FHS Pipe and Fittings Catalogue
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Transcript of FHS Pipe and Fittings Catalogue
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7/23/2019 FHS Pipe and Fittings Catalogue
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Pipe and
FittingsCatalogue
2012
Phone: 03 8770 5770
Fax: 03 8770 5771
Email: [email protected]
Web: www.fhs.com.au
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Ph: 03 8770 5770
Contents
About FHS 3
Polycalc Butt Welding Calculator 4
Training - Poly Welding 5
Fabrications and FittingsCustom Fabrications 6Pipe Floats 7Pipe (PE100) 8
Threaded Adaptors 9Flanges - Extended Stub / Full Face 10Back-up Plates 11Rubber Gaskets 12Electrofusion Couplings & Elbows 13Electrofusion Reducers 14Fabricated Pipe Fittings 15Sweep Bends 16Moulded Elbows 17Moulded Tees 18Short Radius Bends 19End Caps 20Stub Flanges 21Reducers - Short Spigot 22Reducers - Long Spigot 23
Hire Equipment 24
See also our other comprehensive catalogue
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About FHS
Ph: 03 8770 5770
Fusion Hire Services commenced business in 1995 hiring butt fusionwelders.
Since that time FHS has become the One Stop Shop leader inplastic welding.
Our products and services include:
Extrusion Welding Equipment
Hot Air Welding Equipment
Butt Fusion Welding Equipment and Accessories
Electrofusion Welding Equipment and Accessories
Plastic Weld Rod Production
Polyethylene Pipe Fabricated Fittings to 630mm
Custom Polyethylene Pipe Fabrications
Polyethylene Pipe and Fittings Sales
Plastic Welding Equipment Service
Hire of Polyethylene Welding Equipment
Polyethylene Welder Training through Polysmart
We are proud of our association with some of the worlds leading
plastic welding brands.FHS is the largest polyethylene pipe fabrication workshop in SouthEast Australia. All our fabrications are manufactured in-houseassuring you an unprecedented level of quality and control overdesign.
This catalogue is a summary of the products and services available.If you cannot find it here, call us and we are certain to be able tosource the product for you.
So no matter what you want to achieve with polyethylene welding orfabrication, make FHS your first stop.
FHS Head Office: 11-15 Martha Street, Seaford VIC 3198
Agent:
Queensland: Mining and Industrial Plastics
4 / 780 Boundary Road, Coopers Plains
Ph: 07 3276 7122
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iPhone / iPod Parameter Calculator
Ph: 03 8770 5770
If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.
PolyCalc AppParameter Calculator and Auto Timer
Sample Screen ShotsNo longer manually calculate poly welding parameters.
Polysmarts PolyCalc is the easy to use butt welding parameter calculator,step-by-step guide and countdown timer for professional poly welders.
Perfect for your iPhone, iTouch or iPad.
PolyCalc lets you calculate the following welding parameters with ease . . .
ISO 21307
Single Low Pressure
Single High Pressure
Dual Low Pressure
German DVS Parameters.
This unique app not only correctly calculates welding parameters, it alsoguides you through each step and dynamically counts down each of thefollowing stages:
Bead up
Heat Soak
Change-over
Pressure-up
Cooling time.
The countdown timer is a clear, easy to read display with loud alarmsringing at the end of each stage. It also displays the correct interfacialpressure (including drag) for each stage.
The Hydraulic Ram Size can either be automatically entered by choosingfrom the Butt Welders menu or manually entered using either mm2; cm2or in2. Pressure units include Bar; Kpa; Mpa and PSI.
PolyCalc will save you time and money by making parameter calculationsand the poly welding process easy.
PolyCalc is available for immediate download from the Apple App
Store
PolyCalc is an Industry Innovation from
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Ph: 03 8770 5770
Poly Welding Training
NationalPoly Welding
Accreditation
Get nationally accredited in Poly Welding with Polysmarts NationalTraining and Accreditation course
Easy to understand training session
No stuffy classroom theory . . . do it online at your leisure inthe comfort of your own home
Learn the correct techniques for successful electrofusion andbutt welding . . . every time
Receive National Accreditation Photo ID and hardened steelButt Welder ID stamp
Practical training and assessment in around 6 hours in smalltraining groups
Whats more, you can get under way without paying a red cent.Simply enrol on the Polysmart website and you will get immediateaccess to all the online training materials, modules and assessments.
