Ferrocement Structural Applications.pptx

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    Ferrocement

    BY

    R.S.S.ADITYA

    N.SIVA RAMA KRISHNA

    R.SAIRAM

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    TYPICAL CROSS SECTION OF FERROCEMENT

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    What is Ferro cement?

    Ferro cement is a type of a

    thin reinforced concretesection, wherein the

    reinforcement is dispersed

    spatially across the mortarmatrix in the form of wire

    meshes.

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    STEEL MESH REINFORCEMENT

    Consists of galvanized steel wires of diameter 0.5 to 1.5 mm,spaced at 6 to 20mm centre to centre

    Welded wire mesh has hexagonal or rectangular openings Expanded-metal lath is also used Made from carbon, glass

    etc.

    Chicken wire mesh

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    Well-dispersed mesh reinforcement in ferro--cement results in better strain distribution acrossthe matrix.

    Mesh provides tensile strength to the brittle mortarmatrix whereas, the mortar supplementscompressive strength and stiffness to the meshes.

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    Meshes can be of steel, fiber-reinforced plastics,carbon fibers etc.

    Steel meshes are most commonly used.

    Steel meshes are available in different forms viz.woven, welded or expanded metal

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    Ferrocement came into existence way back in1848, even before the invention of reinforcedconcrete.

    Nervirevived its application in the field ofstructural engineering by constructing fewstructural elements

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    A paste of mortar is forced into thelayers of mesh by hand . . .

    (Smith Kampempool, Applied ScientificResearch Corporation of Thailand)

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    ADVANTAGES OF FERRO-CEMENT

    It is highly versatile and can be formed into almost any

    shape for a wide range of uses

    20% savings on materials and cost

    Suitability for pre-casting

    Flexibility in cutting, drilling and jointing

    Very appropriate for developing countries; labor intensive

    Good fire resistance

    Good impermeability

    Low maintenance costs

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    APPLICATIONS OF FERRO CEMENT

    1. Marine Applications

    Boats, fishing vessels, barges, cargo tugs, flotation buoys

    Key criteria for marine applications: light weight,

    impact resistance, thickness and water tightness

    2. Water supply and sanitation

    Water tanks, sedimentation tanks, swimming pool linings,

    well casings, septic tanks etc.

    3. Agricultural

    Grain storage bins, silos, canal linings, pipes, shells for fish

    and poultry farms

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    4. Residential Buildings

    Houses, community centers, precast

    housing elements, corrugated roofing

    sheets, wall panels etc.

    5. Rural Energy

    Biogas digesters, biogas holders,

    incinerators, panels for solar energy

    collectors etc.

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    Lambot's original ferrocement boat built in 1848 now rests in the BrignolesMuseum in France. (Brignoles Museum, France)

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    Built in 1887, this Dutch ferrocement boat was still afloat, in 1967,at the

    Amsterdam Zoo. (Cement, Amsterdam, The Netherlands)

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    Ferrocement

    Chajja attachment to thewindow showing load

    bearing

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    DISADVANTAGES OF FERRO-CEMENT

    Low shear strength

    Low ductility

    Susceptibility to stress rupture failure

    It can be punctured by collision with pointed

    objects.

    Corrosion of the reinforcing material due to the

    incomplete coverage of metal by mortar.

    It is difficult to fasten to ferrocement with bolt,screw, welding and nail etc.

    Tying rods and mesh together is especially

    tedious and time consuming.

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    References:

    1. Presentation by Dr. C.B.K.Rao

    2.Presentation by Dr.S.V.Rao

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    THANK YOU