Federal Aviation International Survey on Human Factors in ... · Simple Ways to Recall Human...

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Simple Ways to Recall Human Factors in Maintenance [email protected] Little Rock, AK April 12, 2007 1 International Survey on Human Factors in Maintenance Organizations Dr. William B. Johnson Chief Scientific & Technical Advisor for Human Factors in A/C Maintenance Systems [email protected] 404.305.6118 Little Rock Repair Station Human Factors Seminar Little Rock, AK April 12, 2007 Federal Aviation Administration Federal Aviation Administration 1 of 24 Little Rock Repair Station Human Factors Seminar Little Rock, AK April 12, 2007 Agenda Respondent Demographics Why have an Human Factors Program Regulator Support & MEDA Training Program Recommendations Status of 2007 ASI Survey

Transcript of Federal Aviation International Survey on Human Factors in ... · Simple Ways to Recall Human...

Simple Ways to Recall Human Factors in [email protected]

Little Rock, AK

April 12, 2007

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International Survey on Human Factors in

Maintenance Organizations

Dr. William B. Johnson

Chief Scientific & Technical Advisor for

Human Factors in A/C Maintenance Systems

[email protected]

Little Rock Repair Station Human Factors SeminarLittle Rock, AKApril 12, 2007

Federal AviationAdministration

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Agenda

Respondent Demographics

Why have an Human Factors Program

Regulator Support & MEDA

Training Program

Recommendations

Status of 2007 ASI Survey

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Survey Goals and Methods

• Purpose: Assess international status of maintenance HF

• Look at: HF programs, fatigue management, error

management, and training.

• Comparison: Compare by regulators, Does it make a

difference if there is a rule?

• Distribution: Online survey (80 items) to 630 addresses.

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Summary Findings

• Transport Canada and EASA countries have the most robust programs.

• Strong regulations promote strong HF programs.

• Fatigue issues are perceived to be important but little action.

• When companies have programs they are similar.

• Companies record event data but do not use it enough.

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Respondent Country and Experience

54 Countries

414 Total Respondents (66% response rate)

200 Organizations (Estimated based on 66%)

Experience: 65% > 20 yrs. maintenance experience

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Responding CountriesArgentina 4Australia 19Austria 1Bahrain 1Belgium 3Bolivia 3Brazil 3Canada 36Chile 3China 3Columbia 3Cyprus 1Denmark 1Ecuador 1El Salvador 1Finland 1France 3Germany 6

Greece 10Greenland 1Guatemala 2Hong Kong 6Hungary 1Ireland 2Italy 1Japan 3Korea 2Kuwait 1Luxembourg 1Malaysia 6Malta 1Mexico 4Netherlands 2New Zealand 3Norway 12Panama 4

Peru 1Philippines 4Poland 1Portugal 2Romania 1Singapore 12Slovenia 1South Africa 5Spain 8Sweden 4Switzerland 4Taiwan 9Thailand 1Turkey 1United Arab Emirates 3United Kingdom 29United States 160Venezuela 3

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Who is your Regulator? (N=404)

4.7%Civil National Aviation Authority N=72

8.9%Transport Canada N=36

17.8%Civil Aviation Safety Authority (CASA) N=19 Other

23.5%European Aviation Safety Agency (EASA) N=95

45%Federal Aviation Administration (FAA) N=182

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What type of Maintenance Organization?

Airline Maint.35.0%

Repair Stn27.3%

Manu 4.8%

GA/Biz 8.9%

Mil/Gov't8.2%

School/Trng 5.6%

Other10.1%

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Respondent Job/ Role/Responsibility

1.8Safety Analyst3.1Labor Representative3.4Inspector/Investigation3.9Consultant/Professor4.4Technician/Mechanic6.2Engineering

11.9Training

28.4Quality Assurance/Quality Control/Airworthiness

37.1Supervisor/Manager/ Coordinator

%Job Role Title

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20

40

60

80

100

Not at all

Limited

Moderate

ConsiderableGreat

Flight Safety Worker Safety Regulatory Compliance

Flight/Worker Safety and Compliance Motivate HF Programs

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Support from your Regulator?

31.938.3FAA

28.639.1EASA

44.439.3O-NAA

28.646.2CASA

35.757.1TC

% Work Closely

% SupportRegulatory Model

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MEDA is Event Investigation Tool

Which of the following approaches does your operation use to investigate human error? Select all that apply

0

20

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60

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MEDA HFACS MOD-MEDA OtherOverall CASAEASA FAATransport Canada Other NAA

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Do you check that suppliers have a QA program?

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20

40

60

80

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% S

ayin

g Ye

s

OverallCASAEASAFAATransport CanadaOther NAA

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HF Program Elements: Fatigue Management

• 82% said fatigue was an issue.

• 25% had Fatigue Management Systems.

• 36% had Training on Fatigue Management

0

20

40

60

80

100

System Training

% Y

es

CASAEASAFAATransport CanadaOther NAA

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Existing Course Developing aCourse

SendEmployees

No Course

% R

espo

nden

tsOverall CASAEASA FAATransport Canada Other NAA

Canada and EASA have the most HF Training

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48.5%Licensed Mechanic/Engineer

68.5%Maintenance Work Experience

12.9%No formal training

46.8%Attended short course on HF Instructor Training

61%Attended short course in HF

39%University Diploma

16.3%Academic Degree in HF or Related Field

HF Training for Instructors?

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Preparation of HF Trainers

0102030405060708090

100

2-5 day HFcourse

2-5 dayInstructors

course

MX/Eng WorkExperience

No Formal

Overall CASA EASA FAA TC O-NAA

% Y

es

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Canada and EASA have the most Continuation Training

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% S

ayin

g Ye

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OverallCASAEASAFAATransport CanadaOther NAA

CanadaEASA

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Recommendations (1)

• Worker safety, flight safety, regulatory compliance are important motivators when implementing an HF program.

• Strong Regs. make strong programs.

• Continue with existing HF content.

• Address Fatigue as an international issue.

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Recommendations (2)

• Improve Instructor HF training

• Must capitalize on MEDA-like Data

• Conduct ROI

• Apply HF to technical documentation issues

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Agenda

Demographics

Why have an Human Factors Program

Regulator Support & MEDA

Training Program

Recommendations

Status of 2007 ASI Survey

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2007 Survey to FAA Airworthiness ASIs

• Survey FAA Airworthiness Inspectors (ASIs) about maintenance human factors, to guide current and planned activities.

• Assess ASI• HF knowledge• HF attitude• Level of satisfaction with FAA HF support• Perception of industry programs• Perception of FAA ASI HF environment

• Survey is also an education/marketing tool• Promote FAA Mx HF activity• Promote Classes• Promote “Operator’s Manual”• Review Dirty Dozen from industry and from FAA work perspective

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Schedule

• FY07 Second Quarter• Negotiate union approval• Distribute survey to FAA ASIs

• FY07 Third Quarter• Archive returned survey responses• Report preliminary results of FAA ASI responses to ATO-P HF

R&D, and AFS-330, and CSTA for Aviation Maintenance Human Factors

• FY07 Fourth Quarter• Complete survey analyses of FAA ASI results• Present findings to ATO-P HF R&D, and AFS-330, and CSTA

for Aviation Maintenance Human Factors

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We expect to find:

• 40-50% response rate

• Positive attitude about FAA human factors in general

• ASIs want more information

• ASIs did not know about the Operator’s Manual

• ASIs will identify “Stress” as one of the Dirty Dozen in their own job

• ASIs will be delighted that we are asking such questions

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2007 HF Conference - Your Invitation

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