Feed Mill Process Engineering

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PAGE 56 JULY/AUGUST 2017 FEED COMPOUNDER Spotlight on … FEED MILL PROCESS ENGINEERING Croston Engineering Croston Engineering, since its formation in 1976, has specialised in the design and building of plants for the animal feed and many other associated industries throughout the UK. These include pet food, grain storage and handling, the human food and drinks industries, plus other sectors that require the handling and processing of materials. The Company’s expertise covers the whole range of animal feed production activities from the intake and bulk storage of raw materials onward through blending, grinding, mixing, pelleting, extrusion, cooling, etc., to the final outloading of finished products. As an adjunct to new developments, the Company carries out improvements or extensions to existing production plants in compliance with the requirements of DSEAR/ATEX Explosion Regulations when applicable. Croston Engineering is an Approved Safecontractor which is a recognised standard of competence throughout industry in complying with the requirements of safety legislation and procedures. Tarvin Mill, Barrow Lane, Tarvin, Chester CH3 8JF Tel: 01829 741119 Fax: 01829 741169 E-mail: [email protected] Web: www.croston-engineering.co.uk ANDRITZ Feed & Biofuel Technologies ANDRITZ Feed & Biofuel Technologies is one of the world’s leading suppliers of technologies, systems and services for advanced industrial equipment for the animal feed, aqua feed and pet food industrys, and for the biofuel pelleting industry. We are strongly committed to excellent performance and quality of our products and to being a strong partner for our customers. We have delivered products and plant solutions since the 1960s and have gained extensive knowledge and insight into the demands of the specific feed and biofuel markets. Our focus is on innovation and keeping up with new technological developments. We always strive to provide our customers with the newest technologies that will ensure better and more efficient production, minimizing operation costs, maximizing energy efficiency and environmental protection, and giving our customers a competitive advantage. When choosing products and solutions from ANDRITZ Feed & Biofuel Technologies, you will have a qualified and experienced partner with the ability to assist you all the way from the start to the finished product. We want to be a complete partner and supplier for our customers and therefore offer a simple and efficient “one-stop-shop” concept, which means we cover the entire process and supply all the machines for the line. Our products and solutions are tailor-made to meet the specific requirements and needs of our customers. ANDRITZ Feed & Biofuel Technologies provides processing machines and equipment from raw material intake to finished feed bagging. Our pelleting and extrusion plants are designed with special attention to food safety and traceability, and in addition, hygiene and regulations requirements are also in high focus. Animal feed processing, Industrially produced animal feed is undergoing continuous processing and quality improvement to keep up with the effectiveness of the agricultural industry as well as the continuously increasing focus on food safety and traceability. ANDRITZ animal feed processing technologies appeal to both commercial feed millers and farmers. Our pelleting technologies enable our customers to create their own unique recipes and combinations of ingredients – making sure that the animals have the right amount of vitamins and protein. For further information, contact us on: Phone: +45 72 160 300, E-mail: [email protected], Website: www.andritz.com/ft Dinnissen Process Technology Premix production in the feed plant The production of premixes is being focussed on more and more lately. The premix is an essential part of any feed-recipe, containing the essential additives that give the end-product the desired taste and nutritional qualities. A production area where recipes are changed often, to accommodate the various products processed in one plant. To ensure product quality, hygiene standards are of upmost importance. Dinnissen Process Technology specializes in the development and production of process technologies and equipment for the feed&aquafeed, food&pharma, pet food and chemical industries. One of the fields we are a specialist in, is the Premix industry. Dinnissen offers an extensive range of products for the Premix producer. Stand-alone machinery, such as the most hygienic Pegasus ® Mixer for quick and efficient mixing results

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Transcript of Feed Mill Process Engineering

Page 1: Feed Mill Process Engineering

Page 56 July/august 2017 Feed Compounder

Spotlight on …

FEED MILLPROCESS ENGINEERING

Croston EngineeringCroston Engineering, since its formation

in 1976, has specialised in the design

and building of plants for the animal feed

and many other associated industries

throughout the UK. These include pet

food, grain storage and handling, the

human food and drinks industries, plus

other sectors that require the handling and processing of materials.

The Company’s expertise covers the whole range of animal feed

production activities from the intake and bulk storage of raw materials

onward through blending, grinding, mixing, pelleting, extrusion, cooling,

etc., to the final outloading of finished products.

