FGD- Technical Diary.doc
Transcript of FGD- Technical Diary.doc
MIST ELIMINATOR Mist Eliminator Specification
Gas Flow Rate 71.582 Sm3/hGas Flow Rate 78.266 m3/hOperation Pressure 1,130 bar,absOperation Temperature 60,0 Degree CFlue Gas Density(Operation) 1,233 kg/m3Net Face Area 5,9 m2Face Velocity 3,70 m/sPressure Drop 35 paLimit Droplet Size 40 Micron
MOTORGENERAL Manufacturer CROMPTON GREAVES LTD.Equipment driven by motor As Per CustomerMotor type 3PHASE, AC SQUIRREL CAGE INDUCTION MOTORQuantity 4 DESIGN & PERFORMANCE DATA Frame size ND160LType of duty S1Type of enclosure & method of cooling TEFC Safe Area IC 411 Degree of protection IP55Applicable standard to which motor IS:1231,IS:12075,IS:12065,IS:325,generally confirms Type of mounting B3Direction of rotation viewed from DE Clockwise from DEStandard continuous rating at 40 deg.C ambient temp. as per Indian Std. Kw 20.11Derated rating for specified normal condition i.e. 50 deg. C ambient ( Kw) 18.50Rated voltage (volts) 415.00 Permissible variation of voltage (volts) +-10%Frequency (Hz) 50+/-5%Combined voltage & frequency 10% ( Absolute) Minimum permissible starting voltage(v) 80%Rated speed at rated voltage & frequency 2920.00At rated voltage and frequency Full load current ( A ) 32.00No load current ( approx) ( A ) 9.0/ 12.0 Power factor at 100% load 0.88No load 0.1 to 0.2Starting 0.4 to 0.5
Efficiency (%)at rated voltage & frequency 100% load 90.0075% load 90.0050% load 88.00Starting current % FLC at 100% voltage 650.0085% voltage 552.5080% voltage 520.00 Starting time with minimum permissible voltage without driven equipment coupled 1.6 secondwith driven equipment coupled 2 second Safe stall time with 110% of rated voltage From hot condition in sec. 8.26From cold condition in sec. 16.53 Torques - % FLT Starting torque at min. permissible V 176.00starting torq at rated V. 275.00Pull up torque at rated voltage 192.50Pull out torque 325.00Min. accelerating torque available 0.10Rated torque - kg-m 6.17 Stator winding resistance per phase(Ohm/milli ohm at 20 ° C.) ( Indicative )
0.388/ 0.407
GD square value of motor - kg-m sq. 0.21No. of permissible successive starts when motor is in hot condition
2.00
Locked rotor KVA input 179.42Locked rotor KVA / KW 9.70 Bearings Type Antifriction deep groove ball/ rollerManufacturer SKF/FAG/NTN/EQUIVALENTSelf lubricated or forced lubricated Self lubricatedRecommended lubricants Greased for lifeGuaranteed life in hours > 40,000 hoursWhether dial type thermometer provided NOOil pressure guage/switch N.A.range Contact Nos. and ratings Accuracy Vibration As per IS:12075Velocity mm/s Displacement microns
Noise level db(A) at 1 m at no load As Per IS:12065 CONSTRUCTIONAL FEATURES Stator winding insulation Class & type F (Temp. rise limited to class ‘B’)Tropicalised (yes/no) NOTemperature rise over specificed max. i. cold water temp. of 38 deg. C N.A.ii. Ambient air 50 deg. C. 70.00Method of temperature measurement by resistanceStator winding connection DeltaNumber of terminals braught out 6.00Type of terminal box for Stator leads cast iron non phase seggregatedspace heater cast iron on top of main t.b.Temperature detectors N.A.instrument switch etc. N.A. For main terminal box Location RHS FROM DEEntry of cables SideRecommended cable size 1 * 3C,50-MM²(to be matched with cable size envisaged by owner) Fault level (MVA) 50KA rms for 0.25 seconds Temperature detector for stator winding NOType NONos. provided Location NOmake NOresistance value at 0 deg. C (ohms) NOspace heaters YesNumber N.A.Location Winding overhangPower requirement (watt) N.A.Paint shade 631 as per IS:5 weight of Motor stator 85.20Motor rotor 56.80Total weight (kg) 142.00
WASTE WATER PUMP Pump Model 1.5/1AHQuantity 4Capacity M3/hr 15Head M 10Sealing ExpellerPerformance Curve WPA151B02A/1Pump Speed RPM 1640Effeciency 50%Mechanical Seal
MOTORGENERAL Manufacturer CROMPTON GREAVES LTD.Equipment driven by motor As Per CustomerMotor type 3PHASE, AC SQUIRREL CAGE INDUCTION MOTORQuantity 2.00 DESIGN & PERFORMANCE DATA Frame size ND90LType of duty S1Type of enclosure & method of cooling TEFC Safe Area IC 411 Degree of protection IP55Applicable standard to which motor generally Confirmes
IS:1231,IS:12075,IS:12065,IS:325,
Type of mounting B3Direction of rotation viewed from DE Clockwise from DEStandard continuous rating at 40 deg.C ambient temp. as per Indian Std. Kw 1.63Derated rating for specified normal condition i.e. 50 deg. C ambient ( Kw) 1.50Rated voltage (volts) 415.00 Permissible variation of voltage (volts) +-10%Frequency (Hz) 50+/-5%Combined voltage & frequency 10% ( Absolute) Minimum permissible starting voltage(v) 80%Rated speed at rated voltage & frequency 1415.00At rated voltage and frequency Full load current ( A ) 3.00No load current ( approx) ( A ) 1.2/1.8 Power factor at 100% load 0.81No load 0.1 to 0.2Starting 0.4 to 0.5
Efficieny (%)at rated voltage & frequency 100% load 80.0075% load 79.0050% load 77.00Starting current % FLC at 100% voltage 500.0085% voltage 425.0080% voltage 400.00 Starting time with minimum permissible voltage without driven equipment coupled 1.6 secondwith driven equipment coupled 2.0 second Safe stall time with 110% of rated voltage From hot condition in sec. 6.61From cold condition in sec. 13.22 Torques - % FLT Starting torque at min. permissible V 128.00starting torq at rated V. 200.00Pull up torque at rated voltage 140.00Pull out torque 275.00Min. accelerating torque available 0.10Rated torque - kg-m 1.03 Stator winding resistance per phase 4.915/ 5.161(ohm/milli ohm at 20 ° C.) ( Indicative ) GD square value of motor - kg-m sq. 0.00No. of permissible successive starts when motor is in hot condition 2.00 Locked rotor KVA input 12.94Locked rotor KVA / KW 8.63 Bearings Type Antifriction deep groove ball/ rollerManufacturer SKF/FAG/NTN/EQUIVALENTSelf lubricated or forced lubricated Self lubricatedRecommended lubricants Greased for lifeGuaranteed life in hours > 40,000 hoursWhether dial type thermometer provided NOOil pressure guage/switch N.A.range Contact Nos. and ratings Accuracy Vibration As per IS:12075Velocity mm/s Displacement microns
Noise level db(A) at 1 m at no load As Per IS:12065 CONSTRUCTIONAL FEATURES Stator winding insulation Class & type F (Temp. rise limited to class ‘B’)Tropicalised (yes/no) NOTemperature rise over specificed max. i. cold water temp. of 38 deg. C N.A.ii. Ambient air 50 deg. C. 70.00Method of temperature measurement by resistanceStator winding connection DeltaNumber of terminals braught out 3.00Type of terminal box for Stator leads cast iron non phase seggregatedspace heater cast iron on top of main t.b.Temperature detectors N.A.instrument switch etc. N.A. For main terminal box Location RHS FROM DEEntry of cables SideRecommended cable size 1 * 3C,2.5-MM²(to be matched with cable size envisaged by owner) Fault level (MVA) 50KA rms for 0.25 seconds Temperature detector for stator winding NOType NONos. provided Location NOmake NOresistance value at 0 deg. C (ohms) NOspace heaters YesNumber N.A.Location Winding overhangPower requirement (watt) N.A.Paint shade 631 as per IS:5 weight of Motor stator 14.40Motor rotor 9.60Total weight (kg) 24.00
LIME SLURRY PUMP
Pump Specifications
Model 1.5/BAHQuantity 6Capacity M3/hr 13Head M 12Sealing ExpellerPerformance Curve WPA151B02A/1Pump Speed RPM 1780Effeciency 48%Mechanical Seal
Motor SpecificationsGENERAL Manufacturer CROMPTON GREAVES LTD.Equipment driven by motor As Per CustomerMotor type 3PHASE, AC SQUIRREL CAGE INDUCTION MOTORQuantity 6.00 DESIGN & PERFORMANCE DATA Frame size ND112MType of duty S1Type of enclosure & method of cooling TEFC Safe Area IC 411 Degree of protection IP55Applicable standard to which motor IS:1231,IS:12075,IS:12065,IS:325,generally confirms Type of mounting B3Direction of rotation viewed from DE Clockwise from DEStandard continuous rating at 40 deg.C ambient temp. as per Indian Std. Kw 4.02Derated rating for specified normal condition i.e. 50 deg. C ambient ( Kw) 3.70Rated voltage (volts) 415.00 Permissible variation of voltage (volts) +-10%Frequency (Hz) 50+/-5%Combined voltage & frequency 10% ( Absolute) Minimum permissible starting voltage(v) 80%Rated speed at rated voltage & frequency 1440.00At rated voltage and frequency Full load current ( A ) 7.00No load current ( approx) ( A ) 3.3/4.0 Power factor at 100% load 0.82No load 0.1 to 0.2Starting 0.4 to 0.5
