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Transcript of Feed Mill Process Engineering
Page 56 July/august 2017 Feed Compounder
Spotlight on …
FEED MILLPROCESS ENGINEERING
Croston EngineeringCroston Engineering, since its formation
in 1976, has specialised in the design
and building of plants for the animal feed
and many other associated industries
throughout the UK. These include pet
food, grain storage and handling, the
human food and drinks industries, plus
other sectors that require the handling and processing of materials.
The Company’s expertise covers the whole range of animal feed
production activities from the intake and bulk storage of raw materials
onward through blending, grinding, mixing, pelleting, extrusion, cooling,
etc., to the final outloading of finished products.
As an adjunct to new developments, the Company carries out
improvements or extensions to existing production plants in compliance
with the requirements of DSEAR/ATEX Explosion Regulations when
applicable.
Croston Engineering is an Approved Safecontractor which is a
recognised standard of competence throughout industry in complying
with the requirements of safety legislation and procedures.
Tarvin Mill, Barrow Lane, Tarvin, Chester CH3 8JF
Tel: 01829 741119 Fax: 01829 741169
E-mail: [email protected]
Web: www.croston-engineering.co.uk
ANDRITZ Feed & Biofuel TechnologiesANDRITZ Feed & Biofuel Technologies is one of the world’s leading
suppliers of technologies, systems and services for advanced industrial
equipment for the animal feed, aqua feed and pet food industrys,
and for the biofuel
pelleting industry. We
are strongly committed
to excellent performance and quality of our products and to being
a strong partner for our cus tomers. We have delivered products
and plant solutions since the 1960s and have gained extensive
knowledge and insight into the demands of the specific feed and
biofuel markets.
Our focus is on innovation and keeping up with new technological
developments. We always strive to provide our customers with
the newest technologies that will ensure better and more efficient
production, mini mizing operation costs, maximizing energy efficiency
and environmental protection, and giving our customers a competitive
ad vantage.
When choosing products and solutions from ANDRITZ Feed
& Biofuel Technolo gies, you will have a qualified and experi enced
partner with the ability to assist you all the way from the start to the
finished product. We want to be a complete partner and supplier for our
customers and there fore offer a simple and efficient “one-stop-shop”
concept, which means we cover the entire process and supply all the
machines for the line. Our products and solutions are tailor-made to
meet the specific requirements and needs of our customers.
ANDRITZ Feed & Biofuel Technologies provides processing
machines and equipment from raw material intake to finished feed
bagging. Our pelleting and extrusion plants are designed with special
attention to food safety and traceability, and in addition, hygiene and
regulations requirements are also in high focus.
Animal feed processing, Industrially produced animal feed
is under going continuous processing and quality improvement to
keep up with the effective ness of the agricultural industry as well as
the continuously increasing focus on food safety and traceability.
ANDRITZ animal feed processing technologies appeal to both
commercial feed mill ers and farmers. Our pelleting technologies
enable our customers to create their own unique recipes and
combinations of ingre dients – making sure that the animals have the
right amount of vitamins and protein.
For further information, contact us on: Phone: +45 72 160 300, E-mail:
[email protected], Website: www.andritz.com/ft
Dinnissen Process TechnologyPremix production in the feed plant
The production of premixes is being focussed on more and more
lately. The premix is an essential part of any feed-recipe, containing
the essential additives that give the end-product the desired taste and
nutritional qualities. A
production area where
recipes are changed
often, to accommodate the various products processed in one plant. To
ensure product quality, hygiene standards are of upmost importance.
Dinnissen Process Technology specializes in the development and
production of process technologies and equipment for the feed&aquafeed,
food&pharma, pet food and chemical industries. One of the fields we are
a specialist in, is the Premix industry. Dinnissen offers an extensive range
of products for the Premix producer. Stand-alone machinery, such as
the most hygienic Pegasus® Mixer for quick and efficient mixing results
Feed Compounder July/august 2017 Page 57
and the Pegasus® Vacuum Coater with which to add additives in coated
layers, but also complete solutions including pneumatic transport and
Big-Bag emptying. Many of our premix-lines are built around a vertical
concept; vertical discharge gives less contamination and saves energy
due to gravitation forces. The raw materials are transported to a higher
level, discharged into a mixer, and after mixing put into bags on the
lower level. With 70 years of experience we have become experts in
designing, producing and installing hygienic processes in those areas
where contamination is unacceptable.