As an adjunct to new developments, the Company carries out

improvements or extensions to existing production plants in compliance

with the requirements of DSEAR/ATEX Explosion Regulations when

applicable.

Croston Engineering is an Approved Safecontractor which is a

recognised standard of competence throughout industry in complying

with the requirements of safety legislation and procedures.

Tarvin Mill, Barrow Lane, Tarvin, Chester CH3 8JF

Tel: 01829 741119 Fax: 01829 741169

E-mail: [email protected]

Web: www.croston-engineering.co.uk

ANDRITZ Feed & Biofuel TechnologiesANDRITZ Feed & Biofuel Technologies is one of the world’s leading

suppliers of technologies, systems and services for advanced industrial

equipment for the animal feed, aqua feed and pet food industrys,

and for the biofuel

pelleting industry. We

are strongly committed

to excellent performance and quality of our products and to being

a strong partner for our cus tomers. We have delivered products

and plant solutions since the 1960s and have gained extensive

knowledge and insight into the demands of the specific feed and

biofuel markets.

Our focus is on innovation and keeping up with new technological

developments. We always strive to provide our customers with

the newest technologies that will ensure better and more efficient

production, mini mizing operation costs, maximizing energy efficiency

and environmental protection, and giving our customers a competitive

ad vantage.

When choosing products and solutions from ANDRITZ Feed

& Biofuel Technolo gies, you will have a qualified and experi enced

partner with the ability to assist you all the way from the start to the

finished product. We want to be a complete partner and supplier for our

customers and there fore offer a simple and efficient “one-stop-shop”

concept, which means we cover the entire process and supply all the

machines for the line. Our products and solutions are tailor-made to

meet the specific requirements and needs of our customers.

ANDRITZ Feed & Biofuel Technologies provides processing

machines and equipment from raw material intake to finished feed

bagging. Our pelleting and extrusion plants are designed with special

attention to food safety and traceability, and in addition, hygiene and

regulations requirements are also in high focus.

Animal feed processing, Industrially produced animal feed

is under going continuous processing and quality improvement to

keep up with the effective ness of the agricultural industry as well as

the continuously increasing focus on food safety and traceability.

ANDRITZ animal feed processing technologies appeal to both

commercial feed mill ers and farmers. Our pelleting technologies

enable our customers to create their own unique recipes and

combinations of ingre dients – making sure that the animals have the

right amount of vitamins and protein.

For further information, contact us on: Phone: +45 72 160 300, E-mail:

[email protected], Website: www.andritz.com/ft

Dinnissen Process TechnologyPremix production in the feed plant

The production of premixes is being focussed on more and more

lately. The premix is an essential part of any feed-recipe, containing

the essential additives that give the end-product the desired taste and

nutritional qualities. A

production area where

recipes are changed

often, to accommodate the various products processed in one plant. To

ensure product quality, hygiene standards are of upmost importance.

Dinnissen Process Technology specializes in the development and

production of process technologies and equipment for the feed&aquafeed,

food&pharma, pet food and chemical industries. One of the fields we are

a specialist in, is the Premix industry. Dinnissen offers an extensive range

of products for the Premix producer. Stand-alone machinery, such as

the most hygienic Pegasus® Mixer for quick and efficient mixing results

Page 2: Feed Mill Process Engineering

Feed Compounder July/august 2017 Page 57

and the Pegasus® Vacuum Coater with which to add additives in coated

layers, but also complete solutions including pneumatic transport and

Big-Bag emptying. Many of our premix-lines are built around a vertical

concept; vertical discharge gives less contamination and saves energy

due to gravitation forces. The raw materials are transported to a higher

level, discharged into a mixer, and after mixing put into bags on the

lower level. With 70 years of experience we have become experts in

designing, producing and installing hygienic processes in those areas

where contamination is unacceptable.

[email protected] www.dinnissen.nl

Contact person: Perry Konings

Address: Horsterweg 66, 5975 NB, Sevenum (the Netherlands)

Telephone: +31 (0)77 467 3555 Fax: +31 (0)77 467 3785

GAME EngineeringSince our humble beginnings

in 1986, we are proud to

have grown to a team of

over 70 experienced engineers, fabricators and project managers.