You only pay once you book your practical assessment.
So dont delay. Get nationally accredited today.
PMBWELD302B Electrofusion Weld Polyethylene Pipelines
PMBWELD301B Butt Weld Polyethylene Pipelines
Learn Now . . . Pay Later
Log on to www.polysmart.com.au and enrol today.
1300 DO POLY
1300 36 [email protected]
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Custom and Specialty Fabrications
Ph: 03 8770 5770
Pipe and fitting spooling (flanging) and Manifolding to 630mm
Custom tanks & moulded tank fit-ups
Pontoons, floats and booms
Sheet Fabrications
Custom Tank Fit-ups
Extrusion Welding
Butt Welding
Pipe Spooling
Manifolding
Pontoons
Floats
Booms
Floating Docks
Polyethylene Fabrications
Poly Propylene Fabrications
If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.6
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Pipe Floats
Ph: 03 8770 5770
Pipe Float
Stainless Steel Bands
90mm stainless steel band 1908000
110mm stainless steel band 1909000
160mm stainless steel band 1912000
200mm stainless steel band 1914000
225mm stainless steel band 1915000
250mm stainless steel band 1916000
315mm stainless steel band 1918000
Poly pipe float for supporting suction lines in dams, rivers etc. Manufactured from HDPE
Supports 58kg
Poly pipe float to support 58kg 1900000
7If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.
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PE100 Pipe
Ph: 03 8770 5770
SDR Rating 11 13.6 17
PN Rating 16 12.5 10
20mm
25mm
32mm
40mm
50mm
63mm
75mm
90mm
110mm
125mm
140mm
160mm
180mm
200mm
225mm
250mm
280mm
315mm
355mm
400mm
450mm
500mm
560mm
630mm
Ex Stock 24 hrs Please Call
Other pressure ratings are available on request
If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.8
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Threaded Fittings
Ph: 03 8770 5770
20mm x 1/2 threaded adaptor female B.S.P. PN12.5
25mm x 3/4 threaded adaptor female B.S.P. PN12.5
32mm x 1 threaded adaptor female B.S.P. PN12.5
50mm x 1 1/2 threaded adaptor female B.S.P. PN12.5
63mm x 2 threaded adaptor female B.S.P. PN12.5
90mm x 3 threaded adaptor female B.S.P. PN8
110mm x 4 threaded adaptor female B.S.P. PN8
Threaded Adaptors Female BSP ALL EX-STOCK
20mm x 1/2 threaded adaptor male B.S.P. PN12.5
25mm x 3/4 threaded adaptor male B.S.P. PN12.5
32mm x 1 threaded adaptor male B.S.P. PN12.5
50mm x 1 1/2 threaded adaptor male B.S.P. PN12.5
63mm x 2 threaded adaptor male B.S.P. PN12.5
90mm x 3 threaded adaptor male B.S.P. PN8
110mm x 4 threaded adaptor male B.S.P. PN8
Threaded Adaptors Male BSP ALL EX-STOCK
9If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.
