
s a result, the use of fibre w
aste as an inexpensive secondary resource is becoming a bigger factor
in terms of efficiency – w
ithout affecting the quality of the end product.
Solution com
petence from the N
umber O
ne.
The challenges when recycling fibre w
aste from production are different to those w
ith post consum
er waste from
collection systems. W
ith EREMA
, the pioneer of plastic re-cycling system
s and the Num
ber One in the global m
arket, you can count on a partner w
ho has many years of tried-and-tested know
-how in all fields of fibre recycling.
Fib
res in
front.
Globe-spanning technologies for
flexible solutions.
1. Highly effi
cient recycling solu-tions for:• Large-volum
e input materials
w
ithout additional size reduc-
tion• H
ygroscopic, moist and contam
-
inated materials (e.g. through
spinning oils)
2. Up to 100 %
return to the pro-duction process through optim
um
processing and sensitive recycling
3. User-friendliness
Smart Start principle for extrem
ely easy operation and m
aximum
user-friendliness w
ith EREMA
systems
EREM
A because:
• Size reduction required when pro-
cessing large-volum
e input materi-
als such as PP and PA
fibre bales or
PP tape piles
• Efficient decontamination required
for large surfaces w
hich are suscep-
tible to dirt and moisture, especially
in the case of hygroscopic m
aterials
and contamination through spin-
ning oils
• Ultrafine and efficient filtration
• Minim
um viscosity loss through the
recycling process
• Extremely easy to operate
Key criteria:
Page 4 - 5
Grow
ing challenges.
The rapidly increasing variety of fibre applications also means a grow
th in the potential of reusable in-house or post-consum
er waste. W
orldwide fibre production in 2011,
for example, reached a new
record figure of 82 million tonnes. A
s in previous years, the grow
th factor was the dem
and for manm
ade fibres and, in particular, for synthetic fibres w
hich climbed to 48 m
illion tonnes in 2011. Polyester products such as PET fila-m
ents and staple fibres account for some three quarters of the dem
and for synthetic fibres – i.e. 39 m
illion tonnes – followed by PA
, PP and PLA fibres.
Applic
atio
n-o
riente
d.
EREM
A solutions for future issues
in fibre recycling.
1. C
ounter Current technology
• Highest process stability through im
proved material intake ensures constantly
high output over a considerably broader tem
perature range• H
igher fl exibility and operational reliability with a variety of m
aterials• Increased throughputs w
ith the same plant size for m
ore productivity
2. S
mart S
tart
• Remarkably easy to operate thanks to logical, clearly structured and sim
pli-
fi ed handling and ultramodern, ergonom
ic touchscreen display• Few
er buttons, more user-friendliness – thanks to high degree of autom
ation
including extensive control packages• The right recipe for every application – saved processing param
eters can be
loaded easily and conveniently from the recipe m
anagement system
at the push of a
button
3. ecoS
AV
E®
• Lower specifi c energy requirem
ents thanks to a complete package
featuring design and process engineering m
easures including the new direct drive for
the extruder screw
• Lower production costs through optim
ised control technology and high-quality,
energy-effi cient components such as high-perform
ance motors
• Additionally, the practical energy display on your operating panel gives you a con-
stant overview
of energy consumption at all tim
es, thus enabling you to take specifi c
measures to optim
ise consumption
• Reduced CO2 em
issions – an important contribution to environm
ental protection
ensures constantly
thanks to logical, clearly structured and simpli-
– thanks to high degree of automation
loaded easily and conveniently from
the recipe managem
ent system at the push of a
featuring design and process engineering m
easures including the new direct drive for
Page 6 - 7
INTA
REM
A®
EREM
A’s new
core technology with 3
groundbreaking benefits
INTA
REM
A® T
In-house recycling solution for PP, PE and PLA applications
The compact IN
TAREM
A® T system
with short single-screw
ex-truder w
ithout degassing is the ideal recycling solution for dry and clean PP and PE production w
aste which has not been
contaminated by spinning oil. For optim
um feeding the star-
ting material m
ust be available in dose-ready form or the size
reduced accordingly.
Application exam
ples• N
onwovens
• Tapes• Filam
ents and fi bres• G
eotextiles• Raffi a• D
ry and clean production waste, free from
spinning oils• Pre-shredded m
aterials or dose-ready materials
PA fi bres
PP fi laments
PP geotextiles
EREMA
cutter/compactor –
the dynamically controlled
preconditioning unit
Page 8 - 9
INTA
REM
A® TV
Eplus®
INTA
REM
A® TE
Recycling solution for PP, PE and PA applications
from post consum
er waste
In-house recycling solution for PP, PE, PA, PET
and PLA applications
The patented extruder system IN
TAREM
A® TVEplus
® is de-signed to handle clean or slightly contam
inated and printed PP and PA
applications. This is made possible through ultrafi ne fi l-
tration, thorough melt hom
ogenisation and high-performance
degassing in a single step.
