Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@...

57
Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer of thread repair parts, Supplier to OEMs, industrial maintenance, military, and all phases of the aftermarket. BENEFIT: No need to doubt its performance...regardIess of application. FEATURE: BENEFIT: Solid bushing with locking kees. Positive mechanical lock against rotation. FEATURE: May be used in virtually any material...aluminum, magnesium, cast iron, cold rolled steel and plastic. BENEFIT: No restrictions on parent material. FEATURE: BENEFIT: High strength and reliability. Provides maximum pullout strength- -breaks grade 8 bolt. FEATURE: BENEFIT: No special skill required to use &EEtjSERTS Inserts. Installation procedures can be learned in minutes FEATURE: BENEFIT: Hole prepared with standard drill and tap. No special, costly, single-purpose drills or taps required. FEATURE: BENEFIT: Inserted with fingers. No special prewinder tools required. FEATURE: - BENEFIT: FEATURE: BENEFIT: Impossible to cross-thread dunng installation. Perfect installation every time. Can be removed very simply when necessary. Permanently installed unless removal is required. FEATURE: BENEFIT: Prepared hole not affected when insert is removed. New insert can be installed in same hole. FEATURE: BENEFIT: No tang to break off after Installation. No need to worry about metal piece falling into prepared hole. FEATURE: - BENEFIT: FEATURE: Available in inch and metric sizes. One line for all types of threads. FEATURE: BENEFIT: Available in Thinwall (lo-24 through l/2-20 I.D.) and Heavy Duty (8-32 through 1 3/4-12 I.D.). Special sizes quoted on request. Also available in stainless. One line for all applications. FEATURE: BENEFIT: Available for spark plug applications. Designed for both tapered and straight seats. Once you try Tridair KEENSERT Inserts, you’ll never go back to any other insert! - midair Prvducts

Transcript of Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@...

Page 1: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Features and Benefits of Tridair KEENSERTS@ Inserts

FEATURE: Designed and manufactured by a well-known and respected manufacturer of thread repair parts, Supplier to OEMs, industrial maintenance, military, and all phases of the aftermarket.

BENEFIT: No need to doubt its performance...regardIess of application.

FEATURE: BENEFIT:

Solid bushing with locking kees. Positive mechanical lock against rotation.

FEATURE: May be used in virtually any material...aluminum, magnesium, cast iron, cold rolled steel and plastic.

BENEFIT: No restrictions on parent material.

FEATURE: BENEFIT:

High strength and reliability. Provides maximum pullout strength- -breaks grade 8 bolt.

FEATURE: BENEFIT:

No special skill required to use &EEtjSERTS Inserts. Installation procedures can be learned in minutes

FEATURE: BENEFIT:

Hole prepared with standard drill and tap. No special, costly, single-purpose drills or taps required.

FEATURE: BENEFIT:

Inserted with fingers. No special prewinder tools required.

FEATURE: - BENEFIT:

FEATURE: BENEFIT:

Impossible to cross-thread dunng installation. Perfect installation every time.

Can be removed very simply when necessary. Permanently installed unless removal is required.

FEATURE: BENEFIT:

Prepared hole not affected when insert is removed. New insert can be installed in same hole.

FEATURE: BENEFIT:

No tang to break off after Installation. No need to worry about metal piece falling into prepared hole.

FEATURE: - BENEFIT:

FEATURE:

Available in inch and metric sizes. One line for all types of threads.

FEATURE: BENEFIT:

Available in Thinwall (lo-24 through l/2-20 I.D.) and Heavy Duty (8-32 through 1 3/4-12 I.D.). Special sizes quoted on request. Also available in stainless. One line for all applications.

FEATURE: BENEFIT:

Available for spark plug applications. Designed for both tapered and straight seats.

Once you try Tridair KEENSERT Inserts, you’ll never go back to any other insert!

-

midair Prvducts

Page 2: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

KEEljSERT@ Inserts Installation Guidelines

1.

2.

3.

4.

Edge Distance

Boss Diameter: 1 l/2 x O.D. of insert.

Edge distance to a fiat side: Can be as little as l/32 over l/2 O.D. of the insert. Tap marks may show on flat side and the insert should be positioned with kees 45” to 90” (2 kees).

Broaching

General material harder than RC 30 may require that the tapped holes be broached for the kees. Aluminum, anodized after tapping, also may require broaching. Broach blades may not stand up for more than 3 or 4 holes when broaching inconel and similar alloys. It is possible to drive kees of the KNH and KNHXH series in harder material than the KN series because of wall collapse. Tools with threads to support the inside of the insert are available if wall collapse is encountered.

Thickness of Parent Material

Miniature KEENSERTS Inserts - .015 (minimum) thicker than the length of the insert if it is undesirable to have it protrude through underside of panel. “T” (dimension from catalog) + ,015 if protrusion through underside is permissible.

KN, KNH and KNHXH KEENSERTS Inserts - General minimum thickness should be equal to bolt diameter (Tridair Engineering should be consulted for these applications). Insert will protrude through bottom surface unless length is coded.

Internal Thread Lock

All our internal thread locks conform to MIL-N-25027.

MIL-N-25027 does not call for seating the bolt.

We test with minimum P.D. 3A bolts. 2A bolts, being smaller, will provide very little or no torque and should not be used. Bolts should have 4 turns after encountering the lock. Less turns may not provide the required torque and more turns will wear out the lock faster. For a metric thread a 4H Class bolt is used. to test locking feature.

Seating the bolt will affect the locking torque and the number of locking cycles. How it will be affected depends on the material of the bolt and the insert, the finish on bolt and insert, lubrication on the threads and under the head of the bolt, and the seating torque.

5. Standard Minor Diameter Versus Modified Minor

All other things being equal standard minor diameters will provide greater shear engagement areas. This would be desirable where a bolt goes directly into a tapped hole. In the case of inserts where the O.D. of the insert is so much larger than the diameter of the bolt being used, using a larger tap drill, as we do, does not lower the pullout values to any great extent.

Fairchild Fasteners

Page 3: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

~EEhJSERTS@INSERTS AND STUDS

KEENSERTS Inserts-and Studs provide strong, perma sizes, lengths, materials and types. Because of our nent, metal threads in virtually any material - ferrous, years of application experience, we are geared to non-ferrous or non-metallic. provide solutions to all types of special insert pro-

- blems. If your don’t see a design in this catalog that

Tridair pioneered the design of this type of insert and will suit your application, consult our Sales Engineer is able to offer the widest available choice of standard for other designs to meet your specific needs.

Positive mechanical lock against rotation.

KEES are driven down into the tapped threads of the parent mate- rial during installation to securely lock the insert against rotation.

Featuring an exclusive external thread design, KEEYSERTS pro- vrde maximum pull-out strength wrth a minrmum outsrde diameter.

n Installed with standard taps and drills.

w Available from stock in many sizes and types.

Securely

locked

against rota/ion.

Internal thread lock feature available. inserts wrth this feature are desrgned to se- curely lock a bolt when It is entered Into the Insert only a few turns. The lockrng torque values are consistent and well wrthrn the range established by MIL-I-45914A Even after repeated installations and remov als of the bolt, the lock maintains sufficient locking torque to prevent the bolt from vrbratrng out.

PULL-OUT STRENGTH (for Reference Purposes Only)

To compute the Pull-Out Strength in any parent material, use the following formula:

Calculated Minimum Shear Minimum Ultimate

Pull-Out Strength = Engagement X Shear Strength of

Area (IN*) the Parent Material (PSI)

ABOUT SHEAR ENGAGEMENT AREA

Catalog values for shear engagement areas are based on shear failure in the parent material when the parent materi- al is significantly weaker than the insert or stud material. Such failure occurs in the parent material at or near the

n- major diameter of the insert or stud end external thread. For parent materials of hardness similar to that of the insert or stud, failure occurs by combined shear of both materi- als simultaneously and will occur along a surface approaching the pitch line. The calculated shear engage- ment area should be reduced accordingly. For sufficiently hard parent materials, failure may occur by thread shear at the internal thread of the insert or by stud nut end thread failure.

NOTES:

Inserts: MIL-I-45914, as amended 25Nov1970 has been superseded by MIL-I-45914A dated 25Apr1991. Any reference to MIL-N-25027 is to be disregarded. The tests and methods are all covered in MIL-I-45914A.

Studs: MIL-S-45915 dated 25Nov1970 has been superseded by MIL-S-45915A dated 21Aug1991

midair Prvducts 1

Page 4: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

m 0 _I

8 SELECTOR GUIDE/INDEX

PAGE NO.

1 4 INSTALLATION

2 5-10 CROSS REFERENCE INDEX -Part NO./MS and NAS Equivalents. Decimal Equivalents.

3 II GENERAL PURPOSE INSERTS ir ,‘;

12 “23

Miniature Inserts: For use in electronic and aerospace 3:. .~ _ $;-- --5J

i_3. ;,‘-.--. 6

applications where size and weight are critical. :; ; z-3

$ _ ,*,g _ __ +

_. ..A- .I’ f d

13-15 Lightweight, Heavy Duty and Extra Heavy Duty Inserts: A wide choice of sizes, lengths and materials suit virtually

any requirement.

Miniature Lightweight Heavy Duty

16 Carbon Steel Inserts: These inserts offer the designer a

commercial version of our NAS/MS KEEtjSERTS at a more

economical price. Extra Heavy Duty

Carbon Steel

Carbon Steel

4 17 SPECIAL PURPOSE INSERTS 18 Floating Inserts: Compensate for misalignment automatically.

Ideal for use on curved surfaces or for use with flathead screws.

19 Blind End Inserts: Where it is important to keep a screw isolated from certain assemblies.

20,21 Hydraulic Inserts: For complete port protection in hydraulic or fuel systems.

22 High-Strength Aluminum Inserts: For miniaturized space and electronic systems

22 Solid Inserts: For relocating holes that have been drilled or tapped in the wrong location, to fill holes, or salvage expensive

castings.

23 Cast-In Inserts: For casting into place during die casting and plastic molding operations

2 Fairchild Fasteners

Floating Blind End

High-Strength Aluminum

Solid

Hydraulic

‘iii ‘j,.:: ._T--‘; t, .,,

t. __2

_.;d

Cast-In

Page 5: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

PAGE NO.

METRIC INSERTS Miniature Series Inserts

25

26 5

Lightweight Series Inserts 26

Heavy Duty Series Inserts 27

ti Carbon Steel Inserts 28

These metric inserts are used in the same way and have the

Miniature Lightweight Heavy Duty same design features as General Purpose Inserts. They should be specified in applications wherever design dimensions are required in millimeters instead of inches.

GENERAL PURPOSE STUDS 29 :C i! ; ‘.; ; gj Shear Load Series Studs/AND Standards 30

6 i Ii :1

I

Lightweight Series Studs 31

1. i; Heavy Duty Series Studs/AND Standards 32

;; ii ii Ii

Offered in high performance materials to meet the requirements of aerospace and military specifications. Particularly suited for

Shear Loaa Lightwelght Heavy Duty high temperature, cryogenic or high loading applications.

METRIC STUDS 33 7 +& @I g Shear Load Series Studs 34

k=+ I

Lightweight Series Studs 34

i ?i ‘i d

s

I u

Heavy Duty Series Studs 35 B * 2

$ s s These metric studs are used in the same way and have the same ki $ Q & . design features as General Purpose Studs. They should be

specified in applications wherever design dimensions are Lightweight Metric Studs

required in millimeters instead of inches.

SELF - BROACHING KEENSERTS” 8 Self-Broaching KEENSERTS 36,37

TR28000 ( ) Series Studs 38

TR29000 ( ) Series Inserts 39

BULK INSERTS AND KITS Test results

9 ltidair Products 3

Page 6: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

8 INSTALLATION

One-piece KEE_NSERTS Inserts are supplied with Unlike conventional inserts, there is no need to KEES pre-assembled into dove-tailed slots at the maintain critical depth tolerances.. no chance of factory, to eliminate the problems of selecting, inadequate locking or deformation of internal threads stocking and assembling separate parts. The pre- due to miscalculations of depth. For critical edge positioned KEES automatically set the insert at the distance applications, please consult our home office proper depth below the surface of the parent material. or our local Sales Engineer.

f-L

n DRILL with a STANDARD drill. n COUNTERSINK with a STANDARD countersink (82” to 100”). = TAP with a STANDARD Unified Thread Series tap.

Screw in insert with fingers or installation tool. Insert is designed to stop at the correct depth below the surface of the casting.

Using the installation tool, drive in the KEES. The tool may be used with a hammer or held in an arbor press. The correct insert tool is tabulated with each type of insert in this catalog.

n For Miniature Series inserts, screw the insert onto the threaded mandrel and turn the insert into the tapped hole.

. When the tool handle is depressed, a special spring- loaded trip mechanism within the tool will drive the KEES into the parent material.

n The replacement of inserts is accomplished without reworking the parent material, and the same size insert is used in the original hole.

Screw in

the Insert

Removal of KEEPJSERTS Inserts It is unlikely that KEENSERTS inserts will ever have to be removed since their threads are stronger than origTnal threads. If removal is necessary, however, follow these simple steps.

1. Use STANDARD 2. Deflect “Kees” 3. Remove insert with 4. An identical insert DRILL to remwe insert inward and break off. E-Z OUT type tool. can now be installed in material between the original hole. No “Kees.” rework of the hole will

be necessary.

Broaching Tool for very hard materials.

When the parent material is very hard or tough, a special broach for the KEEs is available.

Broaching Tools are coded in the following manner:

332

INDICATES _2 c NUMBER OF

BROACHING T LOCKING KEES -

TOOL REqOMMENDED IN THE INSERT

INSTALLATION

TAP-DRILL DIAMETER

NOTE: THE SMALLEST TAP DRILL DIAMETER FOR WHICH BROACHING TOOLS CAN BE MADE IS ,213.

Consult Tridair for metnc broaching tool information

4 Fairchild Fasteners

Page 7: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

cn m c)

I

CROSS REFERENCE 3 INDEX 8 Miniature Inserts

Lightweight Inserts Cross Reference MS 51830 Series and NAS 1394 Series.