[email protected] www.dinnissen.nl
Contact person: Perry Konings
Address: Horsterweg 66, 5975 NB, Sevenum (the Netherlands)
Telephone: +31 (0)77 467 3555 Fax: +31 (0)77 467 3785
GAME EngineeringSince our humble beginnings
in 1986, we are proud to
have grown to a team of
over 70 experienced engineers, fabricators and project managers.
Working around your existing production, we implement cost-effective
solutions as quoted, resulting in you being fully operational with minimal
downtime.
Regarded as one of the UK’s leading materials processing and
handling engineering companies within the animal feed sector, we offer a
unique and proven ability to deliver innovative and imaginative processing,
packaging, storage and handling solutions, and pride ourselves on
providing a specialist bespoke service on time and in budget.
Past projects have included:
Pellet Press and Conditioning Installation•
Micro-Ingredients Additives Systems•
New Production Plants•
Liquid Coating Systems•
Raw Material Storage Systems•
Cooling Systems•
Screening Systems•
Upgrading Pellet Lines •
Key services we offer include:
Process Design Engineering•
Site Installation & Commissioning•
Bespoke Machinery Manufacture•
Turnkey Process Solutions•
Site Management•
Project Management•
For further information contact us on:
Phone - +44 (0) 1522 868021
Email - [email protected]
Website - www.game-engineering.com
From the intake of raw materials,through processing, and on to theoutloading of finished products our25 yes’ practical experience isavailable to you.
PROCESS PLANT ENGINEERS TO THE ANIMAL FEED, PET FOOD, GRAIN,BAKERY, FLOUR, FOOD, PHARMACEUTICAL AND CHEMICAL INDUSTRIES.
CROSTONENGINEERING LTD
EXPERIENCE
TECHNOLOGY&
CROSTON ENGINEERING LTD.
Telephone: (01829) 741119 Fax: (01829) 741169E.Mail: [email protected]
Web: www.croston-engineering.co.uk
TARVIN MILL, BARROW LANE,TARVIN, CHESTER CH3 8JF
Finished Products Distribution Systemincorporating elevators, conveyors and pellet screening.
From the intake of raw materials,through processing, and on to theoutloading of finished productsour 40 years’ practical experienceis available to you
From the intake of raw materials, through processing, and on to the outloading of finished products our 41 years’ practical experience is available to you
Page 58 July/august 2017 Feed Compounder
Van Aarsen International
The vital link to your feed chain
The better the animal feed, the better the food on the table! It’s as
simple as that. Van Aarsen is developer, manufacturer and supplier
of state of the art machines and complete feed mill solutions for the
production of compound feed and premixes worldwide.
We take our crucial role in the ‘agro-feed’ chain seriously, helping
you to achieve optimal solutions. Our innovative machines and complete
feed mill solutions are designed and constructed to increase production
and lower operational costs; with minimum energy consumption and
maximum benefit to feed safety and ease of operation. Since 1949.
From concept to completion
Van Aarsen thinks and acts with you from initial idea to final completion.
Our way of doing business is focusing on your objectives. We want
to know how you do your business. We take the time to understand
all the subtleties underlying the different aspects of your feed mill or
premix plant. Dozens of projects all over the world are the convincing
evidence that we know how to offer the certainty of an investment that
provides maximum added value.
High performance
Our machines are the heart of many compound feed factories. Weighing and
dosing systems, hammer mills, batch mixers, liquid mixers, conditioners,
pellet mills, counter-flow coolers, crumblers, transport equipment and
storage silos. Long lifetime, low operating costs and high performance
are distinctive features applying to all Van Aarsen machines.
[email protected] www.aarsen.com
Ottevanger Milling Engineers B.V.Ottevanger Milling Engineers, established in 1909, is one of
the leading European
companies who have
specialised in the design
and manufacture of
equipment and complete plants for the grain processing and compound
feed industry.
Our expertise based on many years of experience and know how
make Ottevanger the ideal partner for realisation of your project. From
basic design through to turn-key delivery.
Ottevanger Milling Engineers, specialist in conventional and
containerised mills for:
Feed mills •
Pet Food plants •
Aqua feed mills •
Premix & concentrate plants •
Cereal Processing plants•
Oil seed processing •
The containerized feed mill which can be put together in a matter
of weeks at a production site. The containerized mills can be supplied
in the range of 1 to 45 tonnes per hour. The equipment is installed
20-foot container which can be handled as separate modules. At
the plant location the containers are stacked to form a complete mill.