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Extended Flanges
Ph: 03 8770 5770
20mm (1/2) stub flange with 250mm long extension
25mm (3/4) stub flange with 250mm long extension
32mm (1) stub flange with 250mm long extension
50mm (1 1/2) stub flange with 250mm long extension
63mm (2) stub flange with 250mm long extension
90mm (3) stub flange with 250mm long extension
110mm (4) stub flange with 250mm long extension
160mm (6) stub flange with 250mm long extension
225mm (8) stub flange with 250mm long extension
280mm (10) stub flange with 300mm long extension
315mm (12) stub flange with 300mm long extension
Internal Chamfering (all flange sizes) upon request
32mm (1) full face flange with 250mm long extension
50mm (1 1/2) full face flange with 250mm long extension
63mm (2) full face flange with 250mm long extension
90mm (3) full face flange with 250mm long extension
110mm (4) full face flange with 250mm long extension
160mm (6) full face flange with 250mm long extension
Full face flange drilling (all flange sizes) upon request
Stub Flanges Extended
Full Face Flanges Extended - Undrilled
Can be drilled to suit requirements i.e. table D & E, ANSI150, DIN16 etc
Ex Stock 24 hrs Please Call
If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.10
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Backing Rings
Ph: 03 8770 5770
Material Galvanised Stainless Steel
Table D E ANSI D E ANSI
25mm (3/4)
32mm (1)
40mm (1 1/4)
50mm (1 1/2)
63mm (2)
90mm (3)
110mm (4)
125mm (5)
140mm (5)
160mm (6)
200mm (8)
225mm (8)
225mm (9)
250mm (10)
280mm (10)
315mm (12)
355mm (14)
375mm (15)
400mm (16)
450mm (18)
500mm (20)
560mm (22)
630mm (24)
710mm (28)
800mm (32)
900mm (36)
1000mm (40)
1200mm (48)
Plastic coated rings available on request
Other specification available on request. Eg DIN16
Ex Stock 24 hrs Please Call
11If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.
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Rubber Gaskets(3mm)
Ph: 03 8770 5770
Table D E ANSI
25mm (3/4)
32mm (1)
40mm (1 1/4)
50mm (1 1/2)
63mm (2) table
90mm (3)
110mm (4)
125mm (5)
140mm (5)
160mm (6)
200mm (8)
225mm (8)
225mm (9)
250mm (10)
280mm (10)
315mm (12)
355mm (14)
375mm (15)
400mm (16)
450mm (18)
500mm (20)
560mm (22)
630mm (24)
710mm (28)
800mm (32)
Ex Stock 24 hrs Please Call
If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.12
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Electrofusion Couplings
Ph: 03 8770 5770
Coupling Elbows*
Angle 30 45 90
SDR Rating 11 17 11 11 11
25mm
32mm
40mm
50mm
63mm
75mm
90mm
110mm
125mm
140mm
160mm
180mm
200mm
225mm
250mm
280mm
315mm
355mm*
400mm*
450mm*
500mm*
560mm*
630mm*
710mm*
800mm*
Coupling
30Elbow
45Elbow
90Elbow
Ex Stock 24 hrs Please Call
13If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.
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Reducers - Electrofusion SDR11
Ph: 03 8770 5770
SDR 11 20 25 32 40 50 63 90 110 125 160 180 200 225
25mm
32mm
40mm
50mm
63mm
90mm
110mm
125mm
160mm
180mm
200mm
225mm
250mm
Ex Stock 24 hrs Please Call
If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.14
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Fabricated Fittings
Ph: 03 8770 5770
Equal Tee Y Junction Cross Bend - 45deg Bend - 90deg
OD A B A B C A A B R A B R
225 650 550 1080 420 660 540 290 150 338 488 150 338
250 700 650 1150 450 710 575 412 250 375 625 250 375
280 700 650 1250 500 750 625 424 250 420 670 250 420
315 800 700 1350 530 820 675 498 300 477 777 300 477
350 800 700 725 520 300 533 833 300 533
400 1000 1100 775 548 300 600 900 300 600
450 1000 1100 925 580 300 675 975 300 675
500 1200 1200 1050 665 350 750 1100 350 750
560 1200 1200 1100 698 350 840 1190 350 840
630 1200 1200 1150 741 350 945 1295 350 945
Equal Tee Y Junction Cross Bend 45 Bend 90
Specifications
All fabricated fittings are subject to Pressure De-rating. See table on next page
Pressure De-rating
Elbow 45 Bend 904 Segment
Suits Storm Pro, Sewer Pro, Storm Max and Sewer Max Pipe
All fittings are supplied as socket / spigot
Bend 45
Available in: 225mm; 300mm; 375mm; 450mm; 600mm
Polyethylene Fabricated Fittings SDR11 & SDR 17
Poly Propylene MaxPro Fabricated Fittings
Bend 903 Segment
All Fabricate fittings are made to order
15If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.