2 Coarse Threads Fine Threads

MATERIAL

303 CRES 4140/160 KSI A286/140 KSI

MATERIAL

303 CRES 4140/160 KSI A286/140 KSI

- - -

- -

-

- - _

MS 51830CA102(Li - - - I -

- I - I - - - -

- _ -

- I I - I - I - NAS 1394CO8(L) NAS 1394-06(L) NAS 1394CA08(L)

KN(L) 1024J KN(L) 1024JMXSY KN(L) 1024JT

MS 51830-105(L) MS 51830A105(L) MS 51830CA105(L)

-

KN(L) 1032J

MS 51830-201 (L)

NAS 1394C3( L) NAS 1394-3(L) NAS 1394CA3(L)

KN(L) 428J KN(L) 426JMX** KN(L) 428JT

MS 51830-202(L) MS 51830A202(L) MS 51830CA202(L)

KN(L) 420J 1 KN(L) 420JMXSY I KN(L) 420JT I

MS 51630-106(L) 1 MS 51630Al06(L) 1 MS 51630CAl06(L)

NAS 1394C4(L) I NAS 1394-4(L) I NAS 1394CA4cL) I I - I - I - I I

KN(L) 518J KN(L) 518JMXSY 1 KN(L) 518JT

MS 51630-107(L) 1 MS 51830A107fL) I MS 51830CAi07(L) -

KN(L) 524J KN(L) 524JMX** KN(L) 524JT

MS 51830-203(L) MS 51830A203(L) MS 51630CA203(L)

NAS 1394C5( L) NAS 1394-5(L) NAS 1394CA5(L)

KN(L) 624JT __ MS 51830CA204(L)

NAS 1394C6( L) NAS 1394-6(L) NAS 1394CA6(L)

KN(L) 720J KN(L) 720JMX ** KN(L) 720JT

MS 51830-205(L) MS 51830A205(L) MS 51830CA205(L)

NAS 1394C7fLI NAS 1394-7(L) NAS 1394CA7cL) I - I -

KN(L) 813J 1 KN(L) 813JMXSY 1 KN(L)813JT

MS 51630-110(L) I MS 51830AllO~L~ 1 MS 51830CAllO(LI

KN(L) 820J KN(L) 820JMX ** KN(L) 820JT

MS 51830-206(L) MS 51830A206(L) MS 51630CA206(L)

NAS 1394C6(L) NAS 1394-8(L) NAS 1394CA8(L) -- - -

NOTES: 1. When Dr NE on K x

Film is nof required on locking parts, add the suffix, N on NAS Part No., or Part No.

2. The suffix, SPNAS added to KN Part No. or S added to NAS Part No. indicates Silver Plate per AMS 2410.

3. Use (L) in Part No. ONLY if Internal Thread Locking feature is required. 4. “3” code as in KNCA0256J designates threads manufactured to M/L-S-8879. 5. Replace “**” with one of the following suffixes.,

“SY” for MS parts ‘SZ” for NAS parts

ltidair Products 5

Page 8: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Heavy Duty Inserts

Cross Reference MS 51831 Series and NAS 1395 Series.

Coarse Threads Fine Threads

MATERIAL

303 CRES 4140/160 KSI A286040 KSI

KNH(L) 044OJ KNH(L) 0440JMXSY KNH(L) 0440JT

- I - I -

NAS 1395CO4(L) NAS 1395-04(L) NAS 1395CA04(L)

KNH(L) 0632J KNH(L) 0632JMXSY KNH(L) 0632JT

- I - I -

NAS 1395CO6(L) NAS 1395-06(L) NAS 1395CA06( L)

KNH(L) 0832J KNH(L) 0832JMXSY KNH(L) 0832JT

- -

NAS 1395CO8(L) NAS 139508(L) NAS 1395CA08(L)

KNH(L) 1024J KNH(L) 1024JMXSY KNH(L) 1024JT

MS 51831-101(L) MS 51831AlOl(L) MS 51831CA101(L)

- I I -

KNH(L) 4203 KNH(L) 420JMXSY KNH(L) 420JT

MS 51831-102(L) MS 51831A102(L) MS 51831CA102(L)

- I I -

KNH(L) 518J KNH(L) 518JMXSY KNH(L) 516JT

MS 51831-103(L) MS%631A103(L) MS 51631CA103(L)

- - KNH(L) 616J 1 KNH(L) 616JMXSY 1 KNH(L) 616JT

~ MS 51831A104(L) MS 51831CA104(L)

- I - I -

KNH(L) 714J KNH(L) 714JMXSY KNH(L) 714JT -___ MS 51831-105(L) MS 51831A105(L) MS 51831CA105(L)

- - KNH(L) 813J KNH(L) 813JMXSY KNH(L) 813JT

-MS 51831-106(L) MS 51831A106(L) MS 51831CA106(L) .--____ - -

KNH(L) 912J KNH(L) 912JMXSY KNH(L) 912JT

MS51831-107(L) MS 51831A107(L) MS 51831CA107(L)

I - I -

- I - I -

- I - I -

MATERIAL

303 CRES 4140/160 KSI 1 A286/140 KSI

_ - - KNH(L) 1032J KNH(L) 1032JMX** KNH(L) 1032JT

MS 51831-201(L) MS 51831A201(L) MS 51831 CA201 fL\

I

MS 51831-203(L) 1 MS 51831A203(L) 1 MS 51831CA203(L)

NAS 1395C5( L) I KNH(L) d24J KNH(L) 624JMX** I.. I

MS 51831-204(L) MS 51831A204tL) 1 MS 5

‘L

NAS 139Wifl 1 1 NAS 1395CA5(L)

KNHfL) 624JT

I ~ I I831 CA204(L)

S 1395C6(L) 1 NAS 1395-6(L) 1 NAS 1395CA6fL)

KNH(L) 720JMX** 1 KNH(L) 720JT

IS 51831A205(L) 1 MS 51831CA205(L)

NAS 1395C7(L) NAS 1395-7(L) NAS 1395CA7(L)

KNH(L) 820J KNH(L) 820JMX** KNH(L) 820JT

MS 51831-206(L) MS 51831A206(L) MS 51831 CAPOE XL) NAS 1395C8( L) NAS 1395-8(L) NAS 1395CA8(L)

KNH(L) 918J KNH(L) 918JMX** KNH(L) 918JT

MS 51831-207(L) MS 51831A207(L) MS 51831 CA207(L)

NAS 1395C9(L) NAS 1395-9(L) NAS 1395CA9( L)

KNH(L) 1018J KNH(L) 1018JMX** KNH(L) 1018JT

MS 51831-208(L) MS 51831A208(L) MS 51831CA208(L)

NAS 1395ClO(L) NAS 1395-l O(L) NAS 1395CAl O(L)

KNH(L) 1216J KNH(L) 1216JMXSY KNH(L) 1216JT

MS51831-209(L) MS 51831A209(L) MS 51831 CA209(L)

- - -

KNH(L) 1414J KNH(L) 1414JMXSY KNH(L) 1414JT

MS 51831-210(L) MS 51831A210(L) MS 51831CA210(L)

- - KNH(L) 1612J KNH(L) 1612JMXSY KNH(L) 1612JT

MS 51831-211(L) MS51831A211(L) MS 5183lCA211(L)

- - -

Use (L) in Part No. ONLY if Internal Thread Locking feature is required. WOE: Replace “**” with one of the following suffixes: “SY” for MS parts “SZ” for NAS parts

6 Fairchild Fasteners

Page 9: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Extra Heavy Duty Inserts

Cross Reference MS 51832 Series.

Coarse Threads Fine Threads

MATERIAL

303 CRES I

4140/160 KSI ( A286/140 KSI

MATERIAL

303 CRES I

4140/160 KSI A286/140 KSI

KNHXHtL) 1024J 1 KNHXH(LI 1024JMXSY 1 KNHXH(L) 1024JT KNHXH(L) 1032J KNHXH(L) 1032JMXSY KNHXH(L) 1032JT

MS 51832-201 (L) MS 51832A201 (L) MS 51832CA201 (L) MS 51832-l 01 (L) 1 MS 51832AlOi (L) 1 MS 51832CAlOl (L)

- I - I - - - -

KNHXH(L) 420J KNHXH(L) 420JMXSY KNHXH(L) 420JT

MS 51832-102(L) MS 51832A102(L) MS 51832CA102(L)

- - -

I I

KNHXH(L) 428J KNHXH(L) 426JMXSY KNHXH(L) 428JT

MS 51632.202(L) I MS 51832A202tL) 1 MS 51832CA202(L) I I ~ I

- I - KNHXH(L) 524J 1 KNHXH(L) 524JMXSY 1 KNHXH(L) 524JT KNHXH(L) 518J KNHXH(L) 516JMXSY KNHXH(L) 518JT

MS 51832-103(L) MS 51832A103(L) MS 51832CA103(L) MS 51632-203(L) 1 MS 51832A203(L) 1 MS 51832CA203(L)

- I I - - I I KNHXH(L) 616J KNHXH(L) 616JMXSY KNHXH(L) 616JT KNHXH(L) 624J KNHXH(L) 624JMXSY KNHXH(L) 624JT

MS 51832-104(L) 1 MS 51832A104fL) I MS 51832CA104fL) MS 51632-204(L) MS 51632A204(L) MS 51832CA204(L)

-

KNHXH(L) 720J KNHXH(L) 720JMXSY KNHXH(L) 720JT

MS 51832-205(L) MS 51632A205(L) MS 51832CA205(L)

- - KNHXH(L) 714J KNHXH(L) 714JMXSY KNHXH(L) 714JT

MS 51832-105(L) MS 51832A105(L) MS 51832CA105(L)

KNHXHCLI 813J I KNHXH(L) 813JMXSY I KNHXHfL) 813JT

- I I - KNHXH(L) 82OJ I KNHXH(L1 820JMXSY I KNHXH(L) 820JT

I - I -

MS 51632-106(L) I MS 51832A106(L) I MS 51832CA106(L) MS 51832-206(L) I MS 51832A206(L) I MS 51832CA206(L)

- I - I - -

KNHXH(L) 912J KNHXH(L) 912JMXSY KNHXH(L) 912JT

MS 51832-l 07(L) MS 51832A107(L) MS 51832CA107(L)

KNHXH(L) 918J KNHXH(L) 918JMXSY KNHXH(L) 918JT

MS 51632-207(L) MS 51832A207(L) MS 51832CA207(L)

- - I - I -

KNHXH(L) 1011J KNHXH(L) 1011JMXSY KNHXH(L) IOIIJT KNHXH(L) 1018J 1 KNHXH(L) 1016JMXSY 1 KNHXH(L) 1016JT

MS 51832-108(L) I MS 51832AlOE(L) I MS 51832CA108(L) MS 51632-208(L) 1 MS 51832A208(L) 1 MS 51832CA208(L)

- - -

KNHXH(L) 1216J KNHXH(L) 1216JMXSY KNHXH(L) 1216JT

MS 51832-209(L) MS 51632A209(L) MS 51832CA209(L)

- - KNHXH(L) 1210J KNHXH(L) 1210JMXSY KNHXH(L) 1210JT

MS 51832-109(L) MS 51832A109(L) MS 51832CA109(L)

- - - KNHXH(L) 1414J KNHXH(L) 1414JMXSY KNHXH(L) 1414JT

MS 51832-210(L) MS 51832A21 O(L) MS 51832CA210(L)

- -

KNHXH(L) 14C9J I KNHXH(L) 1409JMXSY I KNHXH(L) 1409JT I I

MS 51832-110(L) 1 MS 51832AllO(L) 1 MS 51632CAllO(L) I

I _ I - I -

KNHXH(L) 1612J KNHXH(L) 1612JMXSY KNHXH(L) 1612JT

MS 51832-211 fLI I MS 51832A211 (L) I MS 51832CA211 (L)

KNHXH(L) 1608J KNHXH(L) 1606JMXSY KNHXH(L) 1608JT

MS 51832-111 (L) MS51832Alll(L) MS51832CAlll(L)

- - - - - -

Use (L) in Part No. ONLY if Internal Thread Locking feature is required.

ltidair Products 7

Page 10: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Lightweight Studs

Cross Reference MS 51833 Series.

Coarse Threads Fine Threads

MATERIAL

303 CRES I

4140/160 KSI A286/140 KSI

MATERIAL

303 CRES I

4140/160 KSI A286/140 KSI

_ I - I -

KNNS 420JS-(NL) KNNS 420JMXSY-(NL) KNNS 420JT-(NL)

MS 51833 C102-(NL) MS 51833-102.(NL) MS 51833 A102-(NL)

_ - -

KNNS 5183s.(NL) KNNS 518JMXSY-(NL) KNNS 518JT-(NL)

-MS 51833 Cl03-(NL) MS 51833-103.(NL) MS 51833 Al03-(NL)

- KNNS 6163s.(NL) KNNS 616JMXSY-(NL) KNNS 616JT-(NL)

MS 51833 C104-(NL) MS 51833.104-(NL) MS 51833 A104-(NL)

_ _

KNNS 714JS-(NL)

KNNS 813JS-(NL) KNNS 813JMXSY-(NL) KNNS 813JT-(NL)

MS 51833 Cl06-(NL) MS 51633.106.(NL) MS 51833 AlOG-

_ _ _

NOTE: Replace (NL) in Pari No. wjfh Nut End Length in 1/76”increments Ex.: --22 = I 318”

KNNS 1032JMXSY-(NL) KNNS 1032JT-(NL) ==~---+~-~~3 A2,,-(NL) MS 51833 C201-(NL) MS 51833.201.(NL)

_ I - I -

KNNS 428JS-(NL) KNNS 428JMXSY-(NL) KNNS 428JT-(NL)

MS 51833 C202-(NL) MS 51833-202.(NL) MS 51833 A202-(NL)

- I - I -

KNNS 524JS-(NL) KNNS 524JMXSY-(NL) KNNS 524JT-(NL)

MS 51833 C203-(NL) MS 51833.203.(NL) MS 51833 A203-(NL)

_

KNNS 624JS-(NL) KNNS 624JMXSY-(NL) KNNS 624JT-(NL)

MS 51833 A204-(NL)

KNNS 720JS-(NL) 1 KNNS 720JMXSY-(NL) 1 KNNS 720JT-(NL)

MS 51833 C205-(NL) 1 MS 518&205-(NL) 1 MS 51833 A205-(NL) -

_ - -

KNNS 820JS-INLI 1 KNNS 820JMXSY-fNL) 1 KNNS 820JT-INL)

MS 51833 C206-(NL) 1 MS 51833.206.(NL) I MS 51833 A206-(NL)

_ _ -

NOTE: When referring to MS Parf Nos. use “dash” (-i in Part No. in lieu of “13” if dulled ho/e IS not required. Use “D” in fart No. in lieu ot “dash” (-1 only il c/r//led ho/e is required. Ex: MS 57834 C703 024

NOTE M/L-S45915 dated Z5Nov1970 has been superseded by M/L-S-45915A datedZlAugl991.

Notes & sketches

8 Fakhild Fasteners

Page 11: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Heavy Duty Studs

Cross Reference MS 51834 Series.