Efficieny (%)at rated voltage & frequency 100% load 85.0075% load 85.0050% load 83.00Starting current % FLC at 100% voltage 600.0085% voltage 510.0080% voltage 480.00 Starting time with minimum permissible voltage LOAD GD2 ASSUMED=MOTOR GD2.without driven equipment coupled 0.05 secs.with driven equipment coupled 0.07 secs. Safe stall time with 110% of rated voltage From hot condition in sec. 6.61From cold condition in sec. 13.22 Torques - % FLT Starting torque at min. permissible V 128.00starting torq at rated V. 200.00Pull up torque at rated voltage 140.00Pull out torque 250.00Min. accelerating torque available 0.10Rated torque - kg-m 2.50 Stator winding resistance per phase 4.555/ 4.783(ohm/milli ohm at 20 ° C.) ( Indicative ) GD square value of motor - kg-m sq. 0.05No. of permissible successive starts when motor is in hot condition 2.00 Locked rotor KVA input 36.23Locked rotor KVA / KW 9.79 Bearings Type Antifriction deep groove ball/ rollerManufacturer SKF/FAG/NTN/EQUIVALENTSelf lubricated or forced lubricated Self lubricatedRecommended lubricants Greased for lifeGuaranteed life in hours > 40,000 hoursWhether dial type thermometer provided NOOil pressure guage/switch N.A.range Contact Nos. and ratings Accuracy Vibration As per IS:12075Velocity mm/s Displacement microns
Noise level db(A) at 1 m at no load As Per IS:12065 CONSTRUCTIONAL FEATURES Stator winding insulation Class & type F (Temp. rise limited to class ‘B’)Tropicalised (yes/no) NOTemperature rise over specificed max. i. cold water temp. of 38 deg. C N.A.ii. Ambient air 50 deg. C. 70.00Method of temperature measurement by resistanceStator winding connection DeltaNumber of terminals braught out 6.00 Type of terminal box for Stator leads cast iron non phase seggregatedspace heater cast iron on top of main t.b.Temperature detectors N.A.instrument switch etc. N.A. For main terminal box Location RHS FROM DEEntry of cables SideRecommended cable size 1 * 3C,10-MM²(to be matched with cable size envisaged by owner) Fault level (MVA) 50KA rms for 0.25 seconds Temperature detector for stator winding NOType NONos. provided Location NOmake NOresistance value at 0 deg. C (ohms) NOspace heaters YesNumber N.A.Location Winding overhangPower requirement (watt) N.A.Paint shade 631 as per IS:5weight of Motor stator 27.00Motor rotor 18.00Total weight (kg) 45.00
EMERGENCY SLURRY PUMP Pump Specification Model 2/1.5AHQuantity 2Capacity M3/hr 25Head M 15Sealing Mechanical SealPerformance Curve WPA215B02/1Pump Speed RPM 1675Efficiency 48%Mechanical Seal Flow Serve
MotorGENERAL Manufacturer CROMPTON GREAVES LTD.Equipment driven by motor As Per CustomerMotor type 3PHASE, AC SQUIRREL CAGE INDUCTION MOTORQuantity 2.00 DESIGN & PERFORMANCE DATA Frame size ND132MType of duty S1Type of enclosure & method of cooling TEFC Safe Area IC 411 Degree of protection IP55Applicable standard to which motor IS:1231,IS:12075,IS:12065,IS:325,generally confirms Type of mounting B3Direction of rotation viewed from DE Clockwise from DEStandard continuous rating at 40 deg.C ambient temp. as per Indian Std. Kw 8.15Derated rating for specified normal condition i.e. 50 deg. C ambient ( Kw) 7.50Rated voltage (volts) 415.00 Permissible variation of voltage (volts) +-10%Frequency (Hz) 50+/-5%Combined voltage & frequency 10% ( Absolute) Minimum permissible starting voltage(v) 80%Rated speed at rated voltage & frequency 1455.00At rated voltage and frequency Full load current ( A ) 14.00No load current ( approx) ( A ) 5.6/6.8 Power factor at 100% load 0.88No load 0.1 to 0.2Starting 0.4 to 0.5
Efficieny (%)at rated voltage & frequency 100% load 87.0075% load 86.0050% load 84.00Starting current % FLC at 100% voltage 600.0085% voltage 510.0080% voltage 480.00 Starting time with minimum permissible voltage without driven equipment coupled 0.07 secswith driven equipment coupled 0.09 secs Safe stall time with 110% of rated voltage From hot condition in sec. 6.61From cold condition in sec. 13.22 Torques - % FLT Starting torque at min. permissible V 160.00starting torq at rated V. 250.00Pull up torque at rated voltage 175.00Pull out torque 300.00Min. accelerating torque available 0.10Rated torque - kg-m 5.02 Stator winding resistance per phase 1.804/ 1.859(ohm/milli ohm at 20 ° C.) ( Indicative ) GD square value of motor - kg-m sq. 0.15No. of permissible successive starts when motor is in hot condition 2.00 Locked rotor KVA input 72.46Locked rotor KVA / KW 9.66 Bearings Type Antifriction deep groove ball/ rollerManufacturer SKF/FAG/NTN/EQUIVALENTSelf lubricated or forced lubricated Self lubricatedRecommended lubricants Greased for lifeGuaranteed life in hours > 40,000 hoursWhether dial type thermometer provided NOOil pressure guage/switch N.A.range Contact Nos. and ratings Accuracy Vibration As per IS:12075Velocity mm/s Displacement microns Noise level db(A) at 1 m at no load As Per IS:12065
CONSTRUCTIONAL FEATURES Stator winding insulation Class & type F (Temp. rise limited to class ‘B’)Tropicalised (yes/no) NOTemperature rise over specificed max. i. cold water temp. of 38 deg. C N.A.ii. Ambient air 50 deg. C. 70.00Method of temperature measurement by resistanceStator winding connection DeltaNumber of terminals braught out 0.00Type of terminal box for Stator leads cast iron non phase seggregatedspace heater cast iron on top of main t.b.Temperature detectors N.A.instrument switch etc. N.A. For main terminal box Location RHS FROM DEEntry of cables SideRecommended cable size 1 * 3C,16-MM²(to be matched with cable size envisaged by owner) Fault level (MVA) 50KA rms for 0.25 seconds Temperature detector for stator winding NOType NONos. provided Location NOmake NOresistance value at 0 deg. C (ohms) NOspace heaters YesNumber N.A.Location Winding overhangPower requirement (watt) N.A.Paint shade 631 as per IS:5 weight of Motor stator 47.40Motor rotor 31.60Total weight (kg) 79.00
RECOVERED WATER PUMP Pump Specification:- Model 1.5/1AHQuantity 4Capacity M3/hr 25Head M 40.5Sealing ExpellerPerformance Curve WPA151B02A/1Pump Speed RPM 3185Effeciency 49%Mechanical Seal
MotorGENERAL Manufacturer CROMPTON GREAVES LTD.Equipment driven by motor As Per CustomerMotor type 3PHASE, AC SQUIRREL CAGE INDUCTION MOTORQuantity 4 DESIGN & PERFORMANCE DATA Frame size ND160MType of duty S1Type of enclosure & method of cooling TEFC Safe Area IC 411 Degree of protection IP55Applicable standard to which motor IS:1231,IS:12075,IS:12065,IS:325,generally confirms Type of mounting B3Direction of rotation viewed from DE Clockwise from DEStandard continuous rating at 40 deg.C ambient temp. as per Indian Std. Kw 10.11Derated rating for specified normal condition i.e. 50 deg. C ambient ( Kw) 9.30Rated voltage (volts) 415 Permissible variation of voltage (volts) +-10%Frequency (Hz) 50+/-5%Combined voltage & frequency 10% ( Absolute) Minimum permissible starting voltage(v) 80%Rated speed at rated voltage & frequency 1460At rated voltage and frequency Full load current ( A ) 17No load current ( approx) ( A ) 7/ 9 Power factor at 100% load 0.84No load 0.1 to 0.2Starting 0.4 to 0.5
Efficieny (%)at rated voltage & frequency 100% load 88.575% load 88.550% load 86.5Starting current % FLC at 100% voltage 50085% voltage 42580% voltage 400 Starting time with minimum permissible voltage without driven equipment coupled 1.6 secondwith driven equipment coupled 2 second Safe stall time with 110% of rated voltage From hot condition in sec. 8.26446281From cold condition in sec. 16.52892562 Torques - % FLT Starting torque at min. permissible V 112starting torq at rated V. 175Pull up torque at rated voltage 122.5Pull out torque 225Min. accelerating torque available 10%Rated torque - kg-m 6.20 Stator winding resistance per phase 1.242/ 1.304(ohm/milli ohm at 20 ° C.) ( Indicative ) GD square value of motor - kg-m sq. 0.28No. of permissible successive starts when motor is in hot condition 2 Locked rotor KVA input 73Locked rotor KVA / KW 7.88 Bearings Type Antifriction deep groove ball/ rollerManufacturer SKF/FAG/NTN/EQUIVALENTSelf lubricated or forced lubricated Self lubricatedRecommended lubricants Greased for lifeGuaranteed life in hours > 40,000 hoursWhether dial type thermometer provided NOOil pressure guage/switch N.A.range Contact Nos. and ratings Accuracy Vibration As per IS:12075Velocity mm/s Displacement microns
Noise level db(A) at 1 m at no load As Per IS:12065 CONSTRUCTIONAL FEATURES Stator winding insulation Class & type F (Temp. rise limited to class ‘B’)Tropicalised (yes/no) NOTemperature rise over specificed max. i. cold water temp. of 38 deg. C N.A.ii. Ambient air 50 deg. C. 70Method of temperature measurement by resistanceStator winding connection DeltaNumber of terminals braught out 6Type of terminal box for Stator leads cast iron non phase seggregatedspace heater cast iron on top of main t.b.Temperature detectors N.A.instrument switch etc. N.A. For main terminal box Location RHS FROM DEEntry of cables SideRecommended cable size 1 * 3C,35-MM²(to be matched with cable size envisaged by owner) Fault level (MVA) 50KA rms for 0.25 seconds Temperature detector for stator winding NOType NONos. provided Location NOmake NOresistance value at 0 deg. C (ohms) NOspace heaters YesNumber N.A.Location Winding overhangPower requirement (watt) N.A.Paint shade 631 as per IS:5 weight of Motor stator 66Motor rotor 44Total weight (kg) 110
PROCESS WATER PUMP- motor GENERAL
Manufacturer CROMPTON GREAVES LTD.