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Fabricated Fitting De-Rating Table
Ph: 03 8770 5770
If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.
Equal Tees
Reducing Tees1
Segmented Bends
Branch Diameter< 0.33 x Trunk Diameter
Branch Diameter< 0.33 x Trunk Diameter
Applies to Radius:From 1 x dia to 1.5 x dia
ButtWelded
Socket/Mirror
Welded
ExtrusionWelded
ButtWelded
Socket/Mirror
Welded
ExtrusionWelded
ButtWelded
Socket/Mirror
Welded
ExtrusionWelded
ButtWelded
Socket/Mirror
Welded
ExtrusionWelded
OriginalPipePN
Rating
4 2.2 1.9 1.4 2.9 2.6 1.9 2.2 1.9 1.4 2.5 2.2 1.7
6.3 3.4 3 2.3 4.5 4 3 3.4 3 2.3 4 3.5 2.6
8 4.3 3.8 2.9 5.8 5.1 3.8 4.3 3.8 2.9 5 4.5 3.4
10 5.4 4.8 3.6 7.2 6.4 4.8 5.4 4.8 3.6 6.3 5.6 4.2
13 6.8 6 4.5 9 8 6 6.8 6 4.5 7.9 7 5.3
16 8.6 7.7 5.8 11.5 10.2 7.7 8.6 7.7 5.8 10.1 9 6.7
20 10.8 9.6 7.2 14.4 12.8 9.6 10.8 9.6 7.2 12.6 11.2 8.4
25 13.5 12 9 18 16 12 13.5 12 9 15.8 14 10.5
Reference: PIPA Industry Guideline POP006 (v5.01) issued 5 December 2003
This table shows the resultant PN rating based on the fitting type and manufacturing method
FactorFitting Type De-Rating Factors
Equal Tees 0.6
Reducing Tees Branch dia < 0.33 x trunk dia 0.8
Branch dia > 0.33 x trunk dia 0.6
Segmented Bends Radius 1 x dia to 1.5 x dia 0.7
Manufacturing Method De-Rating Factors
Butt Welding 0.9
Socket / Mirror Welded 0.8
Extrusion Welded 0.6
Hot Air Gun / Rod Welding
a. Tees and junction are to be hot air gun/rod welded only where full face butt welding, extrusion welding orsocket fusion is not available.
b. Fittings made by rod welding are for drainage only and cannot be pressure rated
c. All requirements for rod welding must be observed.
Notes
To calculate branch diameter, multiply trunk diameter x .033
eg: 630mm trunk x 0.33 = 207.9mm
Therefore
branches less than 207mm are de-rated at 0.8
branches greater than 207mm are de-rated at 0.6
16
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Sweep Bends
Ph: 03 8770 5770
Angle 90 Degree 45 Degree
SDR Rating 11 17 11 17
90mm
110mm
125mm
140mm
160mm
200mm
225mm
250mm
280mm
315mm
355mm
375mm
400mm
450mm
500mm
560mm
630mm
Ex Stock 24 hrs Please Call
If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range. 17
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Moulded Elbows
Ph: 03 8770 5770
Angle 90 Degree 45 Degree
SDR Rating 11 17 11 17
25mm
32mm
40mm
50mm
63mm
75mm
90mm
110mm
125mm
140mm
160mm
180mm
200mm
225mm
250mm
280mm
315mm
Ex Stock 24 hrs Please Call
If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.18
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Moulded Tees
Ph: 03 8770 5770
SDR Rating 11 17
25mm
32mm
40mm
50mm
63mm
75mm
90mm
110mm
125mm
140mm
160mm
180mm
200mm
225mm
250mm
280mm
315mm
355mm
400mm
Long Spigot
Ex Stock 24 hrs Please Call
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Short Radius Bends
Ph: 03 8770 5770
SDR Rating 11 17
20mm
25mm
32mm
40mm
50mm
63mm
75mm
90mm
110mm
125mm
140mm
160mm
180mm
200mm
225mm
250mm
280mm
315mm
Ex Stock 24 hrs Please Call
If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.20