Coarse Threads

MATERIAL

303 CRES 414O/i60 KSI A286/140 KSI

- KHNS 0832JS-(NL) KNHS 0832JMXSY-(NL) KNHS 0832JT-(NL)

MS 51834 ClOl-(NL) MS 51834-lOl-(NL) MS 51834 AlOi-(NL)

Fine Threads

MATERIAL

303 CRES I

4140/160 KSI A286/140 KSI

- I - I -

KNHS 1024JS(NL) 1 KNHS 1024JMXSY-(NL) 1 KNHS 1024JT-(NL)

MS 51834 CIOP-(NL) 1 MS 51834.102.(NL) 1 MS 51834 Al02-(NL)

_ - _

KNHS 42OJ.S(NL) KNHS 420JMXSY-(NL) KNHS 420JT-(NL)

MS 51834 Cl03-(NL) MS 51834.103.fNL1 MS 51834 Al03-(NLI ~ I ~ ,

I I

- - _

KNHS 428JS-(NL) KNHS 428JMXSY-(NL) KNHS 428JT-(NL)

MS 51834 C203-(NL) MS 51834.203.(NL) MS 51834 A203-(NL)

- I - _ I - I -

KNHS 518JS-(NL) 1 KNHS 518JMXSY-(NL) 1 KNHS 518JT-(NL) KNHS 524JS-(NL) 1 KNHS 524JMXSY-(NL) 1 KNHS 524JT-(NL)

MS 51834 Cl04-(NL) ( MS 51834-104-(NL) 1 MS 51834 Al04-(NL)

- I - I -

KNHS GIGJS-(NL) 1 KNHS 616JMXSY-(NL) 1 KNHS 616JT-(NL)

- MS 51834 ClOS-(NL) 1 MS 51834.105.(NL) 1 MS 51834 Al05-(NL)

- I - I -

KNHS 714J.S.(NL) I KNHS 714JMXSY-fNL) I KNHS 714JT-(NL)

MS 51834 CIOG-(NL) 1 MS 51834-106-(NL) I MS 51834 AlOG-

KNHS 813JS-(NL) KNHS 813JMXSY-(NL) KNHS 813JT-(NL)

MS 51834 Cl07-(NL) MS 51834.107.(NL) MS 51834 A107-(NL)

_ -

KNHS 912JS-(NL) KNHS 912JMXSY-(NL) KNHS SIPJT-(NL)

MS 51834 Cl08-(NL) MS 51834-108-(NL) MS 51834 A108-(NL)

_ - -

KNHS IOIIJS-(NL) KNHS lOllJMXSY-(NL) KNHS: IOilJT-(NL)

MS 51834 CIOS-(NL) MS 51834.109.(NL) MS 51834 AlOS-(NL) - - -

KNHS lZlOJS-(NL) KNHS 12lOJMXSY-(NL) KNHS 1210JT-(NL)

MS 51834 CllO-(NL) MS 51834.110.(NL) MS 51834 AllO-

- - -

KNHS 1409JS-(NL)

t

KNHS 1409JMXSY-(NL) 1 KNHS 1409JT-(NL)

MS51834Cill-(NL) MS51834-ill-(NL) 1 MS51834AlIl-(NL) I

- I KNHS 1608JS-(NL) 1 KNHS 1608JMXSY-(NL)I KNHS 1608JT.(NL)

MS 51834 Cll2-(NL) 1 MS 51834.112-(NL) 1 MS 51834 AllP-(NL)

- - -

NOTE: Rep/ace (‘NL) in Part No. with Nut End Length in l/16” increments Ex.: -22 = 13/8”

- I - I -

KNHS 918JS-(NL) KNHS 918JMXSY-(NL) KNHS 918JT-(NL)

MS 51834 C208-(NL) MS 51634.208.(NL) MS 51834 A208-(NL)

- I - I -

KNHS 1018JS-(NL) KNHS 1018JMXSY-(NL) KNHS 1018JT-(NL)

MS 51834 C209-(NL) MS 51834.209.(NL) MS 51834 A209-(NL)

_ _ -

KNHS 1414JS-(NL)

MS 51834 C211-(NL) MS 51834.211.(NL)

- I I

KNHS 1612JS(NL) KNHS 1612JMXSY-(NL) KNHS 1612JT-(NL)

MS 51834 C212-(NL)I MS 51834.212.(NL) I MS 51834 A212-(NL)

- I - I _

NOTE: When referring to MS Parf Nos. use “dash” t-J in Part No. in lieu of “D” if drilled ho/e IS not reou/red. Use “D” in Part No in lien of “dash” (-) only if drilled hole is required. Ex.: MS 51834 Cl03 024

‘Itidair Products 9

Page 12: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Decimal/Metric Equivalents

Decimal Equivalents

M/M T

M/M M/M

. .

. .

. .

‘Ii

L

.

. .

. .

‘i

.

. .

. .

s. . . . .

-L-L-

9. . . . .

L

. .

.

.

l'd.

. .

. . . .

1.1:

M/M

.

I.;.

2

ii. . . . .

-IL-_- 14. . .

ii.

2 .

1';. . .

2 17. . . .

l'i

. .

1’s. . .

L

hi. . .

ii.

. .

. .

2.2.. . .

DECI- MAL

.4375

.4531

.4687

.4724

.4a44

.5000 slia .5156 .5312 .5469

.5512

.5625

.57al

.5906

.5937

.6094

.6250

.6299

.6406

.6562

.6693

.6719

.6875

.7031

.7oa7

.7187

.7344

.74ao

.7500

.7656

.7ai2

.7874

.7969

.a125

.8268

.8281

.8437

.8594

.8661

.8750

.a906

.9055

.9062

.9219 9375 : .9449 .9531 .9687 .9842 .9a44

1.0000

DECI- MAL

.0820

.0860

.0890

.0935 0937 i .0960 .0980 .0995 .1015 .1040

.1065

.1094

.llOO

.I110

.I130

.I160

.llai

.1200 1250 .1265

.I360

.I405

.I406

.I440

.1470

.1495

.1520

.I540

.I562

.1570

.1575

.1590

.I610

.1660

.1695

.I719

.I730

.I770

.laoo

.la20

.1850

.I875

.I890

.I910

.1935

.1960

.1968

.I990

.2010

.2031

.2040

DRILL SIZES

80 79

DECI- MAL

.0039

.0079

.0118

.0135

.0145

.0156

.0157

.0160

.0180

.0197

.0200

.OPlO

.0225 0236 .0240

.0250

.0260

.0276

.02ao 0292

.0310

.0312

.0315 0320 .0330

.0350

.0354

.0360

.0370

.03ao

.0390

.0394

.0400

.0410

.0420

.0430

.0465

.0469

.0520

.0550

.0595

.0625

.0635 0670 .0700

.0730

.0760

.07ai

.0785

.0787

.0810

DRILL SIZES

45 44 43 42

3132

41 40 39 38 37

36 7164 35 34 33

32

3; l/a 30

29 28

9164 27 26

25 24 23

5132 22 --

;; 20 19 18

11/64 17 16 15 14

13 3/16 12 11 10

9

8 7

13/64 6

DRILL SIZES

5 4 3

7132

DECI- MAL

.2055

.2090

.2130

.2187

.2210

.2280

.2340

.2344

.2362

.2380

.2420

.2460

.2500

.2500

.2570

.2610

.2656

.2660

.2720

.2756

.2770

.2810

.2812

.2900 2950 m .2969 .3020 .3125 .3150 .3160

.3230

.3281

.3320

.3390

.3437

.3480

.3543

.3580

.3594

.3680

.3750

.3770

.3860

.3906

.3937

.3970

.4040

.4062

.4130

.4219

.4331

DRILL SIZES

7116 29164 15132

31/64

l/2

33764 17132 35164

.l

.2

.3

.

.4

5

II64

;i 77

: 76 75 74

i

72 71

;o 69

68 l/32

s; 66

65

64 63 62

61

60 59 58

1 A

15164

0

C D l/4

E F

G 17164

H I

; J K

9132 L M

19164 N

5/16 . . 0

P 21164

0 R

11/32

S

T 23164

U

3/a V W

25164

; X Y

13132 Z

27164 .

.

.s 9;;6 37164

19;32

39164 518

41'164 21132

43'/64 11/16 45164

; 23132 47164

3.1.4 49164

25132

51/64 13/16

A 53164 27132 55164

+/.a

57164

29132 59164 15/16

.7

. .

3.’

.

.

. -.-z--

4.

.

. 57 56

3164 55 54

53 l/16 52 51 50

49 48

5164 47

46

L

.

i:

. ii. . . .

2

24. .

;i

2i:4

k.’

--L-L--

61./64 31132

6i;64 1

10 Fairchild Fasteners

Page 13: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

GENERAL PURPOSE INSERTS iii 3

Inserts shown In this section were designea for general purpose applications.

The Miniature size inserts are for use in electronic and aerospace applications where size and strength are critical. These inserts may be installed in sheet material as thin as 1 /I 6” providing protrusion of insert is not objectional. Their pull-out strength exceeds the tensile strength of most Military Standard screws. The Internal Thread Locking versions conform to MIL-N-25027.

Lightweight, Heavy Duty and Extra Heavy Duty inserts are offered in a wide choice of thread diameters and materials to suit virtually any performance requirement. Each is available with Internal Thread Locking features.

Carbon Steel inserts are for use In commercial or repair applications where NAS or MS specifications are not required.

Internal thread sizes larger than shown are available upon request.

SPECIFICATIONS:

All dimensions in inches.

Tolerances for all inserts in this section are + .OlO unless otherwise specified.

Other materials available upon request.

Shear engagement area dimensions shown (sq. in.) are minimums.

NOTE: All internal threads are manufactured to MIL-S-8879 except where noted.

INSTALLATION TAP-DRILL HOLE TOLERANCE

.120TO .233 = -.OOl +.002

.234 TO 500 = - ,001 + .004 Above ,500 = - .OOl + .005

INDEX PAGE NO.

How To Order 12

Miniature Inserts

Lightweight Inserts

Heavy Duty Inserts

12

13

14

Extra Heavy Duty Inserts

Thinwall & Heavy Duty Carbon Steel Inserts

15

16

Wdair Products 11

Page 14: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

0 z 3

Miniature Inserts

r PART NO. INSTALLATION DATA REMOVAL DATA

DIMENSIONS I

INTERNAL THREAD LOCKING

C’SINK DIA.

+ .OlO -.ooo

DRILL

iqzi

THREAD TAP INSTALLATION

-t SIZE TOOL

DEPTH PART UNF-2B MIN. NUMBER

6 - 40 .I 30 TKNC 008

6 - 40 .I 30 TKNCCL 02

+8-32 .I40 TKNC 02

lo-32 ,160 TKNC04

12-28 .I 60 TKNC 06

l/4 - 28 ,210 TKNC 08

NON-LOCKING

KNC0080J 0 - 80 6 - 40

UNJF-3B UNF-3A #38

(.101) #38

(.lOl) l/l6

#33

t

(.113)

#29

(;;;) 3/32

(.159)

.0132

t

.Oi 32

.0157

2 - 56 6 - 40 UNJC-3B UNF-3A

+

2 - 56 8-32 UNJC-3B UNC-3A

4 - 40 lo-32

‘KNCC0256J ‘KNCCL0256J

*KNCAL0256J ‘KNCA0256J

‘KNCA0440J .0302 17/ ‘KNCAL0440J

,255

*KNC0632J ‘KNCL0632J

*KNCA0832J ‘KNCAL0832J $9) -I’*

*indicates that parfs are normally available from sfock. **MODIFIED MINOR DIAMETER t 8-32 is /./NC-Z6

*5:;;: STANDARD MATERIALS: Insert: 303 CRES (passivated)

KEES: 302 CRES See “How To Order. ” Page 12 for more information.

How To Order: Standard Insert Material and Finish: 303 CRES (passivated). No identifying marks on insert. Standard Kees Material: 302 corrosion resistant steel. Other materials available by special request. fl This ordering code may be used for all inserts in this section except the RKKA and RKK series inserts on Page 16 which are supplied in carbon steel only, These should be ordered bv part numbers as tabulated. n All others mav also be ordered bv Dart numbers tabulated unless a special finish, length or material is required. In this case, use th>e ordering code below.

KNHL 428 J MX-9 SY T - &J --I

l- FINISH DESIGNATION (Used ONLY if finish required is other than standard.) SP = Sliver Plate per QQ-S-365 SX = Cad. Plate per 00-P-41 6 Type I CL.3 SY = Cad. Plate per QQ-P-416 Type I I CL.3 SZ = Cad. Plate per QQ-P-416 Type I I CL.2

DRY FILM LUBRICANT On all locking parts unless otherwise specified by adding “NE” to finish designation.

LENGTH Specified in l/16 inch increments (used ONLY if length reauired is other than standard) (EX: -7 for ,437 lenath) KEENSERTS shorter than standard lengths have nocdunter- bore unless requested.

BASIC SERIES

HEAVY DUTY SERIES

INTERNAL THREAD LOCK

INTERNAL THREAD DIAMETER in l/16 inch increments, except below

l/4 inch bolt size Numbered screw sizes as follows:

10 - #I 0 screw size 08 - #8 screw size 06 - #6 screw size 04.- #4 screw size 02 - #2 screw size

008 #08 screw size

NO. OF INTERNAL THREADS PER INCH MATERIAL DESIGNATION (Used ONLY if material required is other than specified standard.)

DESIGNATES MIL-S-8879 INTERNAL THREADS

MX = Chrome Moly Steel 160,000 P.S.I. MIN. identified on top of insert (TYP.) by two parallel dash marks (cad. plated per QQ-P-416 TYPE 1 CL.3.

T = A266 CRES (DassiVated) identified on top of insert (TYP.) by one dash mark.

BR = Bronze, completely non-magnetlc inserts (cad. plated per QQ-P-416 TYPE II CL.3)

1 12 Fairchild Fasteners

Page 15: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Lightweight Inserts

I PART NO. I DIMENSIONS

INTERNAL INTERNAL EXTERNAL THREAD

NON- LOCKING THREAD THREAD

LOCKING CLASS3B SIZE CLASS SHEAR 2A(MOD.) ENGAG.

'KN1032J .1517 *KNL1032J lo-32 .0945

'KN1024J 5116-18 .1517 *KNL1024J lo-24 .0945

*KN428J .2371 -

.KNL428J l/4 28 ,1726 .KN420J 318-16 .2371

*KNL420J l/4-20 .1726

.KN524J .3049 .KNL524J 5116-24

'KN518J 7116-14

.2321

5116-18

.3049 *KNL518J .2321

*KN624J

*KNL624J 318-24

.4299

l/2-13 .3366 'KN616J

318 -16

.4299

'KNL616J .3366 KN720J .5665

_ L A

.31 .31 __

.31

.33 .37 __

.36

.34 .43 ~

.37

.36 50 ~

.40

.41 .56 ~

.45

.42 .62 ~

.47

*indicates that parts are normally available from stock

inserts with internal thread size 5/f 6 and above furnished with 4 locking KEES

-

Notes & sketches

3

TAP DRILL DIA.