Equipment driven by motorAs Per Customer
Motor type3PHASE, AC SQUIRREL CAGE INDUCTION MOTOR
Quantity4
DESIGN & PERFORMANCE DATA
Frame sizeND160M
Type of dutyS1
Type of enclosure & method of coolingTEFC Safe Area IC 411
Degree of protectionIP55
Applicable standard to which motorIS:1231,IS:12075,IS:12065,IS:325,
generally confirms
Type of mountingB3
Direction of rotation viewed from DEClockwise from DE
Standard continuous rating at 40 deg.C
ambient temp. as per Indian Std. Kw16.30
Derated rating for specified normal
condition i.e. 50 deg. C ambient ( Kw)15.00
Rated voltage (volts)415.00
Permissible variation of
voltage (volts)+-10%
Frequency (Hz)50+/-5%
Combined voltage & frequency10% ( Absolute)
Minimum permissible starting voltage(v)80%
Rated speed at rated voltage & frequency2920.00
At rated voltage and frequency
Full load current ( A ) 26.00
No load current ( approx) ( A ) 8.0/ 12.0
Power factor at
100% load0.88
No load0.1 to 0.2
Starting0.4 to 0.5
Efficieny (%)at rated voltage & frequency
100% load89.50
75% load89.50
50% load87.50
Starting current % FLC at
100% voltage 650.00
85% voltage552.50
80% voltage520.00
Starting time with minimum permissible
voltage
without driven equipment coupled1.6 second
with driven equipment coupled2 second
Safe stall time with 110% of rated voltage
From hot condition in sec.8.26
From cold condition in sec.16.53
Torques - % FLT
Starting torque at min. permissible V160.00
starting torq at rated V.250.00
Pull up torque at rated voltage175.00
Pull out torque300.00
Min. accelerating torque available0.10
Rated torque - kg-m5.00
Stator winding resistance per phase 0.468/ 0.491
(ohm/milli ohm at 20 ° C.) ( Indicative )
GD square value of motor - kg-m sq.0.17
No. of permissible successive starts
when motor is in hot condition2.00
Locked rotor KVA input145.78
Locked rotor KVA / KW9.72
Bearings
TypeAntifriction deep groove ball/ roller
ManufacturerSKF/FAG/NTN/EQUIVALENT
Self lubricated or forced lubricatedSelf lubricated
Recommended lubricantsGreased for life
Guaranteed life in hours> 40,000 hours
Whether dial type thermometer providedNO
Oil pressure guage/switchN.A.
range
Contact Nos. and ratings
Accuracy
VibrationAs per IS:12075
Velocity mm/s
Displacement microns
Noise level db(A) at 1 m at no loadAs Per IS:12065
CONSTRUCTIONAL FEATURES
Stator winding insulation
Class & typeF (Temp. rise limited to class ‘B’)
Tropicalised (yes/no)NO
Temperature rise over specificed max.
i. cold water temp. of 38 deg. CN.A.
ii. Ambient air 50 deg. C.70.00
Method of temperature measurementby resistance
Stator winding connectionDelta
Number of terminals braught out6.00
Type of terminal box for
Stator leadscast iron non phase seggregated
space heatercast iron on top of main t.b.
Temperature detectorsN.A.
instrument switch etc.N.A.
For main terminal box
LocationRHS FROM DE
Entry of cablesSide
Recommended cable size1 * 3C,35-MM²
(to be matched with cable size
envisaged by owner)
Fault level (MVA)50KA rms for 0.25 seconds
Temperature detector for stator winding NO
Type NO
Nos. provided
Location NO
make NO
resistance value at 0 deg. C (ohms) NO
space heatersYes
NumberN.A.
LocationWinding overhang
Power requirement (watt)N.A.
Paint shade631 as per IS:5
weight of
Motor stator66.00
Motor rotor44.00
Total weight (kg)110.00
BLEED PUMP Pump Specifications:- Model 3/2CAHQuantity 4Capacity M3/hr 36Head M 46Sealing Mechanical SealPerformance Curve WPA32A01A/2Pump Speed RPM 2300Effeciency 51%Mechanical Seal Flow Serve
MotorGENERAL Manufacturer CROMPTON GREAVES LTD.Equipment driven by motor As Per CustomerMotor type 3PHASE, AC SQUIRREL CAGE INDUCTION MOTORQuantity 4.00 DESIGN & PERFORMANCE DATA Frame size ND180MType of duty S1Type of enclosure & method of cooling TEFC Safe Area IC 411 Degree of protection IP55Applicable standard to which motor IS:1231,IS:12075,IS:12065,IS:325,generally confirms Type of mounting B3Direction of rotation viewed from DE Clockwise from DEStandard continuous rating at 40 deg.C ambient temp. as per Indian Std. Kw 20.11Derated rating for specified normal condition i.e. 50 deg. C ambient ( Kw) 18.50Rated voltage (volts) 415.00 Permissible variation of voltage (volts) +-10%Frequency (Hz) 50+/-5%Combined voltage & frequency 10% ( Absolute) Minimum permissible starting voltage(v) 80%Rated speed at rated voltage & frequency 1475.00At rated voltage and frequency Full load current ( A ) 34.00No load current ( approx) ( A ) 11.5/13.5 Power factor at 100% load 0.83No load 0.1 to 0.2Starting 0.4 to 0.5
Efficieny (%)at rated voltage & frequency 100% load 91.0075% load 91.0050% load 89.00Starting current % FLC at 100% voltage 500.0085% voltage 425.0080% voltage 400.00 Starting time with minimum permissible voltage without driven equipment coupled 1.6 secondwith driven equipment coupled 2 second Safe stall time with 110% of rated voltage From hot condition in sec. 8.26From cold condition in sec. 16.53 Torques - % FLT Starting torque at min. permissible V 128.00starting torq at rated V. 200.00Pull up torque at rated voltage 140.00Pull out torque 250.00Min. accelerating torque available 0.10Rated torque - kg-m 12.22 Stator winding resistance per phase 0.461/ 0.484(ohm/milli ohm at 20 ° C.) ( Indicative ) GD square value of motor - kg-m sq. 0.71No. of permissible successive starts when motor is in hot condition 2.00 Locked rotor KVA input 146.64Locked rotor KVA / KW 7.93 Bearings Type Antifriction deep groove ball/ rollerManufacturer SKF/FAG/NTN/EQUIVALENTSelf lubricated or forced lubricated Self lubricatedRecommended lubricants Greased for lifeGuaranteed life in hours > 40,000 hoursWhether dial type thermometer provided NOOil pressure guage/switch N.A.range Contact Nos. and ratings Accuracy Vibration As per IS:12075Velocity mm/s Displacement microns
Noise level db(A) at 1 m at no load As Per IS:12065 CONSTRUCTIONAL FEATURES Stator winding insulation Class & type F (Temp. rise limited to class ‘B’)Tropicalised (yes/no) NOTemperature rise over specificed max. i. cold water temp. of 38 deg. C N.A.ii. Ambient air 50 deg. C. 70.00Method of temperature measurement by resistanceStator winding connection DeltaNumber of terminals braught out 6.00Type of terminal box for Stator leads cast iron non phase seggregatedspace heater cast iron on top of main t.b.Temperature detectors N.A.instrument switch etc. N.A. For main terminal box Location RHS FROM DEEntry of cables SideRecommended cable size 1 * 3C,50-MM²(to be matched with cable size envisaged by owner) Fault level (MVA) 50KA rms for 0.25 seconds Temperature detector for stator winding NOType NONos. provided Location NOmake NOresistance value at 0 deg. C (ohms) NOspace heaters YesNumber N.A.Location Winding overhangPower requirement (watt) N.A.Paint shade 631 as per IS:5 weight of Motor stator 97.20Motor rotor 64.80Total weight (kg) 162.00
HAMMER MILL Crusher Specifications: Type of Crusher Hammer Mill
Rotor Diameter 800 mm
Width 600 mm
Machine RPM 1008 rpm
Rotor Peripheral Speed 42.22 Mts/Sec
Maximum Feed Size 60 to 65 mm(90% passing)
Product(mm) -20
Capacity 20 TPH at 10mm gap setting
Gap Setting 10 mm
Motor
GENERAL
Manufacturer CROMPTON GREAVES LTD.