Feeds for different species can be produced. Separate units have been
designed for production of pet food and treatment of raw materials,
such as soybeans. The concept has also been developed for flour
production.
Our product range also includes i.a. mixers, hammer mills, pellet
mills, conditioners, extruders, driers/coolers, crumblers, crushers,
bucket elevators, screw conveyors, chain conveyors, weighing, liquid
van Mourik groupAt van Mour ik Process
Optimisation is our way of
thinking.
T h e v a n M o u r i k
group focusses with a very
experienced team on: consulting, design and realisations of feed
milling projects.
Our long standing service and maintenance activities is the
backbone of the company and forms the foundation of experiential
knowledge which gives van Mourik its distinctive skill set that
enables the optimizing of your processes and development of capital
Millson EngineeringThe company was founded in 1989 by its present owner and Managing
Director Tod Soloducha primarily to provide a Roll Assembly and Die
refurbishment service to the Feed Compounding Industry. Millson
Engineering is an established and well known supplier with a reputation
for delivering a range of quality products and services. Currently we
work in the Animal Feed, Agricultural, and General Engineering sectors,
and are also actively involved in the Wood Pelleting, and Recyclable
Materials industries. The company operates from a 6,000 plus square
feet purpose built/ designed office complex and factory unit on the
outskirts of Kidderminster,
Worcestershire ideal ly
placed for links to the local
motorway network. The entire Millson team is committed to offering a
professional, quality, and value for money service.
Tel: +44(0)1562 823900 Fax: + 44(0)1562 823998
Email: [email protected]
Web: www.millsonengineering.com
dosing systems, storage silos for grain and feed, spare parts, electric
control and fully process automation, after sales service worldwide.
T +31 79 593 22 21
F +31 79 593 11 47
W www.ottevanger.com
Wynveen InternationalVersatility in feed processing
Wynveen International
B.V. is a leading Dutch
company, specialising in
the design, manufacture
and ins ta l la t ion o f
complete mills for the animal feed industry.
With a knowledgeable, experienced and enthusiastic team, the
company focuses on the development and construction of high-quality
innovative equipment and installations for animal feed, aqua feed and
improvement plans.
Van Mourik started in 1990 as a mechanical installation company.
By strategic take-overs and natural growth the company has become
a unique specialized neutral integrator employing 150 FTE with its
focus on feed milling and premix process. The clients value our neutral
position in the engineering studies and process advice.
An example of the approach is a recent request of an independent
client that needs to study an increase of its production by 25%. A
dedicated team from van Mourik consisting of process specialists
that have their own expertise in mechanical and electro technical
control scanned the process of the client. Combined with the clients
goal Van Mourik makes a future process plan with a neutral advice
on the equipment. This time it resulted to a concept change from an
additional grinding/mixing tower to an upgrade proposal for an existing
production line.
Of course this approach can be the backbone of a bigger
investment in a complete new production line to become future proof.
The van Mourik group offers to help clients in the UK and Ireland with
this approach to achieve efficiently and effectively their future goals.
www.vanmourik-group.com
pet food manufacture. In addition to turnkey projects, our core products
are hammer mills, ribbon and paddle mixers, double-shaft paddle
mixers, rotary sifters and coaters for liquids (vacuum and atmospheric).
Approximately 80% of our products are exported.
In order to guarantee its high quality standards, Wynveen
assembles and tests all its key equipment in-house.
Wynveen always aims to fully understand customer requirements,
working in partnership with customers and using all our accumulated
knowledge and experience to deliver the optimum, often highly
innovative, technological solution. That’s why our company motto is:
‘Versatility in feed processing’.
Delivery program:
Storage silos for raw materials and finished products•
Cleaners•
Transport systems:•
Elevators−
Chain conveyors−
Screw conveyors−
Intake weighing equipment•
Outloading weighing equipment•
Hammer mills•
Mixers•
Coaters for liquids•
Pellet sifters•
Loading and unloading systems:•
Pneumatic ship unloading systems−
Hydraulic driven lifting truck-platforms−
Truck dumping hoppers−
Dust free bulk loading pipes−
Bagging-off lines−
Filter equipment•
Automation•
www.wynveen.com [email protected]
Boylestraat 34, 6718 XM EdeThe Netherlands
UK Contact +44 795 293 [email protected]
www.vanmourik-group.comit is our way of thinking
+31 318 64 11 44