THREADTAP

SIZE CLASS2B

,272 ,323 5116 -18

,332 ,385 318-16

,397 ,447 7116 -14

,453 ,510 l/2-13

,516 ,572 g/16-12

,578 ,635. 518-11

INSTALLATION DATA I

REMOVAL DATA

.37 7132

11132

13132 3116

15132

17132

DEPTH

5132

STANDARD MATERIALS: Insert: 303 CRES (passivafed) KEES: 302 CRES

See “How To Ordec ” Page 12 for more information.

lkidair Products 13

Page 16: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

0 2 Heavy Duty

3 Inserts

( r DIMENSIONS INSTALLATION DATA REMOVAL DATA

DRILL %ANK t .oio - .ooo

I THREAD

SIZE UNC-2B

TAP INST;~\;TlON

MIN. PART DEPTH NUMBER I I NON-

LOCKING ‘%ER~~L LOCKING

L SIZE I IEPTH

,323 5116-18 THD0832L 7132

,385 318-16 .37 THD1032L

THD1024L

l/8 9132

,447 7116-14 THD428L

.43 THD420L

11132

,510 l/2-13 THD524L

.50 THD518L

13132

,572 9116-12 THD624L

.56 THD616L

15132

,635 518-11 THD720L

.68 THD714L

17132 3116

,700 11/16-11 NS

THD820L .75

THD813L 19132

,822 ‘3’LL- l6 THD918L

.94 THD912L

23132

,885 718-14 UNF

THDlOlEL 1.00

THDlOllL 25132

1.145 1-118-l;

UNF 31132

1.270 Yrfk li

1.31 1.44 THD1216L

1.31 1.44 THD1210L

+$ THD1414L

1.44 1.56 THD1409L

1.56 1.68 THD1612L

1.56 1.68 THD1608L

I-3132 5116

1.395 I-7132

-

-1

-

-_

I

I’

8 -32 5116-18 .1517 .0945

lo-32 .1901 3/E-16 .1156

10-24 .1901 .1156

l/4-28 .2842 7116-14 .1970

l/4-20 .2842 .1970

5116-24 .3588 l/2-13 .2608

5116-18 .3588 .2608

318-24 .4975 9116-12 .3843

318-16 .4975 .3843

7116-20 .7172 518-11 .5831

7116-14 .7172 .5831

l/2-20 .8884 11/16-11 .7368

112-13 NS .8884 .7368

9116 - 18 1.2493

13/16-16 g/16-12 ;:;;;;

1.0247 518-18 1.4866

7'8 -'4 1.2415 518-11 1.4866

1.2415

.31 'KNHLlO32,

KNH1024J KNHL1024,

*KNH428J AKNHL428J

AKNH420J *KNHL420J

'KNH524J 'KNHL524J

'KNH518J 'KNHL518J

.KNH624J 'KNHL624J

.37

.43

.50

.62

.68

.81

.87

1.12 1.25 1.12 1.25 1.25 1.37 1.25 1.37 1.37 1.50 1.37 1.50

314-16 2.4901

l-118-12 314-10 ;:4"9";;

2.4478 718-14 3.1370

718-g l-114-12 ;:y;;"o

3.0775 1-12 3.8381

l-318-12 ?? 1-8 Y.t381

3.7929

*indicates that parts are normally available from stock. *MODIFIED MINOR DIAMETER

inserts with infernal thread size 5116 and above furnished with 4 locking KEES.

STANDARD MATERIALS: Insert: 303 CRES (passivafed) KEES: 302 CRES

See “How To Order; ” Page 12 for more information. 14 Fairchild Fasteners

Page 17: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

--

m c) -_1 r LOCKING KEES

Extra Heavy Duty Inserts

NOD.) SLlND”OLE 1 THRUHOLE INSTALUTIDN INSTALLATION

t

PART NO. I DIMENSIONS

zJy%JL

INSTALLATION DATA REMOVAL DATA

T NON- INTERNAL

LOCKING I I INTERNAL THREAD THREAD LOCKING CLASS38

:'SINK DIA. t.010 -.ooo

\P

MIN. 1EPTH

INSTALLATION TOOL PART

NUMBER

DRILL C

,

)

,

,

I

.

1

THREAD

SIZE UNC-PB

,323

TI

d

,

SIZE DEPTH

5/16-18

3/8-1E

.31 THXHD06321

,385

713:

913: l/8

THXHD08321

,447 7116-14 .37 THXHD1032L

THXHD10241 1113:

,510 .44 THXHD428L

l/2-13 THXHD420L

1313:

.572 9116 -12 .50 THXHD524L

1513: THXHD518L

THXHD624L ,635 518-11 .56 1713: 3116

THXHD616L

'YY

THXHD720L .68

.75

.94

1913: THXHD714L

THXHD820L ,822 13116-16

UNF 2313:

THXHD813L

THXHD918L ,885 718-14

UNF THXHD912L 2513:

1-12 UNF

1.00 THXHD10181

THXHDlOlll 2713:

1.270 l-114 -12 UNF

1.31 1.44

I-318 -12 UNF

_

1.31 1.44 1.44 1.56 1.44 1.56 1.56 1.68 1.56 1.68

THXHD12161

THXHD12101

THXHD1414L

THXHD1409l

THXHD16121

THXHD1608L

1-313:

1-713:

--

-1113:

5116

.25

l-1/2- 12 UNF

.2005

.4163

9116-12 :;y;; .4:

.3029

.5584

518-11 .4243 ,5584 .5C

.4243

.8000 l/16-11 .6498 NS .8000 ,6i

.6498 1.0293

3116 -16 ,:;;;; .6E

.8642

_l

-1

1 _ 12 1’2770 1.6420

,8j

1.2770 2.7966 1.1;

1-1'4 - l2 2.5505 1.2E 2.7966 1.12 2.5505 1.2: 3.4652 1.2E

1-3’8 3.2769 1.37 - l2 3.4652 1.2E 3.2769 1.37 4.2374 1.3i

l_1l2 _ 12 4.2135 1.5C 4.2374 1.37

KNHXHlOllJ KNHXHLlOllJ

518-11

KNHXHl216J KNHXHL1216J

314-16

KNHXHI210J KNHXHL1210J

314-10

KNHXH1414J KNHXHL1414J

7/8- 14

KNHXH1409J KNHXHLl409J

718 - 9

KNHXHl612J 1-12 KNHXHLl612J

KNHXHl608J 1-8 KNHXHLl608J

1.520 -1

4.213511.5C

inserts with internal ihread size l/4 and above furnished with 4 locking KEES. STANDARD MATERIALS:

*MODIFIED MINOR DIAMETER Insert: 303 CRES (passivated) KEES:302 CRES __

midair Products 15 See “HOW ro Order; ” Page 12 for more information.

Page 18: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

cn m

c) -_I 0

2 Carbon Steel

3 Inserts

T INSTALLATION DATA REMOVAL

DATA

DRILL

I DIMENSIONS

t PART NO. TAP SIZE

CLASS28

%ET PART

NUMBER

TRKAlO

TRKAil4

TRKA 5116

TRKA 318

TRKA7l16

TRKAll2

TRK08

TRKlO

TRKll4

TRK5l16

TRK 318

TRK 7176

TRKll2

TRK 9116

TRK 518

TRK3l4

TRK 718

SIZE

7132

9132

17132

73132

15132

17132

7132

9132

77132

13132

75132

17132

21132

25132

37132

I-3132

TRKI l-7132

TRKI-718 l-11132

TRKl-714 l-15132

TRKl-l/2 l-23132

TRKl-314 l-31132

EXTERNAL THREAD

s;w&y LENGTH

TAP

DDRI'A:

C'SINK DIA.

5116-18

"Q" 318-16

"X" 7116 - 74

29164

33164

.32

.3a

.44

.51

.57

.63

l/2-13 _

9116-12

37164 518-11

I‘ II

"Q"

.32 5116 -78

.3a 3/a-16

"X" .44 7116-14 _._

29164 .51 l/2-13

33164 .57 9/16- 72

37164 .63 5/a- 77

45164 .76 314-76

53164 .88 718-14

l-1116 7.74

7-3176 1.27

i-l/a-12

l-714-12

l-5176 7.39 1-318-12

l-7116 7.52 l-112-12

i-9176 7.64

7.89

2.74

7-518-72

l-13116 1-718-7

2-l/76 2-l/8- 1

DE -

5

:PTH

I32

1116

ii8

s/16

1 5176

5116-18 .37

318-16 .37 ! 7116 - 74 .43

712-73 .50

9176-72 .56

518-71

5116-18

318-16

7116-14

712-73

g/76-12

518-71

3/4- 76

.62

.37

.31

.37

.43

.50

.62

314-16 .al

718-14 .a7

1-118-72 1.12

l-1/4- 72 1.25

l-318 - 12 1.37

l-112-12 1.62

7-518-72 7.81

l-7/8- 12 2.00

2-118-12 2.12

*RKKa-32

*RKK3/8-16

'~~~518 -la 518-18 'RKK3/4-10 314-10

m33/4-76 314-16

*RKK7/8-9 718-9

'RKK7/8-74 718-14

*RKKl-8 7 -8

'RKKl-12 1-12

*RKKl-14 1-14

'RKKl-718-7 l-718-7

'RKKl-l/8-72 l-7/8-12

*RKKl-712-72 l-7/2- 72

.RKKl-314-5 7-314-5

.RKKl-3/4- 72 1-314-72 _

&indicates that parts are normally available from stock THREADS ARE MANUFACTURED TO MIL-S-7742

inserts wifh internal thread size 5/16 and above furnished with 4 locking KEES.

Material: Cl215 Steel or equivalent.

Finish: Parkerize. 16 F&child Fasteners

Page 19: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

SPECIAL PURPOSE INSERTS

Floating Inserts are desrgned to compensate automatically for misalignment from ,015 (for 2-56) up to .040 (for #IO and larger sizes). The floater is supplied as a one-piece unit. Ideal for use on curved surfaces or for use with flathead screws.

Blind End Inserts are used in applications where it is important to keep a screw isolated from certain assemblies, such as electronic circuitry. They assure that dust, chips and other foreign objects will not contaminate an assembly.

Hydraulic Inserts are for use in hydraulic or fuel systems. They offer strong, permanent threads and wear-resistant sealing surfaces in soft metal castings or accessories. They permit repeated installation and removal of AND and MS fittings without-damage to expensive castings and ports.

_ High-Strength Aluminum Inserts, designed for miniaturized space and electronic systems, may be used in most any material. including aluminum and magnesium. A significant reduction in weight can be realized with these non-magnetic inserts. They may be installed in materials as thin as l/8“ (l/16” if end may protrude).

Solid Inserts are ideal for relocating holes that have been drilled or tapped in the wrong location, to fill holes that are too large, or to salvage expensive castings.

Cast-In Inserts are designed for casting into place during die casting, centrifugal, investment and permanent mold processes and many plastic molding operations. Their high strength resists

- high oressures generated during these processes.

Other materials available upon request.

SPECIFICATIONS: Tolerances for all inserts in this section are + ,010 unless otherwise specified. Shear engagement area dimensions shown (sq. in.) are minimums.

INSTALLATION TAP-DRILL HOLE TOLERANCE: ,134 TO ,228 = - ,001 +.003

,234 TO ,500 = - ,001 + ,004 All dimensions in inches. Above ,500 = --.OOl +.005

NOTE: All internal threads are manufactured to MIL-S-8879 except where noted

INDEX PAGE NO.

How To Order 18

Floating Inserts 18

Blind End Inserts 19

Hydraulic Inserts 20, 21

High-Strength Aluminum Inserts

Solid Inserts

Cast-In Inserts

22

22

23

ltidair Products 17

Page 20: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

INSTALL INSERT .OlOTO .090 BELOW SURFACE - DRIVE LOCKINQ KEEF) DOWN

Floating Inserts

Mm;;L I,-’ (MOD,* I BLIND HOLE THRU HOLE INSTALLATION INSTALLATION

KNK SERIES KNKD SERIES

I DIMENSIONS INSTALLATION DATA

REMOVAL DATA

PART NO. TAP 1 DRILL

DIA.

EXTERNAL THREAD

SIZE SHEAR CLASS 2A r ENGAG

C’SINK DIA.

+ ,010 - ,000

t

,228 ,250 T ,272 ,323

,332 ,385

l/4-28 .12 TK 02 #8 (.199) 3132

5116 - 24 .31 TK 04 7132

2 - 56 l/4 - 28’”

5116 - 24

KNK(L)0256J

‘KNK(L)0440J

‘KNK(L)0632J

‘KNK(L)0832J

‘KNKDfLllO32J

/

l/8 318 - 24 318 - 24 .3a TK 06 9132

318 - 24 .3a TK 08 9132

7116 - 20 .39 TKOlO 11132

l/2 - 20 .39 TK4 13132

518-18 .50 TK5 17132

314 - 16 .62 TK6 21 I32

318 - 24 ,332 1 ,385

,406

,468

7116 - 20* ,447

,510

KNKDiLjl024J ‘KNKD(L)428J KNKD(L)420J ___._~ KNK(L)524J KNK(L)518J KNKD(L)624J KNKD(L)616J KNKD(LI714J

5132

l/2-20*

518 - la* .5781 ,635

,703 ,760 3116 3/4- 16”

7/a 143:

f

,828

,937

,885 KNKDiL)720J 7;16 -20 KNKD(L)820J

t

l/2 - 20 KNKD(L!813J_ l/2 - 1s

1 _ 12:s 1.020

STANDARDMATERIALFORFLOATING /NSERTS:KNKOZ% through KNK 0832-303 Corrosion-resistant steel. KNKD 1032 through KNKD 813- chrome-Mo/ystee/(Cad Plated Type I, CL.3). 760,000 ES/M/N. U.T.S.

*indicates that Darts are normally available from stock.

*MODIFIED MINOR DIAMETER

Use (L) in Part No. ONLY if Internal Thread Locking feature is required. inserts with infernal threadsize 5/16 andabove furnished with 4 locking KEES.

HOW TO Order: The products in this section may be ordered by part numbers tabulated unless a special finish, length or material is required. In this case, use the ordering code below. Standard Material and Finish: For Floatmg Inserts: KNK 0256 through KNK 0832-303 Corrosion-resistant steel. KNKD 1032 through KNKD 813-chrome-Moly steel (Cad. Plated Type I, CL. 3). 160,000 PSI MIN. U.T.S. For High Strength Aluminum Inserts: 7075-T6 Aluminum alloy. For Other Inserts in Section 4: 303 CRES (passivated) unless otherwise specified. Standard Kees Material: 302 Corrosion-resistant steel unless otherwise requested. (Beryllium copper KEES are standard on KNCE(L) and all bronze inserts.)

KNHBL 428 J MX-12 SZ BASIC SERIES

HEAVY DUTY BLIND-END SERIES

INTERNAL THREAD LOCK (Use “L” in part number only if internal

thread locking feature required.)

INTERNAL THREAD DIAMETER in l/l6 inch increments, except below

II4 inch bolt size Numbered screw sizes as follows:

10 - #lO screw size 08 - #B screw size 06 - #6 screw size 04 - #4 screw size 02 - #2 screw size

NO. OF INTERNAL THREADS PER INCH

FINISH DESIGNATION (Used ONLY if finish required is other than standard.) SP=Silver Plate per QQ-S-365 SX = Cad. Plate per QQ-P-416 Type I CL.3 SY =Cad. Plate per W-P-416 Type II CL.3 SZ = Cad. Plate per QQ-P-416 Type I I CL.2

DRY FILM LUBRICANT On all locking parts unless otherwise specified by aading “NE” to finish designation.