Equipment driven by motorAs Per Customer
Motor type3PHASE, AC SQUIRREL CAGE INDUCTION MOTOR
Quantity1.00
DESIGN & PERFORMANCE DATA
Frame sizeND200L
Type of dutyS1
Type of enclosure & method of coolingTEFC Safe Area IC 411
Degree of protectionIP55
Applicable standard to which motorIS:1231,IS:12075,IS:12065,IS:325,
generally confirms
Type of mountingB3
Direction of rotation viewed from DEBidirectional
Standard continuous rating at 40 deg.C
ambient temp. as per Indian Std. Kw32.61
Derated rating for specified normal
condition i.e. 50 deg. C ambient ( Kw)30.00
Rated voltage (volts)415.00
Permissible variation of
voltage (volts)+-10%
Frequency (Hz)50+/5%
Combined voltage & frequency10% ( Absolute)
Minimum permissible starting voltage(v)80%
Rated speed at rated voltage & frequency1475.00
At rated voltage and frequency
Full load current ( A ) 52.00
No load current ( approx) ( A ) 15.0/ 19.0
Power factor at
100% load0.87
No load0.1 to 0.2
Starting0.4 to 0.5
Efficieny (%)at rated voltage & frequency
100% load92.00
75% load92.00
50% load90.50
Starting current % FLC at
100% voltage 600.00
85% voltage510.00
80% voltage480.00
Starting time with minimum permissible
voltage
without driven equipment coupled1.6 second
with driven equipment coupled2 second
Safe stall time with 110% of rated voltage
From hot condition in sec.9.92
From cold condition in sec.19.83
Torques - % FLT
Starting torque at min. permissible V144.00
starting torq at rated V.225.00
Pull up torque at rated voltage157.50
Pull out torque275.00
Min. accelerating torque available0.10
Rated torque - kg-m19.81
Stator winding resistance per phase 0.232/ 0.244
(ohm/milli ohm at 20 ° C.) ( Indicative )
GD square value of motor - kg-m sq.1.62
No. of permissible successive starts
when motor is in hot condition2.00
Locked rotor KVA input269.13
Locked rotor KVA / KW8.97
Bearings
TypeAntifriction deep groove ball/ roller
ManufacturerSKF/FAG/NTN/EQUIVALENT
Self lubricated or forced lubricatedSelf lubricated
Recommended lubricantsGreased for life
Guaranteed life in hours> 40,000 hours
Whether dial type thermometer providedNO
Oil pressure guage/switchN.A.
range
Contact Nos. and ratings
Accuracy
VibrationAs per IS:12075
Velocity mm/s
Displacement microns
Noise level db(A) at 1 m at no loadAs Per IS:12065
CONSTRUCTIONAL FEATURES
Stator winding insulation
Class & typeF (Temp. rise limited to class ‘B’)
Tropicalised (yes/no)NO
Temperature rise over specificed max.
i. cold water temp. of 38 deg. CN.A.
ii. Ambient air 50 deg. C.70.00
Method of temperature measurementby resistance
Stator winding connectionDelta
Number of terminals braught out6.00
Type of terminal box for
Stator leadscast iron non phase seggregated
space heatercast iron on top of main t.b.
Temperature detectorsN.A.
instrument switch etc.N.A.
For main terminal box
LocationRHS FROM DE
Entry of cablesSide
Recommended cable size2 * 3C,95-MM²
(to be matched with cable size
envisaged by owner)
Fault level (MVA)50KA rms for 0.25 seconds
Temperature detector for stator winding NO
Type NO
Nos. provided
Location NO
make NO
resistance value at 0 deg. C (ohms) NO
space heatersYes
NumberSPACE HEATER 60WX1 (200/225)
LocationWinding overhang
Power requirement (watt)SPACE HEATER 60WX1 (200/225)
Paint shade631 as per IS:5
weight of
Motor stator151.20
Motor rotor100.80
Total weight (kg)252.00
OXIDATION BLOWERMOTORGENERAL Manufacturer CROMPTON GREAVES LTD.Equipment driven by motor As Per CustomerMotor type 3PHASE, AC SQUIRREL CAGE INDUCTION MOTORQuantity 4.00 DESIGN & PERFORMANCE DATA Frame size ND315LType of duty S1Type of enclosure & method of cooling TEFC Safe Area IC 411 Degree of protection IP55Applicable standard to which motor IS:1231,IS:12075,IS:12065,IS:325,generally confirms Type of mounting B3Direction of rotation viewed from DE Clockwise from DEStandard continuous rating at 40 deg.C ambient temp. as per Indian Std. Kw 143.48Derated rating for specified normal condition i.e. 50 deg. C ambient ( Kw) 132.00Rated voltage (volts) 415.00 Permissible variation of voltage (volts) +-10%Frequency (Hz) 50+/-5%Combined voltage & frequency 10% ( Absolute) Minimum permissible starting voltage(v) 80%Rated speed at rated voltage & frequency 990.00At rated voltage and frequency Full load current ( A ) 226.00No load current ( approx) ( A ) 68/75 Power factor at 100% load 0.86No load 0.1 to 0.2Starting 0.4 to 0.5 Efficieny (%)at rated voltage & frequency 100% load 94.5075% load 94.5050% load 93.00Starting current % FLC at 100% voltage 500.0085% voltage 425.0080% voltage 400.00 Starting time with minimum permissible voltage
without driven equipment coupled 1.6 secondwith driven equipment coupled 2 second Safe stall time with 110% of rated voltage From hot condition in sec. 12.40From cold condition in sec. 24.79 Torques - % FLT Starting torque at min. permissible V 128.00starting torq at rated V. 200.00Pull up torque at rated voltage 140.00Pull out torque 250.00Min. accelerating torque available 0.10Rated torque - kg-m 129.87 Stator winding resistance per phase 29.000/30.450(ohm/milli ohm at 20 ° C.) ( Indicative ) GD square value of motor - kg-m sq. 25.26No. of permissible successive starts when motor is in hot condition 2.00 Locked rotor KVA input 974.72Locked rotor KVA / KW 7.38 Bearings Type Antifriction deep groove ball/ rollerManufacturer SKF/FAG/NTN/EQUIVALENTSelf lubricated or forced lubricated Self lubricatedRecommended lubricants Lithium base grease grade IIGuaranteed life in hours > 40,000 hoursWhether dial type thermometer provided NOOil pressure guage/switch N.A.range Contact Nos. and ratings Accuracy Vibration As per IS:12075Velocity mm/s Displacement microns Noise level db(A) at 1 m at no load As Per IS:12065 CONSTRUCTIONAL FEATURES Stator winding insulation Class & type F (Temp. rise limited to class ‘B’)Tropicalised (yes/no) NOTemperature rise over specificed max. i. cold water temp. of 38 deg. C N.A.ii. Ambient air 50 deg. C. 70.00Method of temperature measurement by resistanceStator winding connection Delta
Number of terminals braught out 6.00Type of terminal box for Stator leads cast iron non phase seggregatedspace heater cast iron on top of main t.b.Temperature detectors N.A.instrument switch etc. N.A. For main terminal box Location RHS FROM DEEntry of cables SideRecommended cable size 1 * 3C,300-MM²(to be matched with cable size envisaged by owner) Fault level (MVA) 50KA rms for 0.25 seconds Temperature detector for stator winding NOType NONos. provided Location NOmake NOresistance value at 0 deg. C (ohms) NOspace heaters YesNumber SPACE HEATER 60WX2 (CE280/315)Location Winding overhangPower requirement (watt) SPACE HEATER 60WX2 (CE280/315)Paint shade 631 as per IS:5 weight of Motor stator 696.00Motor rotor 464.00Total weight (kg) 1160.00
BOOSTER FAN1. GENERAL i) Manufacturer BHEL-BHOPAL , INDIAii) Equipment driven by Motor BOOSTER FANiii) Motor Type SCIMiv) Quantity 2 2. DESIGN & PERFORMANCE DATA i) Frame Size 1LA7803-6ii) Type of duty S1iii) Type of Enclosure & Method of cooling TETV & IC-511iv) Applicable Standard to which motor IS:325generally conforms v) Type of Mounting HORIZONTAL (B3)vi) Direction of Rotation as viewed from DE END UNIDIRECTIONAL (ANTI CLOCKWISE)vii) Standard continuous rating at 40 deg.C. 1230 KWambient temperature (KW) viii) De-rated rating for specified normal condition 1150 KWi.e. 50 deg.C ambient temperature (KW) ix) Rated Voltage (volts) 11000 Vx) Permissible variation of a) Voltage (Volts) +/- 6% b) Frequency (Hz) + 3% , - 5%
c) Combined Voltage & Frequency + 10% ABSOLUTExi) Minimum permissible starting voltage (Volts) 8800 Vxii) Rated speed at rated Voltage & Frequency 994xiii) At rated Voltage & Frequency a) Full Load Current 75 AMP b) No Load Current 25 AMPxiv) Power factor at a) 100% Load 0.84 b) No Load 0.05 c) Starting 0.13xv) Efficieny at rated Voltage & Frequency a) 100% Load 95.5 b) 75% Load 95.2 c) 50% Load 94.3xv) Starting Current (Amps) at a) 100% Voltage 450 AMP b) 85% Voltage 380 AMP c) 80% Voltage 360 AMPd) Min. permissible Voltage 85 % OF RATED VOLTAGE *
*Min Starting voltage requirement as 85% of rated voltage vide Clause
6.03.00 sub section IIIB-10 , motor section , Technical specification
xvii) Starting time with minimum permissible voltage ( 85%) a) Without driven equipment coupled 2 SECONDS b) With driven equipment coupled 17 SECONDS
xviii) safe stall time with 100% and 110% of rated voltage a) From hot condition 25 SEC (FOR 100%) , 20 SEC ( F0R 110%) b) From cold condition 35 SEC (FOR 100%) , 28 SEC ( F0R 110%)xix) Torques: a) Starting torque at min. permissible voltage(kg-mtr) 530 b) Pull up torque at rated voltage(kg-mtr) 840 c) Pull out torque(kg-mtr) 2800 d) Min accelerating torque(kg.m) available MIN 10% OF RATED TORQUE ( 113 kg-mtr) e) Rated torque (kg.m.) 1127xx) Stator winding resistance per phase (ohms at 20 deg.C.) 0.513xxi) GD2 value of motor 376 KG M2xxii) No. of permissible successive starts when motor is in 2hot condition xxiii) a) Locked rotor KVA input 6430 b) Locked rotor KVA/KW 5.6xxiv) Bearings a) Type ANTIFRICTION TYPE b) Manufacturer REPUTED SUPPLIERS (SKF / NSK / FAG ) c) Self Lubricated or Forced Lubricated SELF LUBRICATED d) Recommended Lubricants GREASE IOC-SERVOGEM-3/ EQUIVALENT e) Guranteed Life in Hours 40,000 HOURS f) Whether Dial Type thermometer provided PROVIDED 2 NOS ( EACH AT DE AND NDE SIDE) g) Oil pressure Gauge/switch NA i) range ii) Contact Nos. & ratings iii) Accuracy xxv) Vibration a) Velocity (mm/s) AS PER IS:12075 b) Displacement (microns) AS PER IS:12075xxvi) Noise Level (dB) AS PER IS:12065 3. CONSTRUCTIONAL FEATURES i) Stator winding insulation (AC)/Armature winding insulation in case of AC a) Class & Type CLASS F & VPI b) Tropicalised (Yes/No) YES c) Temperature rise over specified max. i) Cold water temperature of 38 deg.C NA ii) Ambient air 50 deg.C 70 d) Method of temperature measurement BY RESISTANCE METHOD e) Stator winding connection STAR f) Number of terminals brought out 6ii) Type of terminal box for a) Stator leads ELASTIMOLD TYPE b) Space heater FABRICATED TYPE c) Temperature detectors FABRICATED TYPE d) Instrument switch etc. NAiii) For main terminal box a) Location RHS AS VIEWED FROM DE
b) Entry of cables BOTTOM c) Recommended cable size(To be matched with CABLE SIZES SHALL BE FURNISHED BY CUSTOMER cable size envisaged by owner)
d) Fault levelSHORT TIME CURRENT RATING OF 25KA FOR 0.17 SEC AS PER IEEE:386.