Application exam
ples• N
onwovens
• Raffi a nets • C
arpets• Fibres• C
lean or slightly contaminated and printed post-consum
er
waste w
ith up to 10 % m
oisture content• Pre-shredded m
aterials or dose-ready materials
The INTA
REMA
® TE system additionally features double degas-
sing. This enables the processing of production waste w
ith up to 8 %
moisture content and up to 2 %
contamination through
spinning oils. INTA
REMA
® TE technology ensures minim
al IV loss and is thus ideal for hygroscopic m
aterials such as PET fi bre w
aste.
Application exam
ples• N
onwovens
• Filaments and fi bres
• Geotextiles
• Clean production w
aste with up to 8 %
moisture content
and up to 2 %
contamination through spinning oils
• Pre-shredded materials or dose-ready m
aterials
EREMA
cutter/compactor –
the dynamically controlled
preconditioning unit
EREMA
cutter/compactor –
the dynamically controlled
preconditioning unit
Page 10 - 11
Custo
mis
ed.
The right system for every application.
EREMA
‘s product range offers the right recycling solution for every application scenar-io. Besides system
s for the recycling of fi bres, nonwovens, tapes and textile fabrics
our range also includes in particular systems for the in-house recycling of production
waste and heavily contam
inated post consumer w
aste, FDA
-compliant bottle recycling
plus special materials such as in autom
otive applications, compounding, bioplastics
and WPC
.
CH
OO
SE T
HE N
UM
BER
ON
E.
APPLIC
ATIO
N
IN-H
OU
SE &
IN
DU
STR
IAL
specia
lists
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ON
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APPLIC
ATIO
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ST C
ON
SU
MER
specia
lists
2
Additional application brochures available:
The modular system
innovation CO
REMA
® brings together for
the fi rst time all the benefi ts of recycling and com
pounding in a single process step. H
ere the proven, robust EREMA
technolo-gy is used to turn recycling raw
material such as PP nonw
oven or PA
fi bres into a fi ltered melt w
hich then goes directly to a co-rotating tw
in-screw com
pounding extruder. With its excel-
lent mixing and gas rem
oval properties this system com
ponent can handle all com
pounding tasks according to the customer‘s
individual wishes. Besides the dosing of a w
ide variety of addi-tives, fi llers and reinforcing agents (e.g. 80 %
CaC
O3 , 70 %
talc or 50 %
glass fi bres) can be admixed in doses that are higher
than those previously possible with EREM
A recycling system
s.
Application exam
ples• PP nonw
oven production waste w
ith up to 70 % talc for
highly fi lled PP/talc recyclates
• Silicone-coated PA 6.6 fi bre or fabric w
aste from the pro-
duction of airbags w
ith up to 50 % glass fi bres for injection
m
oulding applications• PP fi bres contam
inated with spinning oils
CO
REM
A®
In-house upcycling solution for compounding
In-house & Industrial
Post Consumer
CH
OO
SE T
HE N
UM
BER
ON
E.
APPLIC
ATIO
N
SPEC
IAL
MATER
IALS
Autom
otive, Com
pounding, Bioplastics, W
PC
specia
lists
5
Special Materials
Autom
otive, Com
pounding, Bioplastics, W
PC
AC
UR
EM
A®
Bottle-to-B
ottleFood C
ontact Approved
CH
OO
SE T
HE N
UM
BER
ON
E.
English
AC
UR
EM
A®
Bottle-to-B
ottleFood C
ontact Approved
CH
OO
SE T
HE N
UM
BER
ON
E.
English
1602072ERE_folder_VAC
UR
EMA BtB_2016_E_V04.indd 2
09.06.16 10:18
EnglishEnglish
AC
UR
EM
A®
Inline Applications
Food Contact A
pproved
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OO
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BER
ON
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1604005ERE_Folder_VAC
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EMA_InlineApp_E.indd 1
09.06.16 10:40
Bottle-to-BottleFood C
ontact Approved
Inline Applications
Food Contact A
pproved
CHOOSE THE NUMBER ONE.
More questions? We would be pleased to answer them! Your EREMA advisor will be pleased to attend to your request personally and quickly. If you are interested in a demonstration or a test run with your specifi c material it would be a pleasure for us to make an appointment and welcome you to our EREMA Customer Centre at the head-quarters in Ansfelden, near Linz in Austria.
We look forward to seeing you at EREMA!
For worldwide representatives please visit www.erema.at
Subject to technical modifi cations. © EREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H.
APPLICATION FIBRE, NONWOVEN, TAPE, TEXTILE
English
Headquarters & Production FacilitiesEREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H.Unterfeldstraße 3 / A-4052 Ansfelden / AustriaPhone: +43 (0)732/31 90-0 / Fax: [email protected] / www.erema.at
Subsidiaries3S SCHNECKEN + SPINDELN + SPIRALENBearbeitungsges.m.b.HPühretstraße 3 / A-4661 Roitham / AustriaPhone: +43 (0)7613/5004 / Fax: -5005offi [email protected] / www.3s-gmbh.at
EREMA NORTH AMERICA INC. 23 Old Right Road - Unit#2 / Ipswich, MA 01938 / USAPhone: +1 978 356-3771 / Fax: [email protected] / www.erema.net
EREMA Shanghai Offi ceRoom 1009 / Tomson Financial Building710 Dong Fang Road / Pudong / Shanghai China (200122)Phone: +86 21 6876-6201, -6204 / Fax: [email protected] / www.erema.at
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