LENGTH (Does not apply to Floating Inserts.) Must be specified in 1 I16 inch increments (used ONLY if length required is other than standard)(EX: -7 for ,437 length) KEENSERTS shorter than standard lengths have no counter- bore unless requested.

MATERIAL DESIGNATION (Used ONLY if material required is other than specified standard. See above “How To Order” Standard Material and Finish

MX = Chrome Moly Steel 160,000 P.S.I. MIN. identified on top of insert (TYP.) by two parallel dash marks (cad. plated per QQ-P-416 TYPE I CL.3)

T = A286 CRES (passivated) identified on top of insert (TYP.) by one dash mark

BR = Bronze, completely non-magnetic inserts (cad. plated per QQ-P-416 TYPE II CL.3)

S = 303 CRES (for KNKD series only)

DESIGNATES MIL-S-8879 INTERNAL THREADS

18 Falmhild Fasteners

Page 21: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

cn m c) -_I 0

z 4

Blind End Inserts Miniature,

Lightweight, Heavy Duty

I DIMENSIONS INSTALLATION DATA REMOVAL DATA

EXTERNALTHREAD INTERNAL (MOD.) THREAD CLASS38 SIZE SHEAR

CLASSZA ENGAG.

PART NO.

IEPl

-

i/l :'SINK ,134 ,166 8-32 .24 TKNC02 33(.113)

,161 ,194 lo-32 .28 TKNC04 29(.136)

,187 ,220 12-28 .28 TKNC06 21(.159)

,228 ,255 l/4-28 .30 TKNC08 8(.199)

:'SINK

:'SINK 3/z

8 -32 114-28 :'SINK

.07

.07

5/c

.07

.07 3'1

.07 I

,578 ,635 5'8-11 ,68 TD820L TD813L

17'32 .07

8-32 5'16-18 .04 ,272 ,323 5'16-18 I I I I .37 THD0832L I 7132

.07

.07

.07 ,453 ,510 13'32

,516 ,572 9'16-12 .56 ;;;;;;k 15'32

,578 ,635 5'8-77 ,68 THD720L THD714L

17'32

,641 ,700 11'16$1 ,75 THD820L THD813L

19'32

KNHBiLj518J KNHB(L)624J

c KNHB(L)616J ; KNHB(L)720J ' KNHB(L)714J : KNHB(L)820J ; KNHB(L)813J

KNHB(L)918J KNHB(L)912J KNHB(L)1018, KNHB(L)lOll, KNHB(L)1216< KNHB(L)1210. KNHB(L)1414. KNHB(L)l409. KNHB(L)1612d

.07

.lO .7172 1.00 .62 .62 (.5831)

.8884 1.06 .68 .68 (.7368)

1.24g3 1.25 .81 .81 (1.0247)

1.4866 (1.2415)

1.31 .a7 .a7

2.7g05 :2.4478)

1.75 1.25 1.25

3.4747 (3.0775)

1.94 1.37 1.37

;:;g; 2.12 1.50 1.50

3'1

.I0

.I0

.lO

.I0

.lO

.lO , IKNHB(L)l608J

*STANDARD CLASS 2A EXTERNAL THREADS. NO MODIFIED MINOR DIAMETER

Use (L) in Part No. ONLY if Internal Thread Locking feature is required. STANDARD MATERIALS: Insert: 303 CRES (passivated)

fnserts with internal thread size 5/16 and above furnished wifh 4 locking KEES. KEES: 302 CRES See “How To Order. ” Page 18 for more information

A .005to ,015 for miniatures hidair Pmducts 19

Page 22: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Hydraulic Inserts

For all standard MS 33649 port connections. internal confisuration per MS 33649.

FITTING DIMENSIONS INSTALLATION DATA I REMOVAL DATA

PART NO. TUBING D L G INTERNAL EXTERNAL

O.D. + .ooo (REF.) - ,002

z g; k.002 THREADS THREADS UNJF-3B UNJF-3A

PER MIL-S-8879 PER MIL-S-8879

MS 33649 C B O-RING lNST~;~;TlON DRILL DASH

NUMBER 2.001 MIN. M;R;&t78 PART

NUMBER SIZE DEPTH -

KNYJ-12 1 3/4 11.977 11.250 11.417 1 l-1/16-12*1 l-5/8-12**

+O-Rings for KNYJ serves to be suppiled by user. *lJNJ-36 *:i: UNJ-3A STANDARD MATERIALS: Insert: 303 CRES (passivated) KEES: 302 CRES See “How To Order, ” Page 18 for more information.

How To Install

1. Lubricate insert and O-Ring and assemble, cover threads prior to assembly of O-Ring.

2. Screw insert/O-Ring assembly into tapped hole until properly seated using tool specrfred. Surface “F” should be below parent material; surface “G” above.

3. Turn tool over and drive home the four KEES, usrng tool and ordinarv hammer or

Strong Internal Thr

Parent Material ._-

press.

*O-Rings for KNYJ and KNYDJ series to be supplied by user

KNYJ SERIES KNYDJ SERIES

INSERT ($;;y

NUMBER MS28778

KNYJ -2 -5

KNYJ -3 -6

KNYJ -4 -8

KNYJ -5 -8

KNYJ - 6 -10

KNYJ 8 -12

KNYJ -10 -16

KNYJ -12 -20

%YT NUMBER

TEFLON SEAL

EC$!.Q$

MS28775

‘N%zL. IASH NO. TKNYDJ

I

‘L

KNYDJ - 2

KNYDJ - 3

KNYDJ - 4

KNYDJ - 5

KNYDJ - 6

KNYDJ - 7

KNYDJ - 8

KNYDJ - 9

KNYDJ - 1 ‘I

KNYDJ - 11

KNYDJ - 12

KNYDJ - 14

KNYDJ - 16

-110

-111

-112

-114

-114

-115

-117

-118

-119

-121

-122

-124

-126

-2 40-65

-3 90-l 00

-4 135-150

180-200

270-300

350-400

450-500

-5

-6

-7

-8 KNYJ SERIES KNYDJ SERIES -9 550-600

-10 650-700

-11 750-850

-12 900-l 000

1050-1200

1200-l 400

-14

-16 20 Fairchild Fasteners

Page 23: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Hydraulic h’lSedS continued:

For pressures to 3000 psi (One piece unit complete with Teflon seal.)

. Unlimited shelf life. n Minimum space and weight.

I I DIMENSIONS

PART NO. TUBING D L INTERNAL

EXTERNAL JIIA.

THREADS CLASS 38 THREADS

- k.002 2.020 PER MIL-S-8879 CLASS 3A

INSTALLATION DATA REMOVAL

DATA

NOTE: KNYDJ series inserts normally supplied with factory installed O-Rings. Teflon O-Rings per AMS 3651, Viton O-Rings and Buna-N O-Rings available.

STANDARD MATERIALS- Insert: 303 CRES (passivated) KEES: 302 CRES

Please specify al t/me of quotation. See “How To Order. ” Page 18 for more information.

How to prepare hole

1. Drill “A” Diameter. Minus l/64

2. Ream “A” and C’bore “B” to “Y” Depth

3. Drill “C” Diameter to “E” Depth

4.fap ” I ” Thread to “H” Minimum Perfkct Threads

4

midair Products 21

Page 24: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

cn m c) -_I 0

2 High-Strength

,NSTALL INSERT .005 TO .015 BELOW SURFACE - DRIVE LOCKING

OCKING KEES KEES DOWN

4 Aluminum Inserts I LOCKING AREA

PART NO.

tl Jz - KNCE(L) 0256J 2 - 56 UNC-2A

.0157 .12 ,088 ,134 ,166 8 - 32 ,140 TKNC 02 #33 (.113)

l/l6

I DIMENSIONS INSTALLATION DATA REMOVAL

DATA

TAP DRILL IL L T SIZE + ,003 -.OOl

_

DRILL

SIZE DEPTH

KNCE(L) 044OJ 4 - 40 IO-32 UNF-2A

.0302 .17 ,125 ,161 ,194 lo-32 ,160 TKNC 04 #29

(.136) 3132

KNCE(L) 0632J 6 - 32 12-28 UNF-2A .0329 .17 ,125 ,187 ,220 12-28 ,160 TKNC 06 #21

(.159)

KNCE(L) *l/4-28 0832J-.22 8 - 32 UNF-2A .0669 .22 ,175 ,228 ,255 l/4-28 ,210 TKNC 08 (.& l/8

*MODIFIED MINOR DIAMETER

Use (L) in Part No. ONLY if Internal Thread Locking feature is required.

MATERIAL: 7075-T6 ALUMINUM ALLOY. NON-MAGNETIC BERYLLIUM COPPER KEES.

FINISH: BLACK ANODIZED - FOR INSERTS WITH INTERNAL THREAD LOCK.

GREEN ANODIZED - FOR INSERTS WITH NO INTERNALTHREAD LOCK

INTERNAL THREAD LOCK VERSIONS CONFORM TO MIL-N-25027.

**PER M/L-S-8879

Solid Inserts

,NSTALL INSERT ,010 TO .X0 BELOW SURFACE-DRIVE LOCKING KEES DOWN

DIMENSIONS INSTALLATION DATA REMOVAL DATA

-.-- ..- r.,..rm.l”l _,,_r._ I n,n,n,,, THREAD TAP InI”T”I I IITlALl

cl, I”- I” I, “L

385 318 - 16 .37 TJ 6 9132 l/8

..sYI I ,447 7116 - 14 .43 TJ 7 11132 ,^ ,_A I rafi *,n An rn l-l” 4’) ,‘),-I

700

,822

TJ 11

TJ 13 TI -cn

, 8~817 IL , “.I”,” , I._” , , IL , ._ --

KNJ 22 1 l-318 - 12 1 3.8381 1 1.37 1 1.312 1 1.395 1 l-318 - 12 1 1.56 1 TJ 22

-, -- _, ._I

, 1 l-7132

INSERTS WlTH EXTERNAL THREAD SIZES 7/16 AND ABOVE FURNISHED WITH 4 LOCKlNG KEES.

STANDARD MATERIALS: Insert: 303 CRES (passivafed) KEES: 302 CRES

22 Fakhild Fasteners See “How To Order, ” Page 18 for more informafion.

Page 25: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Cast-h - Inserts

NO DRY FILM LUBRICANT ON LOCKING PARTS.

NON-LOCKING PART ALSO AVAILABLE IN BRASS.

STANDARD MATERIALS: Insert: 303 CRES (passivated) See “How To Order. ” Page 18 ior more information.

c/l m c) -_I 0

z 4

ltidair Pmducfs 23

Page 26: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

cn m

0 -I

METRIC

Tridair’s full line of Metric _KEE_NSERTS Inserts are used in the same way and have the same design features as the General Purpose Inserts shown in this catalog.

SPECIFICATIONS:

All dimensions are in millimeters. Shear engagement areas in MM2. Other materials available upon request. Threads are manufactured to I.S.O. stds

INSERTS 8

INDEX PAGE NO.

How To Order 25

Miniature Series Inserts 26

Lightweight Series Inserts 26

Heavy Duty Series Inserts 27

Thinwall &Heavy Duty Carbon Steel Inserts 28

How To Order: Standard Material and Finish: 303 CRES (passivated). Has no identifying marks on insert. n Order by part numbers tabulated unless special finish, length or material is required. In this case, use the ordering code below.

- n KEES: 302 corrosion resistant steel. n This ordering code may be used for all Inserts in this section except the KNMF Series Inserts on Page 28 which are supplied in Carbon Steel only.

Miniature Insert Series:

KNCML 2x0.4 -4.0 BASIC SERIES

MINIATURE SERIES

METRIC

INTERNAL THREAD LOCK (if required)

INTERNAL THREAD IN MILLIMETERS

THREAD PITCH IN MILLIMETERS

-

I - LENGTH IN MILLIMETER INCREMENTS. (Used ONLY if lenqth required is other than standard lengths.)

Lightweight and Heavy Duty Series:

KNHML 8x1.25 T 20 SP BASIC SERIES

HEAW DUTY SERIES

METRIC

INTERNAL THREAD LOCK (if required)

INTERNAL THREAD DIAMETER

IN MILLIMETERS

THREAD PITCH IN MILLIMETERS

. . r FINISH DESIGNATION (Used ONLY if finish required is other than standard.) SP= Silver Plate per OCI-S-365 SX = Cad. Plate per CC-P-416 Type I CL.3 SY = Cad. Plate par K-P-41 6 Type I I CL.3 SZ=Cad. Plate per QQ-P-416Type II CL.2

LENGTH IN MILLIMETERS (IJsed ONLY if length required is other than standard lengths shown above.)

MATERIAL DESIG~NATION (Used ONLY if material reouired IS other than soecified standard.)

MX = Chrome Moly Steel 160.000 P.S.I. MIN. identified on top 01 insert (TYP.) by two parallel dash marks (cad. plated par QQ-P-416 TYPE I CL.3)

T = A266 CRES (passivated) identified on top of insert (TYP.) by one dash mark

BR = Bronze. completely non-magnetic inserts (cad. plated per Ccl-P-416 TYPE II CL.3)

hidair Prvducfs 25

Page 27: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

0 2 Miniature

5 Inserts

-7 SL,NO HOLE THR” HOLE ,NSTALLATION INSTALLATION

EXTERNAL THREAD FURNISHED STANDARD MATERIALS: Insert: 303 CRES (passivated) INSTALLATION TAP-DRILL TOLERANCE 2.0 TO 5.5= -.025 i-.08 WITH 2 LOCKING KEES. KEES: 302 CRES

See “How To Order, ” Page 25 for more information.

Lightweight -

LOCKlNG KEES

Inserts

26

Kr

Kr

INSTALLATION TAP-DRILL TOLERANCE I I

4.0 TO 12.70 = - ,025 + .lOO BLlND HOLE THR” HOLE ABOVE 12.70= -.025 t.130 ,NSTALlATlON INSTALLATION

STANDARD MATERIALS: Insert 303 CRES (passbated) INSERTS WITH INTERNALTHREAD SIZES OF KNM 6 AND KEES: 302 CRES UNDER ARE FURNISHED WITH 2 LOCKING KEES. KNM 8 AND

F&&j/d Fasteners See “How To Order, ” Page 25 ior more information. ABOVE SIZES ARE FURNISHED WITH 4 LOCKING KEES.

Page 28: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Heavy Duty Inserts

I

I DIMENSIONS I INSTALLATION DATA REMOVAL DATA PART NO.