iv) For bearing a) Type ANTIFRICTION TYPE b) Manufacturer REPUTED SUPPLIERS c) Recommended lubricant GREASE IOC-SERVOGEM-3/ EQUIVALENT d) Oil quantity NA e) Max. cold oil temp. to bearing NA f) Guranteed life in Hrs. 40,000 HOURS g) Lubrication type GREASE h) Whether dial type thermometer provided PROVIDED 2 NOS ( EACH AT DE AND NDE SIDE) i) Oil pressure gauge/switch NAv) Type of cooler (CACA/CACW) / Number NAvi) Cooling water requirements a) Quantity required NA b) Maximum permissible inlet water temp. in deg.C NA c) Pressure of water at inlet to coolers NA d) Outlet temperature of water at full load NA e) Cold air temp. at outlet NAvii) Paint shade 631 OF IS:5viii) Max. permissible temperature of rotor (deg.C) 350ix) Temp. rise of rotor during 1st start (deg.C) 181x) Temp. rise of rotor during 2nd start (deg.C) 242xi) Surge withstand voltage (stator winding) a) 0.3/3 micro sec surge (KVp) AS PER IS:60034-15 b) 1.2/3 micro sec surge (KVp) AS PER IS:60034-15xii) Weight of a) Motor stator (Kg) 6950 (APPROX) b) Motor rotor (Kg) 2200 (APPROX) c) Total weight (Kg) 9150 (APPROX)4. LIST OF ACCESSORIES a) RTDs for winding (Type/Nos/Leads/Location/make Pt-100/ 12 NOS / 3 WIRE / SIMPLEX/Res at 0 deg.C) b) RTDs for bearing (Type/Nos/Leads/Location/make Pt-100/ 2 NOS / 3 WIRE / DUPLEX/Res at 0 deg.C) c) RTDs for Hot Air (Type/No/Leads) NAd) RTDs for Cold Air (Type/No/Leads) NAe) Space Heaters i) Nos. 4 NOS ii) Power (Watts) 1000 W iii) Supply Voltage 240V , 50 HZ , 1 PHASEf) Stator Terminal Box i) Type ELASTIMOLD TYPE
ii) Fault Level SHORT TIME CURRENT RATING OF 25KA FOR 0.17 SEC AS PER IEEE:386.
iii) Fault Level duration (secs) 0.17 SECg) Neutral TB
i) Type PSTB TYPEh) Current Transformer i) Nos. NA ii) Ratio NA iii) Accuracy Class NA iv) Knee Point Voltage - Vk (Volts) NA v) Exciting Current NA vi) Max. Secondary Resistance NAj) Dial Type Thermometer (Type/Make/Accuracy /Connection type & size) i) For Bearings (Nos.) 2 ii) For Air Temp. (Nos.) a) Hot Air NA b) Cold Air NA iii) Contact rating 0.5 / 5 A AT 220 / 240V DC / AC iv) Range 0 - 120 DEG C v) Supply Voltage 240V , 50 HZ , 1 PHASEk) Rotor Terminal Box NAl) TBs for RTDs, BTDs & Space Heater (Yes/No) YESm) Sole Plate (Yes/No) NOn) Fondation & Anchoring bolts (Yes/No) AS PER OGA DRG:34020044329o) Base Frame (Yes/No) NOp) Speed Switch (Yes/No) NO i) No. of contacts & contact ratings of speed switch NAq) Insulation of bearing (Yes/No) YESr) Forced oil lubrication (Yes/No) NOs) Oil Level Indicator (Yes/No) NOt) Noise Reducer (Yes/No) NOu) Flow switch for CACW motor (Quantity) i) No. of contacts & contact ratings NAv) Water Leakage Detector i) No. of contacts & contact ratings NAw) Grounding pads i) No. & size on motor body 2 ii) Nos. on terminal box 2x) Vibration pads i) No. & size 2 , SIZE 80X80X80 MM3 ii) Location EACH AT DE AND NDE ENDSHIELDy) Any other fitments NA
RC PUMP MOTOR1. GENERAL i) Manufacturer Crompton Greaves Ltd. / Indiaii) Equipment driven by Motor RC PUMPiii) Motor Type SQUIRREL CAGE ROTOR INDUCTION MOTORiv) Quantity 82. DESIGN & PERFORMANCE DATA i) Frame Size TPC450ii) Type of duty S1 (CONTINUOUS)iii) Type of Enclosure & Method of cooling CACA / IC6 A1A1iv) Applicable Standard to which motor IS:325 & OTHERgenerally conforms v) Type of Mounting B3vi) Direction of Rotation as viewed from DE END BI-DOR CLOCKWISEvii) Standard continuous rating at 40 deg.C. ambient temperature (KW) 321viii) De-rated rating for specified normal condition
i.e. 50 deg.C ambient temperature (KW) 300ix) Rated Voltage (volts) 11000x) Permissible variation of a) Voltage (Volts) ± 10%b) Frequency (Hz) ± 5%c) Combined Voltage & Frequency ±10%xi) Minimum permissible starting voltage (Volts) 80%xii) Rated speed (RPM)at rated Voltage & Frequency
989
xiii) At rated Voltage & Frequency a) Full Load Current 21b) No Load Current (INDICATIVE) 10xiv) Power factor at a) 100% Load 0.79b) No Load(Indicative) 0.062c) Starting(Indicative) 0.113xv) Efficieny at rated Voltage & Frequency a) 100% Load 93b) 75% Load 92c) 50% Load 90xv) Starting Current (Amps) at a) 100% Voltage 126b) 85% Voltage 107c) 80% Voltage 101d) Min. permissible Voltage 80% of RVxvii) Starting time with minimum permissible voltage
a) Without driven equipment coupled < than 3 Secondsb) With driven equipment coupled(SEC) 3xviii) safe stall time with 100% and 110% of rated voltage a) From hot condition 20 / 17 Seconds
b) From cold condition 30 / 25 Secondsxix) Torques: a) Starting torque at min. permissible voltage(80%)(kg-mtr)
212
b) Pull up torque at rated voltage 266c) Pull out torque at rated voltage 693d) Min accelerating torque(kg.m) available 122e) Rated torque (kg.m.) 295 xx) Stator winding resistance per phase (ohms at 20 deg.C.)