Working around your existing production, we implement cost-effective

solutions as quoted, resulting in you being fully operational with minimal

downtime.

Regarded as one of the UK’s leading materials processing and

handling engineering companies within the animal feed sector, we offer a

unique and proven ability to deliver innovative and imaginative processing,

packaging, storage and handling solutions, and pride ourselves on

providing a specialist bespoke service on time and in budget.

Past projects have included:

Pellet Press and Conditioning Installation•

Micro-Ingredients Additives Systems•

New Production Plants•

Liquid Coating Systems•

Raw Material Storage Systems•

Cooling Systems•

Screening Systems•

Upgrading Pellet Lines •

Key services we offer include:

Process Design Engineering•

Site Installation & Commissioning•

Bespoke Machinery Manufacture•

Turnkey Process Solutions•

Site Management•

Project Management•

For further information contact us on:

Phone - +44 (0) 1522 868021

Email - [email protected]

Website - www.game-engineering.com

From the intake of raw materials,through processing, and on to theoutloading of finished products our25 yes’ practical experience isavailable to you.

PROCESS PLANT ENGINEERS TO THE ANIMAL FEED, PET FOOD, GRAIN,BAKERY, FLOUR, FOOD, PHARMACEUTICAL AND CHEMICAL INDUSTRIES.

CROSTONENGINEERING LTD

EXPERIENCE

TECHNOLOGY&

CROSTON ENGINEERING LTD.

Telephone: (01829) 741119 Fax: (01829) 741169E.Mail: [email protected]

Web: www.croston-engineering.co.uk

TARVIN MILL, BARROW LANE,TARVIN, CHESTER CH3 8JF

Finished Products Distribution Systemincorporating elevators, conveyors and pellet screening.

From the intake of raw materials,through processing, and on to theoutloading of finished productsour 40 years’ practical experienceis available to you

From the intake of raw materials, through processing, and on to the outloading of finished products our 41 years’ practical experience is available to you

Page 3: Feed Mill Process Engineering

Page 58 July/august 2017 Feed Compounder

Van Aarsen International

The vital link to your feed chain

The better the animal feed, the better the food on the table! It’s as

simple as that. Van Aarsen is developer, manufacturer and supplier

of state of the art machines and complete feed mill solutions for the

production of compound feed and premixes worldwide.

We take our crucial role in the ‘agro-feed’ chain seriously, helping

you to achieve optimal solutions. Our innovative machines and complete

feed mill solutions are designed and constructed to increase production

and lower operational costs; with minimum energy consumption and

maximum benefit to feed safety and ease of operation. Since 1949.

From concept to completion

Van Aarsen thinks and acts with you from initial idea to final completion.

Our way of doing business is focusing on your objectives. We want

to know how you do your business. We take the time to understand

all the subtleties underlying the different aspects of your feed mill or

premix plant. Dozens of projects all over the world are the convincing

evidence that we know how to offer the certainty of an investment that

provides maximum added value.

High performance

Our machines are the heart of many compound feed factories. Weighing and

dosing systems, hammer mills, batch mixers, liquid mixers, conditioners,

pellet mills, counter-flow coolers, crumblers, transport equipment and

storage silos. Long lifetime, low operating costs and high performance

are distinctive features applying to all Van Aarsen machines.

[email protected] www.aarsen.com

Ottevanger Milling Engineers B.V.Ottevanger Milling Engineers, established in 1909, is one of

the leading European

companies who have

specialised in the design

and manufacture of

equipment and complete plants for the grain processing and compound

feed industry.

Our expertise based on many years of experience and know how

make Ottevanger the ideal partner for realisation of your project. From

basic design through to turn-key delivery.

Ottevanger Milling Engineers, specialist in conventional and

containerised mills for:

Feed mills •

Pet Food plants •

Aqua feed mills •

Premix & concentrate plants •

Cereal Processing plants•

Oil seed processing •

The containerized feed mill which can be put together in a matter

of weeks at a production site. The containerized mills can be supplied

in the range of 1 to 45 tonnes per hour. The equipment is installed

20-foot container which can be handled as separate modules. At

the plant location the containers are stacked to form a complete mill.

Feeds for different species can be produced. Separate units have been

designed for production of pet food and treatment of raw materials,

such as soybeans. The concept has also been developed for flour

production.