T THREAD TAP EXTERNAL THREAD 1 SIZE

CLASS 4h

C’SINK DIA. + .25 - .oo

TAP A

Dc%L MIN. DEPTt

~ 6.9 8.0

8.25 M 8x1.25 9.5

~ 8.8 a.7

10.25 M 10x1.25 12.5

__ 10.8 9.5

12.25 M 12x1.25 14.5

~ 12.8 10.0

12.a 10.0

14.25

14.25

16.25

M 14x1.5 16.5

M 14x1.5 16.5

~ 14.75 10.0

M 16x1.5 18.5 THM -10 1 13.501 4.75

~ 14.75 10.0

16.25 M 16x1.5 18.5

10.7 16.75 18.25 M 18x1.5 20.5

~ 16.75 10.7

la.25 M 18x1.5 20.5

~ 16.75 10.7

M 18x1.5 20.5

‘a’75 12.4 M 20x1.5 22.5

~ 16.75 12.4

18.25

20.25

20.25 M 20x1.5 22.5

~ 20.5 12.4

22.25

22.25

24.25

M 22x1.5 24.5

20’5 12.4 M 22x1.5 24.5

__ 22.5 16.8

M 24x1.5 26.5

2a.o 17.5 30.25 M 30x2.0 34.5

__ 28.0 17.5

30.25

32.25

33.25

M 30x2.0 34.5

30’o 18.3 M 32x2.0 36.5 THM - 22 1 27.75 1 6.35

M 33x2.0 37.5

33.25 M. 33x2.0 37.5

KNHM 8x1.25 KNHML 8x1.25

M 8x1.25 M 14x1.5

KNHM 8x1 .O M 8x1 .O KNHML 8x1 .O

M 14x1.5

KNHM 10x1.5 KNHML 10x1.5

M 10x1.5 M 16x1.5

KNHM 10x1.25 KNHML 10x1.25

M 10x1.25 M 16x1.5

KNHM 12x1.75 KNHML 12x1.75

M 12x1.75 M 18x1.5

KNHM 12x1.5 KNHML 12x1.5

M 12x1.5 M 18x1.5

KNHM 12x1.25 KNHML 12x1.25

M 12x1.25 M 18x1.5

341.6 316.4 14.’

+g- 14.0

+$$ 16.0

+$$ 16.0

$+ 18.0

E 18.0

+g 18.0

+g 20.0

770.5 20.0 724.4

THM-10 13.50 4.75

THM - 12 15.50 4.75

THM - 12 15.50 4.75

THM - 12 15.50 4.75

KNHM 14x2.0 M 14x2.0 M 20x1.5 KNHML 14x2.0

KNHM 14x1.5 KNHML 14x1.5

M 14x1.5 M 20x1.5

_

_ KNHM

INSERTS WITH INTERNALTHREAD SIZES OF KNM 6 AND UNDER ARE FURNISHED WITH 2 LOCKING KEES. KNM 6 AND ABOVE SIZES ARE FURNISHED WITH 4 LOCKING KEES.

*TO CONVERT MM2TO IN2 MULTIPLY MM2 BY .001550

INSTALLATION TAP-DRILL TOLERANCE 4.0TO 12.70= -.025 +.I00

ABOVE 12.70= -.025 +.I30

STANDARD MATERIALS: Insert: 303 CRES (passivated) KEES: 302 CRES

See “How To Order, ” Page 25 for more information.

ltidair Prvducts 27

Page 29: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Thinwall zc & Heavy Duty Series

(.Carbon Steel Material only)

INSTALLATION DATA REMOVAL

DATA PART

NO. I yrFE;;L EXTERNAL TAP THREAD LENGTH DRILL

C’SINK TAP INSERT DRILL TOOL

SIZE SIZE DIA. DIA. SIZE PART NO. SIZE DEPTH

A KNM .5x0 8F M 5x0 8 M 8x1.25 8 6.9 8.25 M 8x1.25 TRKM 5 5.50 4.00 , . . _, _ _ - _ - I

. Kl\lh,l GUI F 1 hhRx11-1 -1 Ml0xl75 1 M 10x1.25 TRKM 6 7.50 ,\,.,“, -,\,, ,.. _.. .--

10 I 8.8 I 10.25 M 11x1.0 1 11 1 9.8 1 11.25 M 11x1.0 TRKM 7 8.50 8” A”..< “C I I 1

I .” I”, ILXI.LJ 12 10.8 12.25 M 12x1.25 TRKM 8 9.50 1.25 M 12x1.25 xl .25 M 14x1.5 xl .5 M 14x1.5

14 12.8 14.25 M 14x1.5 TRKM 10 11.50 4.75

KNM 12xl.25F I

M 12x1.25 M 16x1.5 16 14.75 16.25 M 16x1.5 TRKM 12 13.50 .,.,. . .^ 1 ___ .* >-x1.75 M 16x1.5

xl .5 M 20x1.5 20 18.75 20.25 M 20x1.5 TRKHM 14 17.50 u3 n hn 7nxi .5

‘KNM lZXl./Sk-

KNHM 14x1.5F .., __ I.,. _

KNHM 16xl.5F M 22x1.5 22 20.5 22.25 M 22x1.5 TRKHM 16 17.75 KNHM 18xl.5F M 24x1.5 24 22.5 24.25 M 24x1.5 TRKHM 18 19.75

M 30x2.0 30 28.0 30.25 M 30x2 TRKHM 20 25.75 KNHM 22xl.5F M 32x2.0 32 30.0 32.25 M 32x2 TRKHM 22 27.75 KNHM 24x2F M 33x2.0 33 31.0 33.25 M 33x2 TRKHM 24 28.75

A indicates that parts are normally available from stock.

Other sfzes are available on requesf.

Material: Cl215 Steel or equivalent

Countersink diameters are OptIOna/ providing &EE_NSERTS insert installs beiow flush of surface.

6.35

KEENSERTS Inserts are also available under the Aerospace Industries Association of America’s ‘NA’ part numbers. NA0145 Through NA0151 can be obtained from:

National Standards Association, Inc. 5161 River Road Washington, D.C. 20016

-

28 Fairchild Fasteners

Page 30: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

GENERAL PURPOSE STUDS 8 6

KEENSERTS studs are offered in a wide variety of high performance materials to meet the requirements of aerospace and military speci-

fications. They are particularly suited for high temperature, cryogenic

or high loading applications.

INDEX PAGE NO.

How To Order 31

Shear Load Series AND Standards

Lightweight Series

30

31

Installation:

Studs are installed in the same manner as described for inserts. However, the installation tool for the studs has a hole to receive the stud. To remove a stud, simply cut off the nut end at a point just above the

surface. A drill bushing will be required for removal drill. Removal is the same as for inserts. The same size replacement stud may be installed in the original hole. Strength of the replacement is equal to that of the original.

Heavy Duty Series AND Standards

32 SPECIFICATIONS:

All dimensions in inches.

Tolerances are + ,010 unless otherwise specified.

Shear engagement area dimensions (sq. in.) shown are minimums.

Studs with nut end thread size 5/16 and larger are furnished with 4 locking KEES

If ordering nut end length equal to or shorter than nut end thread length, then nut end will be fully threaded to within 2-l/2 pitches of shoulder.

Nut end threads are fully formed by a single rolling process subse- quent to heat treatment and prior to plating.

Drilled hole in nut end is optional on all studs except AND standard parts.

Other materials available upon request.

Consult home office or local sales engineer about installation tools to be used with studs having nut end lengths greater than maximum specified for standard tools.

NOTE: Nut end threads are manufactured to MIL-S-8879 except where noted.

INSTALLATION TAP-DRILL HOLE TOLERANCE

,182 TO ,250 = - ,001 + ,002 ,251 TO ,271 = -.OOl +.003 ,272 TO ,500 = - ,001 + ,004 Above .500 = -.OOl i-.005

Drill wifh a standard drill. - Countersink with a standard countersink (82” to 100”).

I---+ I

Tap with a standard t _ unified series tap.

+ i Q

Drive / t Screw in KEES /

lkidair Prvducts 29

Page 31: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

cn m

6 Studs

INSTALLATION DATA REMOVAL

DATA DIMENSIONS

NUTEND STUD END T fpg*‘” ’ DR’LL PART NO.

L I

THREAD THREAD SIZE LENGTH

UNJ-3A c.030

CNS0632J 6 -32 .37 ;NS0832J 8 -32 .41 ;NS1032J lo-32 ;NS1024J

.41 lo-24

;NS428J 114-28 ;NS420J l/4-20

.47

:NS524J 5116-24 ;NS518J 5/16-18

.53

:NS624J 318-24 :NS616J 3/a-16

.64

:NS720J 7116-20 ;NS714J 7116-14

.66

;NS820J l/2-20 ;NS813J

.78 l/2-13

SHEAR ENGAG. I TAP

DRILL L DIA.

DRILLED HOLE

l-7/16 ,147

l-7/16 ,189 l/8

2 ,189 _

2 l/4

2-l/2 5116

2-l/2 318 5132

2-l/2 7116

3 l/2

.0492

.0863

.1132 ,141 ,070 114-28

.I56 ,076 5116-24

,172 .076 318 - 24

,172 ,106 7116-20

,172 ,106 l/2-20

,172 ,106 9/16-18

.2579 ,625 1 ,272

.3049

.4740

,687 .332

,750 ,390 I ,812 ,453

,875 ,515

.5416

.6796 ,562 ,187 g/16-18 .93 TSa

STANDARDMATERIALS:Stud: Must bespecified KEES:302 CRES

See ‘How To Order. ‘I Page 31 ior stud materials and additional information.

AND Standards

I I

1 REMOVAL DIMENSIONS I INSTALLATION DATA DATA

NUTEND

INSTALL. DRILL TOOL PART

NUMBER SIZE DEPTH

TS4 l/4

TS5 5116

TS6 3/a

TS6 318 5132

TS7 7116

TS4 l/4

TS6 318

TS5 5116

TS5 5116

T STUDEND

I

NL k.020

.a75

,906

1.125

,750

1.125

,880

1.000

THREAD SIZE SHEAR

UNJF-3A ENGAG. MIL-S-8879

NUMBER I I (REF. TYPES ONLY)

:E; I I

I

I I

I

I I

I I I

Order by part number tabulated. Add material designation only. Nut end length and thread length are fixed.

STANDARD MATERIALS: Stud: Must be specified KEES: 302 CRES

See “How To Ordec “Page 31 for sfud materials and additional information.

30 Fakhild Fasteners

Page 32: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer
Page 33: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

rn

0 z 6

Heavy Studs

Duty

DIMENSIONS

PART NUTEND THREADTAP

L PART I I MAX.NL

NUMBER LENGTH SIZE

- .31

.31

.37

.43 ,453 ,510 l/2-131 .50

.50

.62

9116-12 .56 I 518-11 .68 THS7 ( 2-l/2 I17/32

.68 THS8 1 3 I19/32

.81 ,766 ,822

11/16-11 .75 I NS 13/16-16 .94 THS9 1 3 I23/32

.87 ,828 ,885 718-14 1.00 THSlO 1 3 125132

1.12

1.25

1.37

1.062 1.145 l-1/8-12 1.31

1.187 1.270 l-114 -12 1.44

1.312 11.395 l-3/8-121 1.56

STUDEND

DRILLED HOLE THREADSIZE CLASS2A (Minor

Dia. Mod.)

5116-18

3/8-16

7116 -14

i/2-13

9116-12

518-11

11/16-11

NS

13/16-16

718-14

l-l/8-12

l-1/4-12

i-3/8-12

IEPT SHEAR ENGAG.

.1517

.1901

.2842

.3588

.4975

.7172

.8884

1.2493

1.4866

2.4901

3.1370

3.8381

L

,172 .I06

,172 ,106

.22 ,141 I .22 ,141

.22 ,141

KNHS1612J 11 l-12

KNHS1608J '1 l- 8 1.37

AND Standards STANDARD MATERIALS: Stud: Must be specified See “How To Order. ” Page 31 for stud materials and

KffS: 302 CRES additional information.

INSTALLATION DATA, 1 REfsL DIMENSIONS

NUTEND I STUDEND

TAP DRILL DIA.

.397

,453

,516

,516

,578

.397

,516

.453

,453

THREADTAP :'SINK DIA. MIN. I.010 SIZE DEPTH -.OOO UNC-2B FULL

THREAD

,447 7116-14 .41

,510 l/2-13 .50

,572 g/16-12 .56

,572 9116-12 .56

,635 518-11 .68

,447 7116-14 .41

,572 g/16-12 .56

,510 -i/2-13 .50

,510 l/2-13 .50

PART NO. ANDSTANDARD c

_ NUMBER (REF. TYPES ---l-- ONLY)

20000 ALL

DEPTH

KNHASOO

KNHASOl

KNHASOB

KNHAS02

yap,:: 318-24 ,812 1.020 9116-12 .4975 .5C

KNHAS07

3116 KNHAS04

KNHAS04X

KNHAS05

KNHASOG

KNHASOS

KNHASiO -

STANDARD MATERIALS: Stud: Must be specfiied KEES: 302 CRES

See “How To Order. ” Page 31 for stud materials and additional information.

Order by part number tabulated. Add material designation only. Nut end length and thread length are fixed.

32 Fairchild Fasteners

Page 34: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

SPECIFICATIONS: INDEX PAGE NO.

Other materials available upon request.

If ordering nut end length equal to or shorter than nut end thread length,

then nut end will be fully threaded to within 2% pitches of shoulder.

Studs with nut end thread sizes Ma.0 and above furnished with 4 locking KEES.

Tolerances are * .25 unless otherwise specified.

Dimensions are in millimeters.

How To Order 33

Shear Load Series 34

NOTE: Nut end threads are manutactured to I.S.O. stds.

Lightweight Series

Heavy Duty Series

34

35

INSTALLATION TAP-DRILL HOLE TOLERANCE

4.0 TO 12.70 = --.025 +.I00 Above 12.70 = --.025 +.I30

METRIC STUDS 8

HOW TO Order: Ordering by part number tabulated. Add material designation only. Nut end length and thread length are fixed. KEES: 302 corrosion resistant steel. w Dimensions are in millimeters. w Shear Engagement Area in MM’

KNHMS 12x1.5 S-30 D-SP-20 BASIC SERIES

HEAVY DUTY SERIES

METRIC

STUD

NUT END THREAD

DIAMETER IN MILLIMETERS

NUT END THREAD

PITCH IN MILLIMETERS

-II- -

2l I NUT END THREAD LENGTH (In millimeters if non-standard )

FINISH DESIGNATION (Used ONLY If finish required is other than standard specified for material designated.) SP= Silver Plate per 00-S-365 SX = Cad. Plate per W-P-416 Type I CL.3 SY =Cad. Plate per QQ-P-416 Type II CL.3 SZ = Cad. Plate per QQ-P-416 Type I I CL.2

DRILLED HOLE IN NUT END THREADS OPTIONAL (Add “D” here if required.)

NUT END LENGTH (In millimeter increments. Ex.: - 40 = 40 millimeters)

MATERIAL DESIGNATION

8=303 CRES (passivated). has no identifying marks on stud M=Chrome Moly Steel 125,000 P.S.I. MIN. identified on top of

stud by two non-parallel dash marks (cad. plated per QQ-P-416 TYPF I Cl ?I _ __._,

MX= Chrome Moly Steel 160,000 P.S.I. MIN. identified on top of stud by two parallel marks (cad. plated per QQ-P-416 TYPE I CL.3)

r=A266 CRES 140,000 P.S.I. MIN. (passivated) identified on top of stud by one mark

TX=A286 CRES 160,000 P.S.I. MIN. (passivated) identified on top of stud by “H”

BR = Bronze, completely non-magnetic stud (cad. plated per QQ-P-416 TYPE II CL.3)

Wdair Products 33

Page 35: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

PART NO.