2.68
xxi) GD2 value of motor 105xxii) No. of permissible successive starts when motor is in
2
hot condition xxiii) a) Locked rotor MVA input 2.4b) Locked rotor KVA/KW 8xxiv) Bearings a) Type Ball and Roller Bearingsb) Manufacturer SKFc) Self Lubricated or Forced Lubricated Self Lubricatedd) Recommended Lubricants Servogem - 2 or equivalente) Guranteed Life in Hours Min. 40000 working hoursf) Whether Dial Type thermometer provided Yesg) Oil pressure Gauge/switch i) range NAii) Contact Nos. & ratings NAiii) Accuracy NAxxv) Vibration a) Velocity (mm/s) 2.8b) Displacement (microns) 75xxvi) Noise Level (dB) As per IS 120653. CONSTRUCTIONAL FEATURES i) Stator winding insulation (AC)/Armature winding insulation
in case of AC a) Class & Type F / VPI Resin Poorb) Tropicalised (Yes/No) Yesc) Temperature rise over specified max. i) Cold water temperature of 38 deg.C NAii) Ambient air 50 deg.C 70d) Method of temperature measurement By Res. Methode) Stator winding connection STARf) Number of terminals brought out Three + Threeii) Type of terminal box for a) Stator leads PSTBb) Space heater FABRICATEDc) Temperature detectors FABRICATEDd) Instrument switch etc. NAiii) For main terminal box
a) Location RHS FORM DEb) Entry of cables FROM BOTTOMc) Recommended cable size(To be matched with 1R X3C X150 SQ.MMcable size envisaged by owner) d) Fault level (MVA) 750MVAiv) For bearing a) Type Ball and Roller Bearingsb) Manufacturer SKFc) Recommended lubricant Servogem - 2 or equivalentd) Oil quantity NAe) Max. cold oil temp. to bearing NAf) Guranteed life in Hrs. Min. 40000 working hoursg) Lubrication type Self Lubricatedh) Whether dial type thermometer provided Yesi) Oil pressure gauge/switch NAv) Type of cooler (CACA/CACW) / Number CACAvi) Cooling water requirements a) Quantity required NAb) Maximum permissible inlet water temp. in deg.C
NA
c) Pressure of water at inlet to coolers NAd) Outlet temperature of water at full load NAe) Cold air temp. at outlet NA vii) Paint shade 631 of IS 5viii) Max. permissible temperature of rotor (deg.C)
450
ix) Temp. rise of rotor during 1st start (deg.C) 137x) Temp. rise of rotor during 2nd start (deg.C) 155xi) Surge withstand voltage (stator winding) a) 0.3/3 micro sec surge (KVp) 32b) 1.2/3 micro sec surge (KVp) 49xii) Weight of a) Motor stator (Kg) 2850b) Motor rotor (Kg) 1550c) Total weight (Kg) 44004. LIST OF ACCESSORIES a) RTDs for winding (Type/Nos/Leads/Location/make
PT-100 / 06/ Between Coil Side/oorja
/Res at 0 deg.C) b) BTDs for bearing (Type/Nos/Leads/Location/make
PT-100 / 02 / oorja ,techno
/Res at 0 deg.C) c) RTDs for Hot Air (Type/No/Leads) NAd) RTDs for Cold Air (Type/No/Leads) NAe) Space Heaters i) Nos. 1ii) Power (Watts) 250iii) Supply Voltage 240f) Stator Terminal Box
i) Type PSTBii) Fault Level (MVA) 750iii) Fault Level duration (secs) 0.25g) Neutral TB i) Type PSTB FOR STARh) Current Transformer NAi) Nos. NAii) Ratio NAiii) Accuracy Class NAiv) Knee Point Voltage - Vk (Volts) NAv) Exciting Current NAvi) Max. Secondary Resistance NAj) Dial Type Thermometer (Type/Make/Accuracy MERCURY IN STEEL/+/-1.1FSD/REF/Connection type & size) DWG 417328i) For Bearings (Nos.) 2ii) For Air Temp. (Nos.) a) Hot Air 1b) Cold Air 1iii) Contact rating 5 AMPS / 240 Viv) Range 0 0C TO 120 0Cv) Supply Voltage NAk) Rotor Terminal Box NAl) TBs for RTDs, BTDs & Space Heater (Yes/No) Yesm) Sole Plate (Yes/No) NAn) Fondation & Anchoring bolts (Yes/No) No.o) Base Frame (Yes/No) No. p) Speed Switch (Yes/No) NAi) No. of contacts & contact ratings of speed switch
NA
q) Insulation of bearing (Yes/No) NO,NDE SIED ENDSHIEL TO BE INSULATEDr) Forced oil lubrication (Yes/No) No.s) Oil Level Indicator (Yes/No) No.t) Noise Reducer (Yes/No) No.u) Flow switch for CACW motor (Quantity) NAi) No. of contacts & contact ratings NAv) Water Leakage Detector i) No. of contacts & contact ratings NAw) Grounding pads i) No. & size on motor body 2ii) Nos. on terminal box 2x) Vibration pads i) No. & size 2+2ii) Location AT DE & NDE SIDEy) Any other fitments No.
Wet Ball MillDescription
Diameter of the Shell 2060mmActive Length of Shell 5400mmActive Cubage of Shell 18m3The Number of Rotation 21.8 r/minMotor Style YTM500-8Motor Power 280 KwMotor Voltage 11000VMotor Rev 750 r/minSpeed Reducer Style ZDR60Speed Reducer Center to center Spacing 600 mmSpeed Reducer reduction Ratio 4.5Max Weight of Looding Balls 23TGranularity for the feed ≤20 mmGranularity for the Discharge 44µmOutput 6.3 T/HTotal Weight(Exluding Motor) 48 TMOTOR1. GENERAL
i) Manufacturer Changsha Motor Companyii) Equipment driven by Motor ball milliii) Motor Type YTM500-8iv) Quantity 2
2. DESIGN & PERFORMANCE DATA i) Frame Size 2730×1540×1720(mm)ii) Type of duty s1iii) Type of Enclosure & Method of cooling IP54 , IC611iv) Applicable Standard to which motor generally conforms yesv) Type of Mounting IMB3vi) Direction of Rotation as viewed from DE END direction of rotation as per wet ball millvii) Standard continuous rating at 40 deg.C. ambient temperature
(KW)280KW
viii) De-rated rating for specified normal condition i.e. 50 deg.C ambient temperature (KW)
280KW
ix) Rated Voltage (volts) 11KVx) Permissible variation of
a) Voltage (Volts) ±5%b) Frequency (Hz) +3,-5%c) Combined Voltage & Frequency ±5%
xi) Minimum permissible starting voltage (Volts) 85%xii) Rated speed at rated Voltage & Frequency 744r/mmxiii) At rated Voltage & Frequency
a) Full Load Current 21.5Ab) No Load Current 11.2A
xiv) Power factor at a) 100% Load 100% 0.74b) No Load 0.69c) Starting 0.58
xv) Efficieny at rated Voltage & Frequency a) 100% Load100% 92.82%
b) 75% Load 75% 81.9Ac) 50% Load 50% 77.0A
xv) Starting Current (Amps) at a) 100% Voltage 96.3Ab) 85% Voltage -c) 80% Voltage -d) Min. permissible Voltage 85%
xvii) Starting time with minimum permissible voltage a) Without driven equipment coupled 15s~25sb) With driven equipment coupled 45s
xviii) safe stall time with 100% and 110% of rated voltage a) From hot condition 15s/12sb) From cold condition 71s/59s
xix) Torques a) Starting torque at min. permissible voltage(kg-mtr) 458kg.mb) Pull up torque at rated voltage Pull up torque dose not exist for
asynchronous motorc) Pull out torque 2.73d) Min accelerating torque(kg.m) available Yese) Rated torque (kg.m.) 369kg.m
xx) Stator winding resistance per phase (ohms at 20 deg.C. xxi) GD2 value of motor 117.2kg.m2xxii) No. of permissible successive starts when motor is in hot condition
2 NO.s
xxiii) a) Locked rotor KVA input -b) Locked rotor KVA/KW -
xxiv) Bearings a) Type Nu228 , 6328b) Manufacturer specified by customerc) Self Lubricated or Forced Lubricated lubricated by itselfd) Recommended Lubricants ZL-3 lithium lubricating greasee) Guranteed Life in Hours 30000f) Whether Dial Type thermometer provided Yes. Indicate: The temperature for
alarm is 85℃ The temperature for shutdown is 90℃.
g) Oil pressure Gauge/switch NOi) range -ii) Contact Nos. & ratings -iii) Accuracy -
xxv) Vibration -a) Velocity (mm/s) 2.8mm/sb) Displacement (microns) -
xxvi) Noise Level (dB) by national standard3. CONSTRUCTIONAL FEATURES i) Stator winding insulation (AC)/Armature winding insulation in case of AC
a) Class & Type F Levelb) Tropicalised (Yes/No) Yesc) Temperature rise over specified max.
i) Cold water temperature of 38 deg.C -ii) Ambient air 50 deg.C 70 deg C(max.)
d) Method of temperature measurement Resistance Valuee) Stator winding connection Yf) Number of terminals brought out 3
ii) Type of terminal box for Terminal Box shall be Phase separated or Phase segregated Terminal Box.
a) Stator leads glass reinforced plasticsb) Space heater steel plate; indicate: 230VACc) Temperature detectors steel plated) Instrument switch etc. No
iii) For main terminal box a) Location Specified by customerb) Entry of cables the underside of junction box;Terminal
Box shall be suitable for 3C x 150 Sq mm Armoured cable.
c) Recommended cable size(To be matched with cable size envisaged by owner)
JEH-10000V cable(JB6213.2)
d) Fault level (MVA) 40kA,0.25sec(750MVA,0.25sec); Phase to phase & Phase to Earth clearance shall be such that the terminal box shall withstand Lightning Impulse test(1.2/50) at 49 KV.