Our product range also includes i.a. mixers, hammer mills, pellet

mills, conditioners, extruders, driers/coolers, crumblers, crushers,

bucket elevators, screw conveyors, chain conveyors, weighing, liquid

van Mourik groupAt van Mour ik Process

Optimisation is our way of

thinking.

T h e v a n M o u r i k

group focusses with a very

experienced team on: consulting, design and realisations of feed

milling projects.

Our long standing service and maintenance activities is the

backbone of the company and forms the foundation of experiential

knowledge which gives van Mourik its distinctive skill set that

enables the optimizing of your processes and development of capital

Millson EngineeringThe company was founded in 1989 by its present owner and Managing

Director Tod Soloducha primarily to provide a Roll Assembly and Die

refurbishment service to the Feed Compounding Industry. Millson

Engineering is an established and well known supplier with a reputation

for delivering a range of quality products and services. Currently we

work in the Animal Feed, Agricultural, and General Engineering sectors,

and are also actively involved in the Wood Pelleting, and Recyclable

Materials industries. The company operates from a 6,000 plus square

feet purpose built/ designed office complex and factory unit on the

outskirts of Kidderminster,

Worcestershire ideal ly

placed for links to the local

motorway network. The entire Millson team is committed to offering a

professional, quality, and value for money service.

Tel: +44(0)1562 823900 Fax: + 44(0)1562 823998

Email: [email protected]

Web: www.millsonengineering.com

dosing systems, storage silos for grain and feed, spare parts, electric

control and fully process automation, after sales service worldwide.

T +31 79 593 22 21

F +31 79 593 11 47

E [email protected]

W www.ottevanger.com

Page 4: Feed Mill Process Engineering

Wynveen InternationalVersatility in feed processing

Wynveen International

B.V. is a leading Dutch

company, specialising in

the design, manufacture

and ins ta l la t ion o f

complete mills for the animal feed industry.

With a knowledgeable, experienced and enthusiastic team, the

company focuses on the development and construction of high-quality

innovative equipment and installations for animal feed, aqua feed and

improvement plans.

Van Mourik started in 1990 as a mechanical installation company.

By strategic take-overs and natural growth the company has become

a unique specialized neutral integrator employing 150 FTE with its

focus on feed milling and premix process. The clients value our neutral

position in the engineering studies and process advice.

An example of the approach is a recent request of an independent

client that needs to study an increase of its production by 25%. A

dedicated team from van Mourik consisting of process specialists

that have their own expertise in mechanical and electro technical

control scanned the process of the client. Combined with the clients

goal Van Mourik makes a future process plan with a neutral advice

on the equipment. This time it resulted to a concept change from an

additional grinding/mixing tower to an upgrade proposal for an existing

production line.

Of course this approach can be the backbone of a bigger

investment in a complete new production line to become future proof.

The van Mourik group offers to help clients in the UK and Ireland with

this approach to achieve efficiently and effectively their future goals.

www.vanmourik-group.com

pet food manufacture. In addition to turnkey projects, our core products

are hammer mills, ribbon and paddle mixers, double-shaft paddle

mixers, rotary sifters and coaters for liquids (vacuum and atmospheric).

Approximately 80% of our products are exported.

In order to guarantee its high quality standards, Wynveen

assembles and tests all its key equipment in-house.

Wynveen always aims to fully understand customer requirements,

working in partnership with customers and using all our accumulated

knowledge and experience to deliver the optimum, often highly

innovative, technological solution. That’s why our company motto is:

‘Versatility in feed processing’.

Delivery program:

Storage silos for raw materials and finished products•

Cleaners•

Transport systems:•

Elevators−

Chain conveyors−

Screw conveyors−

Intake weighing equipment•

Outloading weighing equipment•

Hammer mills•

Mixers•

Coaters for liquids•

Pellet sifters•

Loading and unloading systems:•

Pneumatic ship unloading systems−

Hydraulic driven lifting truck-platforms−

Truck dumping hoppers−

Dust free bulk loading pipes−

Bagging-off lines−

Filter equipment•

Automation•

www.wynveen.com [email protected]

Boylestraat 34, 6718 XM EdeThe Netherlands

UK Contact +44 795 293 [email protected]

www.vanmourik-group.comit is our way of thinking

+31 318 64 11 44