KNMS 3.5x0.6 KNMS 4x0.7 KNMS 5x0.6 KNMS 5x0.5 KNMS 6x1 .O

KNMS 6x0.75 KNMS 8x1.25 KNMS 8x1 .O KNMS 10x1.5 KNMS 10x1.25 KNMS 12x1.75 KNMS 12x1.25

NUT END I STUD END I INSTALLATION I REMOVAL

DATA _ I

DRILLED C’DRILL THREAD TAP INSTALLATION

THREAD Z%HD THsFliEEAD

TAP TOOL SIZE HOLE SHEAR L

CLASS 4h f0.75 D DIA.

CLASS 4h ENGAG. f0.75 ;Fj;\’ S,ZE L$;; SIZE

PART M,

-0.00 DEPTH ND

. LEL

M 3.5x0.6 9.4 - - M 5x0.5 29.2 8.0 4.5 5.0 4.0 M 5x0.5 9.5 TMS 3.5 ?

DRILL

AX.

II~TH t

‘fE DEPTt

STANDARD MATERIALS’ Stud: Must be specified KEES: 302 CRES

See “How To Order, ” Page 33 for stud materials and addftionaf information.

Lightweight Studs

22.0 1 12.5 114.0) 4.8 1 M 14x1.5 23.5 1 TMS 12 1 7

IJPTIONAL

I YxD

NUT END STUD END INSTALLATION DATA REMOVAL DATA

PART THREAD TAP

NO THREAD THREAD DRILLED HOLE

THREAD SHEAR L

TAP SIZE LENGTH SIZE %iYK

INST;~~LTION DRILL

CLASS 4h f0.75 D DIA. CLASS 4h ENGAG. -CO.75 \;;iL _o:oo cL;;$E5H

MIN. +0 25 DEPTH MAX.

FULL SIZE DEPTH THD.

F%.T LE%TH

KNNMS 5x0.8 M 5x0.8 10.4 3.5 1.8 M 8x1.25 104.9 8.0 6.9 8.25 M 8x1.25 9.5 TNMS 5 50 5.50 4.0

KNNMS12x1.751 M12x1.751 19.8 M16x1.5 76 4.75 KNNMS12x1.251 M12x1.251 14.41 2.71 1470.21 19.8 14.4 12.71 16.251 M16x1.5 1 17.5 M16x1.5 1470.21 16.0 16.01 114.751 14.751 16.251 M16x1.5 1 17.5 1 1 TNMS121 113.501

TNMS121 76

113.501 4.75

34 Faimhild Fasteners

STANDARD MATERIALS: Stud: Must be specified KEES: 302 CRES

See “How To Order, ” Page 33 for stud materials and additional information.

Page 36: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Heavy Duty Studs

STANDARD MATERIALS: Stud: Must be specified KEES: 302 CRES

See “How To Ordec ” Page 33 for sfud materials and additional information.

IWdair Products 35

Page 37: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

cn m c) d Self-Broaching 9 KEENSERTS” Inserts and Studs. - -

Design and Features Rexnord Specialty Fastener Division pioneered the design of permanent, wear-resistant, threaded inserts and studs which feature a positive mechanical lock against rotation, The high-performance, self-broaching KEENSERTS inserts and studs shown in this catalog are designed to dramatically reduce time and labor required for installation into hard or tough aerospace parent materials, Precision-treated 400 series corrosion resistant steel locking KEES “self-broach” into parent materials, eliminating broaching tools, saving time, labor and considerable costs.

Standard KEENSERTS inserts and studs install easily into soft materials, such as magnesium and aluminum. The KEE “self-broaches” these materials, thus providing a positive lock against rotation. However, hard or tough materials such as 17-4 PH CRES, INC0718 or titanium require an additional installation step of broaching the keeways using a broaching tool. This “prebroaching” procedure is time-consuming, expensive and sometimes frustrating.

Self-broaching KEENSERTS inserts and studs feature a KEE configuration and material that broaches hard parent materials which previously required the “prebroaching” step. The result is a fast, efficient method for installing inserts or studs in parent materials with a Rockwell hardness in excess of Rc 40.

The pre-positioned KEES automatically set the insert or stud at the proper depth below the surface of the parent material. Unlike conventional inserts, there is no need to maintain critical depth tolerances, and no chance of inadequate locking or deformation of internal threads due to miscalculations of depth.

Features: l Positive mechanical lock against rotation

KEES are driven down into 1116

tapped threads of the parent mate/is/ durmg mstaiiaiion to

secure/y ioch the insert against relation.

l Hole prepared with standard taps and drills. l Installs in seconds withTridair power installation tool. l Available in many sizes in heavy duty and extra heavy

duty configuration. l Meets the following configuration specifications:

MS51831, MS51832, MS51833 and MS51834 series. l Internal thread locking feature meets the reauirements

of MIL-I-45914 l Exclusive external thread desrgn provides maxrmum

pull-out strength with a minimum outside diameter

) 36 Fairchild Fasteners CopyrIght. Rexnord Inc., Specialty Fastener DIVISION, 1985

Page 38: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Installation Comparison in Hard Materials.

CD m c) -_I -

Time saved using self-broaching KEEtJSERTS Inserts and Studs has been estimated at upwards of , 7 minutes per individual installation.

Self-Broaching KEENSERTS inserts and Studs Standard Version

Six simple steps

1. Drill with a standard drill

2. Countersink with a standard countersink (82” to 100’)

e 3. Tap with a standard unified thread series tap.

4. Screw in insert or stud using 70950-6 power tool.

5. Drive KEES.

- 0 z

6. Remove installation tool.

Fourteen steps

1. Drill with a standard drill. 8 2. Countersink with a standard countersink (82” to 100’).

3. Tap with a standard unified thread series tap.

4. Install insert or stud.

5. Mark KEE location.

6. Remove insert or stud.

7. Cut keeways using broaching tool.

8. Remove chips with tap.

9. Blow out chips.

IO. Screw in insert or stud.

il. Align KEES to keeways.

12. Drive KEES.

13. Remove installatron tool.

14. Replace blades in broaching tool as required (one to three cuts per blade in INC0718 material is common).

Removal (If removal is necessary follow these simple steps.)

inserts

Studs To remove a stud, simply cut off the nut ena at a pornt just above the surface.

Removal is the same as for Inserts, except a drill bushing will be required to align removal drill. The same size replacement stud may be installed in the original hole. Strength of the replacement is equal to that of the original.

1. Use standard drill to remove insert material between KEES.

2. Deflect KEES inward and break off.

3. Remove insert with E-Z out type tool.

4. An identical insert can now be installed in the original hole. No re-work of the hole will be necessary.

Special Note: that of the insert or stud, failure occurs by combined shear of Catalog values for shear engagement areas are based on both materials simultaneously and will occur along a surface

n shear failure in the parent material when the parent material is approaching the pitch line.The calculated shear engagement significantly weaker than the insert or stud. Such failure area should be reduced accordingly. For sufficiently hard occurs in the parent material at or near the major diameter of parent materials, failure may occur by thread shear at the the insert or stud. For parent materials of hardness similar to internal thread of the insert or by stud nut end thread failure.

midair Products 37

Page 39: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

~

cn m c) d 0

z 8

Self-Broaching KEENSERTS Inserts and Studs. - - Standard Self-Broaching Stud. TR28000( ) Series.

Nut End

- J5’ CHAMFER

Stud End

201 .1900-32 .3125-18 UNC-2A .1517

202 .2500-28 .3750-16 .320 UNC-2A ,312

.2371

203 .3125-24 .4375-14 .383 UNC-2A ,375

.3049

204 .3750-24 .5000-13 .440 UNC-2A ,432

.4299

Material: Stud: 4140 alloy steel per MIL-S-5626. A-286 corrosion resistant steel per AMS5731 capable of AMS5732, AMS5734 and AMS5737.

Locking KEES: 400 series corrosion resistant steel per QQ-S-763 chemistry only.

Finish: Alloy steel, cadmium plated per QQ-P-416, type II, class 3 Corrosion resistant steel, passivated per QQ-P-35.

Threads: a. Nut end threads conform to MIL-S-8879. b. Stud end threads conform to handbook H-28 except

minor diameters are modified as specified herein.

Heat Treatment: 4140 alloy steel studs heat treated in accordance with MIL-H-6875 to 160,000 PSI FTU minimum.

A-286 corrosion resistant steel studs heat treated to 140,000 PSI FTU minimum.

Locking KEES heat treated to Rc 48 minimum

j$+ 1 ,172 .I06 1 ,407 1

-

Notes: 1. All dimensions are after protective coating or treatment.

2. See pages 9 and 10 for hole preparation and installation information.

3. Install stud using 70950-6 power unit and proper nose assembly (see page 8).

4. Grip diameter concentric to pitch diameter of stud end thread within ,006 T.I.R.

5. Studs are supplied with two (2) locking KEES for dash numbers 201 and 202; four (4) locking KEES for dash numbers 203 and 204.

6. Marking: a. 4140 alloy steel identified on top of stud by two

parallel dash marks. b. A-286 corrosion resistant steel identified on top of

stud by one dash mark.

1 38 Fakh!ld Fasteners

Page 40: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

CA m c)

Standard Self-Broaching Stud. TR28000( ) Series.

How to Order:

Part Number Example:

TR28000-203D24 1.500 inch length of nut end

Drilled hole in nut end. Use “dash” in lieu of “D” if drilled hole not required

.3125-24 nut end thread and .4375-14 stud end thread

Material: 4140 alloy steel. Add “A” in lieu of “dash” for A-286 CRES

Stud. Self-Broaching, Standard

L Nut End f.030

,375

,438

,500

562

,625

,688

,750

,812

,875

,938

1.000

1062

1.125

1.188

1.250

1.312

1.375

1.438

1.500

1.562

1.625

1.688

1.750

1.812

1.875

1.939

2.000

Dash Number

Nominal Diameter

.1900 .2500 .3125 .3750

6 6 -

7 7

8 8

9 9 9

10 10 10 10

11 11 11 11

12 12 12 12

13 13 13 13

14 14 14 14

15 15 15 15

16 16 16 16

17 17 17 17

18 18 18 18

19 19 19 19

20 20 20 20

21 21 21 21

22 22 22 22

23 23 23 23

24 24 24 24

25 25 25 25

26 26 26 26

27 27 27 27

28 28 28 28

0 z 8

Dash numbered parts above the heavy line are threaded to the stud end as speclfled herein The maxImum distance from the stud end to the first full thread shall be equal to the sum of the maxlmum fillet radius and a maximum of two lncompiete threads Incompleted threads not to enter illet area

lkidair Ptvducts 39

Page 41: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

tn m

c) -_I 0

z 8

Self-Broaching KEENSERTS Inserts and Studs. - - Heavy Duty Self-Broaching Inserts. TR29000N( ) Series.

A 0 Internal Thread External Thread

Dash UNJF-36 Modified Minor Dia. Shear Engagement D L Number Area Min.*

Dt t.010 K

f.015 *.A30

Size Minor Size

Minor f.065

Dia. Dia.

201 .1900-32 .1675 .3750-16 .320

.I901 .1596 UNC-2A ,312

,196 ,070 .288

,312 ,220 2OlL .I156 ,280

202 .B .4375-14 .383

.2842 .2500-28 UNC-2A ,375

,257 ,070 .348 ,341

,375 ,220 202L .2152 .1970

203 /&I

.3588 .3125-24 .m .5000-13 fi UNC-2A ,432

,316 ,070 ,403

,437 ,220 - 203L .2719 .2608

204 .3750-24 .3418 .5625-12 .503

.4975 .3344 UNC-2A ,495

,380 ,070 .473

,500 ,250 204L .3843 ,465

Material: Insert: 4140 alloy steel per MIL-S-5626. A-286 corrosion resistant steel per AMS5731 caoable

of AMS5732, AMS5734 and AMS5737.

Locking KEES: 400 series corrosion resistant steel per QQ-S-763

chemistry only.

Finish: Alloy steel, cadmium plated per QQ-P-416, type II, class 3. Corrosion resistant steel, passivated per QQ-P-35.

Lubrication: Dry film lube per MIL-L-8937

Threads: Internal threads conform to MIL-S-8879. External threads conform to FED-STD-H28 except minor diameters are modified as specified herein.

Heat Treatment: Alloy steel inserts are heat treated in accordance with MIL-H-6875 to 160,000 PSI FTU minimum.

A-286 corrosion resistant steel inserts are heat treated 140,000 PSI FTU minimum.

Notes: 1. All dimensions are after protective coating or treatment

2. See pages 9 and 10 for hole preparation and installation information.

3. Install insert using 70950-6 power unit and proper nose assembly (see page 8).

4. Distance to center of internal thread locking device.

5. Inserts are supplied with two (2) locking KEES for dash numbers 201(L) and 202(L); four (4) locking KEES for dash numbers 203(L) and 204(L).

6. Marking: a. 4140 alloy steel identified on top of insert by two

parallel dash marks. b. A-286 corrosion resistant steel identified on top of

insert by one dash mark.

How to Order:

Part Number Example:

TR29000CA202L L Add “L” as suffix for internal thread

lock. Leave blank for non-locking , part.

.2500-28 internal thread

.4375-14 external thread

Material: A-286 corrosion resistant steel Add ‘A’ in lieu of ‘CA’ for 4140 alloy steel

40 Fairchild Fasteners - Insert. Self-Broaching, Heavy Dutv

Page 42: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

-

-

Power Installation Tool

14.00 APPROX.

The installation tool is

composed of a power

unit and a nose

assembly. Power unit

or nose assemblies

may be procured

seDarately.

AIR SUPPLY LEVER

I SCREWS (2) (SUPPLIED WI1 POWER UNIT)

Nose Assembly ---, I

/- Nose Sub-Assembly

L STOP J

‘\.- DOWELL PIN ,-- SPRING r DRIVER ,.-- MANDREL

J / NOSE , /II

ASSEMBLY - , I iHw&i I t d.g COLLAR ,,.