iv) For bearing a) Type shaft-extension end:NU228;
non shaft-extension end:6328b) Manufacturer specified by customerc) Recommended lubricant Nod) Oil quantity -e) Max. cold oil temp. to bearing -f) Guranteed life in Hrs 30000Hoursg) Lubrication type lubricated by itselfh) Whether dial type thermometer provided Yesi) Oil pressure gauge/switch NO
v) Type of cooler (CACA/CACW) / Number CACA/1 piecevi) Cooling water requirements No
a) Quantity required -b) Maximum permissible inlet water temp. in deg.C -c) Pressure of water at inlet to coolers -d) Outlet temperature of water at full load -e) Cold air temp. at outlet -
vii) Paint shade Light grey, Shade 631 as per IS-5viii) Max. permissible temperature of rotor (deg.C) rised temperature 80Kix) Temp. rise of rotor during 1st start (deg.C) 80Kx) Temp. rise of rotor during 2nd start (deg.C) 80Kxi) Surge withstand voltage (stator winding)
a) 0.3/3 micro sec surge (KVp) b) 1.2/3 micro sec surge (KVp)
xii) Weight of a) Motor stator (Kg) 2820kgb) Motor rotor (Kg) 1190kgc) Total weight (Kg) 4950kg
4. LIST OF ACCESSORIES
a) RTDs for winding(Type/Nos/Leads/Location/make)
Pt100/6 nos Duplex type RTD /connect directly/Inner eduction/as per requirements of customer/100Ω
b) RTDs for bearing (Type/Nos/Leads/Location/make)
Pt100/2 nos Duplex type RTD /connect directly/inner eduction/as per requirements of customer/100Ω
c) RTDs for Hot Air (Type/No/Leads) NOd) RTDs for Cold Air (Type/No/Leads) NOe) Space Heaters
i) Nos. 1ii) Power (Watts) 750Wiii) Supply Voltage 240V AC
f) Stator Terminal Box Noi) Type -ii) Fault Level (MVA) -iii) Fault Level duration (secs) -
g) Neutral TB i) Type The motor less than 2000KW has not
neutral TB.h) Current Transformer Noi) Nos. -ii) Ratio -iii) Accuracy Class -iv) Knee Point Voltage - Vk (Volts) -v) Exciting Current -vi) Max. Secondary Resistance -
j) Dial Type Thermometer (Type/Make/Accuracy /Connection type & size)
Ok
i) For Bearings (Nos.) 2 nosii) For Air Temp. (Nos.) 2 nos
a) Hot Air 1b) Cold Air 1
iii) Contact rating -iv) Range 0 ~ 90℃v) Supply Voltage 220V
k) Rotor Terminal Box NOl) TBs for RTDs, BTDs & Space Heater (Yes/No) Yesm) Sole Plate (Yes/No) NOn) Fondation & Anchoring bolts (Yes/No) NOo) Base Frame (Yes/No) NOp) Speed Switch (Yes/No) NO
i) No. of contacts & contact ratings of speed switch -q) Insulation of bearing (Yes/No) NOr) Forced oil lubrication (Yes/No) NOs) Oil Level Indicator (Yes/No) NOt) Noise Reducer (Yes/No) NOu) Flow switch for CACW motor (Quantity) NO
i) No. of contacts & contact ratings -v) Water Leakage Detector NO
i) No. of contacts & contact ratings -w) Grounding pads
i) No. & size on motor body 一个 1 pieceii) Nos. on terminal box 一个 1 piece
x) Vibration pads i) No. & size 2 NO.sii) Location -
y) Any other fitments nO
Agitator for Lime Stone Slurry TankDescription
Quantity 2
Tank Baffles 4
Impeller speed(Rev/Min) 45
Lower Impeller 3(A510/E22)
Critical Speeds(rev/min) 90
Motor Details
Type TEFC/IP55/Vertical Flange Mounted/STD
Make CGL
Speed(Rev/Min) 1440
Motor kw 2.2
Frame 100 L
Rating(v/ph/Hz) 415/3/50
Gear box Helical:M0720/32.12/P100L/V1/PBL MAKE
Flexible Coupling Pin & Bush Type RB 178
Shaft Sealing:Stuffing box,gland packing(spitman/12mm square) Asbestos free graphited teflon
Downward Load 10.222 Kn
Torque 1.90kNm
Bending moment 5.74KNm
Force on each baffle 207 N
Gear box weight 47 KG
Motor Weight 32 KG
Shaft/Impellers/Coupling/Lantern 442 KG
Total 521 KG
Agitator for Recovered water TankDescription Quantity 2Tank Baffles 4Impeller speed(Rev/Min) 56Upper/Lower Impeller 3(A510/E22)Critical Speeds(rev/min) 149Motor Details Type TEFC/IP55/Vertical Flange Mounted/STDMake CGLSpeed(Rev/Min) 1415Motor kw 1.1Frame 90 SRating(v/ph/Hz) 415/3/50Gear box Helical:M0620/25.25/P90S/V1/PBL MAKEFlexible Coupling Pin & Bush Type RB 178Shaft Sealing:Stuffing box,gland packing(spitman/12mm square)
Asbestos free graphited teflon
Downward Load 7.063 KnTorque 0.752kNmBending moment 3.35KNmForce on each baffle 107 NGear box weight 33 KGMotor Weight 22 KGShaft/Impellers/Coupling/Lantern 305 KGTotal 360 KG
Agitator for Emergency Slurry TankDescription Quantity 2Tank Baffles NAImpeller speed(Rev/Min) 45Upper/Lower Impeller 3(A510/E22)Critical Speeds(rev/min) 64Motor Details Type TEFC/IP55/Vertical Flange Mounted/STDMake CGLSpeed(Rev/Min) 1440Motor kw 3.7Frame 112 MRating(v/ph/Hz) 415/3/50Gear box Helical:M0820/32.35/P112M/V1/PBL MAKEFlexible Coupling Pin & Bush Type RB 178Shaft Sealing:Stuffing box,gland packing(spitman/12mm square)
Asbestos free graphited teflon
Downward Load 26.754 KnTorque 3.164kNmBending moment 11.50KNmForce on each baffle NAGear box weight 73 KGMotor Weight 42 KGShaft/Impellers/Coupling/Lantern 1250 KGTotal 1365 KG
Agitator for Ball mill tankDescription Quantity 1Tank Baffles 4Impeller speed(Rev/Min) 82Lower Impeller 3(A510/E22)Critical Speeds(rev/min) 197Motor Details Type TEFC/IP55/Vertical Flange Mounted/STDMake CGLSpeed(Rev/Min) 1410Motor kw 0.55Frame 80Rating(v/ph/Hz) 415/3/50Gear box Helical:M0420/17.25/P80/V1/PBL MAKEFlexible Coupling Pin & Bush Type RB 178Shaft Sealing:Stuffing box,gland packing(spitman/12mm square)
Asbestos free graphited teflon
Downward Load 10.407KnTorque 0.256kNmBending moment 0.614KNmForce on each baffle 51 NGear box weight 14 KGMotor Weight 17 KGShaft/Impellers/Coupling/Lantern 500 KGTotal 531 KG
Agitator for AbsorberDescription Quantity 8Tank Baffles 4Impeller speed(Rev/Min) 37Lower Impeller 3(A510/E32)Critical Speeds(rev/min) 62Motor Details Type TEFC/IP55/Foot cum Flange Mounted/STDMake CGLSpeed(Rev/Min) 1470Motor kw 22Frame 180 LRating(v/ph/Hz) 415/3/50Gear box Bevel Helical:A903UR/38.8:1/B5B7/P180Flexible Coupling Pin & Bush Type RB 178Shaft Sealing:Stuffing boX (Split type),gland packing(spitman/12mm square)
Asbestos free graphited teflon
Downward Load 27.468KnTorque 5.677kNmBending moment 13.779KNmForce on each baffle 812NGear box weight 442KGMotor Weight 210 KGShaft/Impellers/Coupling/Lantern 2200 KGTotal 2800 KG
Gypsum Belt ConveyorConveyor Equipement No GBC-01Type Belt ConveyorQty 1 NoBelt Width 650 mmBelt Speed 0.65 m/sec Material Material to be Handled GypsumBulk Density(t/m3) 2.2Temp Ambient Belting Belt Width 650 mmType NylonRating 315/3Grade M 24Cover RubberCover Thickness 5 mmTop & 2mm BottomNo Of Plies 3Make MRF/DUNLOP/GOOD YEAR/INDUS/DYNAMIC
Drive Unit
Motor
Type TEFC Sq Cage induction motor 415 V 50Hz IP55,Class Insulation
Rating/Rpm/Frame Size 7.5 Kw/1500 RpmMake Siemens/Bharath Bijlee/Kirlosker/HindustanGear box Type Worm& warm wheel,ReductionSize/Ratio 6 inch/40:1Make Greaves/Shanthi/Elecon/NawInput Couping Type Pin& Bush/Tyre typeSize SuitableMake Fenner/Lovejoy/Elecon/Naw/ConcordOutput Couping Type Pin& Bush/Tyre typeSize SuitableMake Fenner/Lovejoy/Elecon/Naw/ConcordSafety Switches Zero Speed Switch 2NO+2NC Contact with ip-65 protection
suitable for 24 DCPull Coard Switch 2NO+2NC Contact with ip-65 protection