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End Caps
Ph: 03 8770 5770
SDR Rating 11 17
25mm
32mm
40mm
50mm
63mm
75mm
90mm
110mm
125mm
140mm
160mm
180mm
200mm
225mm
250mm
280mm
315mm
355mm
400mm
Long Spigot
Ex Stock 24 hrs Please Call
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Stub Flanges
Ph: 03 8770 5770
SDR Rating 11 17 11 17
25mm
32mm
40mm
50mm
63mm
75mm
90mm
110mm
125mm
140mm
160mm
180mm
200mm
225mm
250mm
280mm
315mm
355mm
400mm
450mm
500mm
560mm
630mm
710mm
800mm
900mm
1000mm
Long Spigot Short Spigot
Ex Stock 24 hrs Please Call
If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.22
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Reducers - Short Spigot SDR11 & 17
Ph: 03 8770 5770
SDR 11 50 63 75 90 110 125 160 180 200 225 250 280 315 355 400 450 500 560
63mm
90mm
110mm
125mm
160mm
200mm
225mm
250mm
280mm
315mm
355mm
400mm
450mm
500mm
560mm
630mm
B
A B
SDR 17 90 110 125 160 180 200 225 250 280 315 355 400 450 500 560
110mm
160mm
200mm
225mm
250mm
280mm
315mm
355mm
400mm
450mm
500mm
560mm
630mm
SDR 11 160 225 315 450
225mm
315mm
450mm
630mm
SDR 17 160 225 315 450
225mm
315mm
450mm
630mm
Short Spigot Stepped
Ex Stock 24 hrs Please Call
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Hire Equipment
Ph: 03 8770 5770
Butt Welders for Pressure Pipe
HR93100003 FHS Easy Life 63-200mm
HR91165522 FHS Easy Life 90-315mmHR91065702 FHS Trailer Easy Life 75-250mm
HR91065343 FHS Trailer Easy Life 125-355mm
H5151000 Dixon Butt Welder 355-630mm
Internal Debeaders
HINT110160 Fusion 110-160 (OD)
HINT160225 Fusion 160-225 (OD)
HINT180280 Fusion 180-280 (OD)
HINT280450 Fusion 280-450 (OD)
HINT432570 R&L 432-570 (ID)
Drainage Butt Welder
HR90260011 40-160 manual
HR90700500 90-315 manual
Electrofusion for Pressure Pipe
HC01-01-184 FHS Centaur Electrofusion Control UnitFusamatic auto recognitionBarcode recognition 8-48V variable voltage & 39.5V systemsManual input capable4mm & 4.7mm pinsDatalogging enabled
Electrofusion for DrainageH5261100 Aquafuse AF160 Various drainage couplings up to 160mm
Electrofusion Tools
HC01-07-339 Peeler 20-63
HC01-05-002 Peeler 63-250
HC01-03-002 Peeler 125-500
HC01-06-001 Peeler 450-710
HC01-08-115 Round It Clamp 25-63mm Universal
HC01-15-002 Round It Clamp 63-180mm
HC01-15-026 Round It Clamp 200-250mm
H4500700 Round It Clamp 250-315mm
Socket Fusion Welders
H2510000 Socket Fusion Welder 16-63mm hand held
HR94600501 Socket Fusion Welder 40-110mm bench machine
Extrusion and Hot Air Welders Materials
HMK05207 Munsch MA-32-S Extrusion Welder PP/PE/PVDF
HMK04672 Munsch MAK-18S Extrusion Welder PP/PE/PVDF
HMK03969 Munsch Mini Extrusion Welder PP/PE/PVDF/PVC/PVC-C/Nylon/Polyurethane/ABS/PFA
HF1050100S Forsthoff Quick-L Hot Air Welder Includes: tack tip, 3mm round, 4mm round, 5mm round, 7.5mm tri
Some products are subject to minimum hire periods.
Security Deposit may be required.
Standard Hire Terms and Conditions apply
If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range. 25
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Phone: 03 8770 5770
Fax: 03 8770 5771
Email: [email protected]
Web: www.fhs.com.au