Pulley Head Pulley Tail Pulley Snub PulleyQty 1 1 2Pulley Dia W/O Lagging 323 273 219Face Width 750 750 750Shaft Dia BRG 65 50 40Bearing CRS 1050 1050 1050Lagging Thickness 12 10 10Type of Rubber Lagging Diamond Pattern Plain PlainBearing No 22215CK 1211K 1209KBearing Type Spherical Roller Self Alighning Ball BRG Self Alighning Ball BRGBearing Make SKF/FAG/NTN/ABL/TATA/ZKL/EQVTPlummer Block No SN 515 SN 511 SN 509Plummer Block Make MASTA/SIBCO/HARI/EQVTIdler Impact Carrying SA Carrying Return SA ReturnQty 17 12 2 8 1Type Troughed Troughed Troughed Flat FlatTroughing Angle (Deg) 30 30 30 No Of Roll ( Nos) 3 3 3 1 1Roller Dia (mm) 139.7 88.9 88.9 88.9 88.9Lagging Thk (mm) - 5 5 5 5Lagging Material Natural Rubber-Shore Hardness 50-60DegreeeShaft Dia at BRG (mm) 20 20 20 20 20Pitch 400 1200 15000 3000 3000Bearing No 420204Bearing Make SKF/FAG/ABL/ZKL/NBCBrg Type Seize Resistant Ball Bearing
Continuous Discharge Belt Type Bucket ElevatorConveyor Equipement No 303 BE-01Type Continous Discharge Belt Type Bucket ElevatorQty 1 NoBelt Speed 0.5 m/secCapacity Material Material to be Handled Crushed Lime StoneBulk Density(t/m3) 2.5 Belting Belt Width 300 mmType Nylon/NylonRating 800/5Grade M 24Cover RubberCover Thickness 1.5 mmThk Bucket Side ,4 mm Thk Pulley SideNo Of Plies 5Make MRF/DUNLOP/EQVT/INDUS/DYNAMIC Drive Unit Motor Type TEFC Sq Cage induction motor 415 V 50Hz IP55,Rating/Rpm/Frame Size 9.3 Kw/1500 Rpm/160MMake Siemens/Bharath Bijlee/Kirlosker/HindustanGear box Type Worm& warm wheel,ReductionSize/Ratio 8 inch/60:1Make Greaves/Shanthi/Elecon/NawInput Couping Type Pin& Bush/Tyre typeSize SuitableMake Fenner/Lovejoy/Elecon/Naw/ConcordOutput Couping Type Pin& Bush/Tyre typeSize SuitableMake Fenner/Lovejoy/Elecon/Naw/ConcordBucketType B-2Size 250mm x150 mm x175 mmSpacing 200 mmCapacity 3.65 LitersWeight 4.50 kgsNo Of Buckets 325 Nos
Pulley Head Pulley Tail PulleyQty 1 1Pulley Dia W/O Lagging 500 400Face Width 400 400Shaft Dia BRG 100 80Bearing CRS 850 850Lagging Thickness 10 Type of Rubber Lagging Diamond Pattern -Bearing No 222225CK -Bearing Type Spherical RollerBearing Make SKF/FAG/NTN/ABL/TATA/ZKL/EQVTPlummer Block No SN 520 SN 516Plummer Block Make MASTA/SIBCO/HARI/EQVT
Lime Stone Reversible Belt ConveyorConveyor
Equipement No 303 RBC-01
Type Reversible Belt Conveyor
Qty 1 No
Belt Width 650 mm
Belt Speed 0.62 m/sec
Capacity 20 TPH
Material
Material to be Handled Crushed Lime Stone
Bulk Density(t/m3) 1.5
Temp 70%
Belting
Belt Width 650 mm
Type Nylon
Rating 315/3
Grade M 24
Cover Rubber
Cover Thickness 5 mmTop & 2mm Bottom
No Of Plies 3
Make MRF/DUNLOP/GOOD YEAR/INDUS/DYNAMIC
Drive Unit
Motor
Type TEFC Sq Cage induction motor 415 V 50Hz IP55,Class f Insulation
Rating/Rpm/Frame Size 5.5 Kw/1500 Rpm
Make Siemens/Bharath Bijlee/Kirlosker/Hindustan
Gear box
Type Worm& warm wheel,Reduction
Size/Ratio 6 inch/40:1
Make Greaves/Shanthi/Elecon/Naw
Input Couping
Type Pin& Bush/Tyre type
Size Suitable
Make Fenner/Lovejoy/Elecon/Naw/Concord
Output Couping
Type Pin& Bush/Tyre type
Size Suitable
Make Fenner/Lovejoy/Elecon/Naw/Concord
Safety Switches
Zero Speed Switch 2NO+2NC Contact with ip-65 protection suitable for 24 DC
Pull Coard Switch 2NO+2NC Contact with ip-65 protection
Pulley Head Pulley Tail Pulley Snub PulleyQty 1 1 2Pulley Dia W/O Lagging 323 273 219Face Width 750 750 750Shaft Dia BRG 65 50 40Bearing CRS 1050 1050 1050Lagging Thickness 12 10 -Type of Rubber Lagging Diamond Pattern Plain Bearing No 22215CK 1211K 1209KBearing Type Spherical Roller Self Alighning Ball BRG Self Alighning Ball BRGBearing Make SKF/FAG/NTN/ABL/TATA/ZKL/EQVTPlummer Block No SN 515 SN 511 SN 509Plummer Block Make MASTA/SIBCO/HARI/EQVT
Idler Impact Carrying SA Carrying ReturnQty 8 7 2 6Type Troughed Troughed Troughed FlatTroughing Angle (Deg) 35 35 35 No Of Roll ( Nos) 3 3 3 1Roller Dia (mm) 139.7 88.9 88.9 88.9Lagging Thk (mm) - 5 5 5Lagging Material Natural Rubber-Shore Hardness 50-60Degreee Shaft Dia at BRG (mm) 20 20 20 20Pitch 400 1200 15000 3000Bearing No 420204Bearing Make SKF/FAG/ABL/ZKL/NBCBrg Type Seize Resistant Ball Bearing
CHARGERDescription Type of Charger Float cum boost:cv-cc-220v/70AMains AC Input 415V+10%50Hz+5%,3Phase,4wire AC supplyBattery Details AH Capacity 94AHEach Cell Of 1.2VNo Of Cells 169 NosType of Battery NI-CDFloat Voltage 1.4V to 1.42 V/CELLBoost Voltage 1.6 to 1.7V/CellDC output(Float mode) Voltage 237 VCurrent 70 ADC output(Boost mode) Voltage 287 VCurrent 19 ARipple 1%Regulation Voltage 1%Current 2%Ambient 50 Degree CProtection AC Input Voltage Surges RC Surge suppressorDiode/SCR Against Voltage Surge RC Surge suppressorControl Circuit HRC fuseOutput short circuit SCR ContollerTripping Charger AC Input Over LoadAnnunciation AC MAINS FALL RECT FS BLOWN SURGE SUPPRESSOR FS BLOWN FILTER COND FS BLOWN LOAD LIMIT OPERATED CHARGER TRIP BATTERY ON BOOST CH DC U/V CH DC O/V DC FUSE BLOWNIndication AC input ONMetering AC input Voltmeter DC output Voltmeter DC Output AmmeterEquipement Details
Construction Floor mounting Indoor typeOverall dimension L-1000 mm XD750mm x H-1900 mmCable entry Bottom from back sideColour Light grey shade 631 of IS 5(Powder Coated)Sheet Steel Thickness 1.6/2mm CRCA
Hydraulically Operated duplex Tandem Multi Louver Damper Inlet
Description Damper actuation HydarulicDesign Pressure 400mm WCOperating Pressure 30MM WCDesign Temperature 155 Degree COperating Temperature 140 Degree cFail Safe CloseOrientation HorizontalFlow medium Flue GasDamper Duty 100% isolation with SAFDamper Location FGD Inlet
Blower Description
Type of Blower Positive Displacement Twin lobe blower
Make KAYModel 1016 WCQty 04 NosInlet pressure AtmosphericDifferential Pressure 1KG/CM2Discharge Pressure 1KG/CM2+AtmosphericCapacity( flow Rate) 2800 M3/HRBlower RPM 1003Blower BHP 143.63Motor Details Type Foot mounted 3 phase TEFC SCR
Induction MotorRPM 1000HP/KW 170/127Material of Construction(Blower) Casing CIFG-260,IS:210Lobe CIFG-260,IS:210Shaft (EN-24) 817 M40,BS:970Gear Type Helical Taper Bore(Casr hardened &
Ground)Material of Construction (EN-353) 815 M17,BS:970Bearing Make SKF/Eqpi(Imported)Type Spherical Roller Bearing at Pulley side
and Cylindrical Roller Bearing at gear side
Drive Arrangement Pulley and V Belt DriveStatic Load Bare shaft blower weight 730 KGAccessories Weight excluding Motor & acoustic enclosure
724 KG
Total Weight 1454 KGDynamic Load 1.5 Xstatic Loadinlet temperature 40 degree CDischarge Temperature 140 degree C
DC Distribution BoardDescription
Main DC input 200 VDC from Charger
Ambient Temp 50 Degree C
Annunciation Annunciation of DCDB is displayed on Charger panel
BUS A DC EARTH FAULT
BUS B DC EARTH FAULT
Metering DC Voltmeter for bus section-A
Charge/Discharge Ammeter for Battery-A
DC Voltmeter for bus section-B
Charge/Discharge Ammeter for Battery-B
Equipement Details
Construction Floor Mounting,Indoor Type
Overall Dimension L-2100mm x D-520 mm X H-1900 mm
Cable Entry Bottom Side
Colour Light Grey Shade 631 OF IS5(Power coated)
Sheet Steel Thickness 1.6/2 mm