Stud Part No.

installation Tool Basic Tapped Hole

I Part No.** I Power Unit

Nose Assembly Part NO.** I

Thread Size Part No ** l&f 1 I

TR28000-201-( ) TR28000A201-( )

TR28000-202-( ) TR28000A202-( )

TR28000-203-( ) TR28000A203-( )

TR28000-204-( ) TR28000A204~( )

TR28001-202-( ) TR2800lA202-( )

70950-6-l-201-(*)

70950-6-l-202-(*)

70950-6-l-203-(*)

70950-6-l-204-(*)

70950-6-l-202:(*)H

70950-6 70945SBK-201.(*)

70950-6 70945SBK-202.(*)

70950-6 70945SBK-203.(*)

70950-6 70945SBK-204.(*)

70950-6 70945SBK-202.(*)H

\’ ‘--“I

.3125-18 UNC-2B Modified Tap Drill ,272

.3750-16 UNC-2B Modified Tap Drill ,332

.4375-14 UNC-2B Modified Tap Drill ,397

.5000-13 UNC-2B Modified Tap Drill ,453

.3750-16 UNC-2B Modified Tao Drill ,332

TR28001-203-( ) TR28001A203-( )

TR28001-204.( ) TR28001A204-( )

70950-6-l-203.(*)H

70950.6-l-204.(*)H

70950-6 70945SBK-203-(*)H

70950-6 70945SBK-204-(*)H

.4375-14 UNC-2B Modified Tap Drill ,397

.5000-13 UNC-2B Modified Tap Drill ,453

TR28001-205.( ) TR28001A205-( ) 70950.6-1-205.(*)H 70950-6 70945SBK-205.(*)H .5625-12 UNC-2B Modified

Tap Drill ,516

*Enter stud end length dash number. Example stud part no.TRZE%OOl-203-24 requires lnstallatlon tool part no.70950-6-I-203.24H which IS composed of the 70950.6 basic power unit and a 70945SBK-203.24H nose assembly. Power unit or nose assembiles may be procured separately.

Insert installation Tool Basic

Part No. Part NO.** Power Unit Nose Assembly Tapped Hole

Part No.** Thread Size Part NO.** (Ref.)

TR29000A201 TR29000A201L .3750-16 UNC-2B

TR29000CA201 70950.6-O-201H 70950-6 70947SBK-201H Modified

TR29000CA20lL Tap Drill ,332

TR29000A202 TR29000A202L 4375-14 UNC-2B

TR29000CA202 70950.6-O-202H 70950-6 70947SBK-202H Modified

TR29000CA202L Tap Drill ,397

TR29000A203 TR29000A203L .5000-13 UNC-2B

TR29000CA203 70950.6-O-203H 70950-6 70947SBK-203H Modified

TR29000CA203L Tap Drill ,453

TR29000A204 TR29000A204L .5625-12 UNC-2B

TR29000CA204 70950.6-O-204H 70950-6 70955SBK-204H Modified

TR29000CA204L Tap Drill ,516

*1- _^^_^ ̂

tn m

c) -I

0 z 8

vlbasIc power unll par1 no. IUYSU-b can utlllze any ot the nose assembly part numbers Ilsted.To Install more than one size insert or stud, order only one power unit with as many nose assemblies as required.

midair Products 41

Page 43: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

cn m

0 g Self-Broaching z KEENSERTS Inserts and Studs. - -

8 Hole Preparation, Installation and Removal Data.

* See ordering information on page 39 for proper stud dash number selection. **See power tool page 41 for proper dash number selection as required for studs.

Notes: 1. Locate and drill with standard drill to “A” Dia.

2. Countersink with standard countersink (82” to 100”).

to “B” Dia.

3. Tap with a stanaara unified tnreaa senes tap “T”

dimension.

70950-6-l -203.(**)

70950-6-l -204-

70950-6-0-201 H

70950.6-O-202H

70950.6-O-203H

70950.6-O-204H

42 FairchiId Fasteners

Page 44: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

,--. Hole Preparation, Installation and Removal Data (cont’d.).

Installation of Inserts and Studs

Notes (Continued):

4. Start the tool by depressing the Air Supply Lever. This will rotate the threaded mandrel in a clockwise direction Place the top end of the KEEtjSERT against the rotating mandrel and thread it on.

Figure 1

f4

iEVER l$EyxuT J

5. With the loaded tool rotating clockwise (Air Supply Lever depressed), place the KEEtjSERTagainst the threaded hole in the part and allow it to screw in. Take care to align the tool with the axis of the hole. When the insert is at the correct depth the shoulder on the nosepiece will contact the part and stall the tool. Remove hand from Air Supply Lever.

030 6. Drive KEES to :o,o -depth by pushing KEE Drive Button

(figure 3).

Figure 3

KEE DRIVE BUTTON

7. Back the tool out by first depressing the Reverse Button and then the Air Supply Lever. Release the button after the tool is out. The tool is now ready to be loaded for the next installation.

Figure 4

8 Tool Inlet Pressure The 70950-6 power tool has automatically installed self-

broaching _KEEijSERT inserts and studs into materials such as A-286, lnconell718, Hastoloy X, 17-4 PH and titanium.

Since the 420 CRES KEE acts as a cutting tool, each application using the self-broaching KEE_NSERTshould allow for some test samples of the material used in production to determine actual minimum pressure required.

r TypIcal Pressure settings nequlrea:

Rc Hardness

to 26.6 26.6 to 34.3 34 3 to 43.1

Pressure to 70950-6 Tool

go-100 PSI 100-125 PSI 125-150 PSI

._^ _^. WARNING: Do not set pressure above 1X I-W.

9. Axis of hole to be normal to entry surface or provide spotface when required.

RGlllOVGl (if required follow these simple steps):

Inserts: \ \

)“h

1, Use standard drill to remove Insert material between KEES (see table opposite page).

2. Deflect KEES inward and break off.

3. Remove insert with E-Z out type tool.

4. An identical insert can be installed in the ongrnal hole No re-work of the hole is necessary. Strength of the replacement is equal to that of the original.

Studs: 5. To remove stud, simply cut off nut end at a point just above the surface.

6. Removal is the same as for inserts, except a drill bushing is required to aiign reiiiol’al drill. The same size

replacement stud may be installed in the original hole. Strength of the replacement is equal to that of the origin?1

cn m c) -I 0

51

8

midair Prvducts 43

Page 45: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

INDEX Page No.

Description/lntsatllation/ Removal

- iwall Insert Kits ‘hinwall Bulk Inserts

uric Insert Kits Metric Bulk Inserts

Heavy Duty Insert Kits Heavy Duty Bulk Inserts

Master Insert Kits Spark Plug Master Kits

Spark Plug Bulk Inserts Test Data RKK Series Test Data RKKA Series

45-46 47 48 47 48 49 50 51 52 52 53 54

KIT DESCRIPTIONS

THINWALL INSERT KITS. The most versatile series in this catalog, these kits may be used for the majority of applications.

METRIC INSERT KITS. Contain inserts with external and internal metric threads

-AVY DUTY INSERT KITS. For lications requiring higher pull-

.L strengths or thread sizes exceeding % ti

MASTER INSERT KITS. Contains various sizes of inserts and tools In one package.

SPARK PLUG MASTER KITS. Used in the repair or modification of spark plug threads in cylinder heads.

MLKSWAGEN STUD INSERT . . Used to replace damaged ,ine stud holes in VW crankcase

assemblies.

CUMMINS ENGINE STUD INSERT KIT. Special inserts for repair of 11 /I 6-l 6 holes in Cummins engine blocks.

strong, permanent, metal threads

National Coarse, National Fine or Metric Threads.

Available in kits or in bulk quantities. Kits are particularly suited for use by repair facilities. Individual kits are available containing inserts of one size per box or as master kits containing a selection of various size inserts in one package. These kits provide convenient storage and easy access to inserts and tools. Included in each kit are installation tools for driving “Kees” as well as complete instruc- tions for installation or removal of the&E_NSERTS. Refills for each kit may be ordered simply and easily so that an appropriate stock may be maintained at all times. Bulk inserts may also be ordered.

FEATURES:

Installed with standard drills and taps.

No pre-winder tool required.

No tang break-off.

Positive mechanical lock against rotation.

May be used in virtually any material . . . aluminum, magnesium, cast iron, cold rolled steel and plastic.

Provide high strength and reliability. One length per size provides maximum pullout strength.

Easy to remove.

No special skills required. Installation procedures can be learned in minutes.

TYPICAL APPLICATIONS

Automobiles n Buses n Trucks

Heavy Equipment n Marine Equipment

Machinery w Tooling n Power Tools

Recreational Vehicles n Small Engines

cn m c) -_I 0 z 9

CopyrIght Falrchlld Fastener Group. 1993. U.S. Patent No. 2855970 Other patents issued and pending.

midair Products 45

Page 46: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

cn m

/ c) -_I 0 z 9

Easy Installation/4 Simple Steps

Drill out old threads, using standard drill.

Tap new threads, using standard tap.

3 Screw in insert until slightly below surface. “Kees” act as death stop.

4 Drive “Kees” down with several light taps on installation tool.

46 Fairchild Fasteners

5 Installed Insert

Removal of KEENSERTS Inserts

It is unlikely that _KEEdSERTS inserts will ever have to be removed since their threads are stronger than original threads. If removal is necessary, however, follow these simple steps.

1. Use STANDARD 2. Deflect “Kees” DRILL to remove inward and break insert material off. between “Kees.”

3. Remove insert with E-Z OUT type tool.

4. An identical insert can now be installed in th.e original hole. No -. re-work of the I- will be necessar,

“Kees” firmly lock insert in place, preventing rotation.

“Kees” are driven into the surrounding base material to securely lock the insert against rotation.

-

Page 47: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Single Size Kits Thinwall and Metric

cn m

0 -_I

nserts on these pages are made Garbon steel. Each kit shown in-

cludes a tool for driving “Kees,” and complete installation instructions. Refill kits also include instructions but do not include the tool. n THIN- WALL inserts are the most versatile available and are recommended for the majority of applications. Where

higher strengths or larger sizes are required, see Heavy Duty inserts on the following page. w METRIC inserts

e supplied with both external and rnal metric threads. n BULK

lrrserts with part numbers shown on Page 5 may be ordered for high- volume usage.

0 Z

9 THINWALL INSERT KITS AND REFILL KITS

TR17788

i-i%+ 5"6-18 1 :"R:::",", 1 "9 ITR17789 1 33: 1

7116-14 TR17746 6 TR 17796 22

7116-20 g/16-12

TR17747 6 TR17797 22

l/2-13 TR17748 4 TR17798 16

l/2-20 5/8-11

TR17749 4 TR17799 16

All dimensions in inches

METRIC INSERT KITS AND REFILL KITS

1 Ml4x1.5 1 M20xl.5 1 TR17512 1 4 1 TR17562 10

lkidair Products 47

Page 48: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Bulk Inserts Thinwall and Metric

THINWALL BULK INSERTS

I INSTALL

External Thread. Insert Modlfled M~nar Part Diameter NO.

Length

lo-24 RKKAlO-24 .31 "I" .32

lo-32 5116-18

RKKAlO-32

l/4-20 318-16

RKKA1/4-20 .37 "Q" .3a

114-28 RKKA1/4-28

5116-18

5116-24 7116-14

RKKA5/16-la .43 "X" .44

RKKA5/16-24

318-16

3/a-24 l/2-13

~~~~318.16 .50 29164 .51

RKKA 318-24

7116-14 9116-12

RKKA7/16-14 .56

7116-20 33164 .57

RKKA7/16-20

l/2-13

l/2-20 5/a-11

RKKA1/2-13 .62 37164 .63

RKKA1/2-20

318-16 TRKAll4 9132 3/1L

7116-14 TRKA5/16 11132 3l16

l/2-13 TRKA 316 13132 3116

9116-12 TRKA7l16 15132 3116

5/a-ii TRKAll2 17132 3116

-

METRIC BULK INSERTS

48 Faimhild Fasteners

Other sizes are available on reauest. Countersink diameters are optional providing KEENSERrS insert is below flush of surface.

A// dimensions in inches No standard packaging applies on bulk quantities.

Page 49: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Single Size Kits Heavy Duty

ie kits are recommended for where larger sizes or higher

strzngths are required. Each kit shown includes a tool for driving “Kees,” and complete installation instructions. Refill kits also include instructions but do not include the tool.

Bulk inserts with part nu shown on Page 7 may b for high-volume usage.

_. TS AND REFILL KITS

Internal Thread Size

8-32

lo-24

10-32

External Thread, M&fled Minor Diameter

5/16-18

318-16

Kit No. of Part Inserts %tfi”

No. of Inserts

NO. Per Kit Part No. Per Kit

TFi17700 9 TR17750 32

TR17701 9 TFi17751 32

TR17702 9 TR17752 32

l/4-20 TR17703 7116-14

a TR17753 31

i/4-28 TR17704 8 TR17754 31

5116-18 27

5116-24 l/2-13

TR17705 7 TR17755

TR17706 7 TR17756 27 P+* 318-16

g/16-12 TR17707 6 TR17757 24

318-24 TR17708 6 TR17758 24

7116-14 TR17709 6 TR17759 22

7/16-20 5/a-11 TR17710 6 TR17760 22

112-13

l/2-20 3/4-16

TR17711 4 TR17761 16

TR17712 4 TR17762 16

g/16-12 314-16

TR17713 3 TR17763 12

g/16-18 TR17714 3 TR17764 12

5/8-11

7/a-14

TR17715 3 TR17765 10

518-18 TR17716 3 TR17766 10

314-10 l-l/8-12

TR17717 3 TR17767 7

e 314-16 TR17718 3 TR17768 7

7/a-9 l-1/4-12

TR17719 3 TR17769 6

7/a-14 TR17720 3 TR17770 6

l-8 TR17721 2 TR17771 3

1-12 l-3/8-12 TR17722 2 TR17772 3 **1-14 - - - -

l-l/8-7 TR17723 2 TR17773 2

l-l/8-12

**l-1/8-18

l-l/4-7

l-114-12

l-112-6

l-112-12 /k **1-3/4-5

**l-3/4-12

l-1/2-12 '24 2 TR17774 2 - - -

2-l/8-12

2 TR17775 2

2 TR17776 2

TR17777 2

2 TR17778 2 I

midair Products 49

Page 50: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Bulk h’lSertS Heavy Duty

TaBI

INSTALLATIONDATA REMOVALDATA

n,,.:_,_ I__ Insert Drill Tool Part No. Size 1 Death

Internal External Thread, Insert Thread Modified Minor Part Length Drill

b 31,111 IdP

Size Diameter No. Dia. Dia. Size

8-32 5/16-18 RKK8-32 .31 "I" .32 5116-18 TRK08 7132 l/8

lo-24 RKKIO-24 318-16 - .31 "Q" .38 318-16 TRKlO 9132 l/8

lo-32 RKKlO-32

l/4-20 RK"' '" nn -

l/4-28 7116-14

RK

n I/4-LU .37 "X" .44 TRKll4 11132 3116

K1/4-28 7116-14

5116-18

5116-24 l/2-13

K5/16-18 .43 29164 .51 l/2-13 TRK5l16 13132 3116

K5/16-24

318-16 RKK3/8-16

318-24 9116-12

RKK3/8-24 .50 33164 .57 9116-12 TRK3/8 15132 31

7116-14 518-11

RKK7/16-14 .63

RKK7/16-20 37164 518-11 TRK7l16 17132 3116

7116-20 .62

l/2-13 314-16

RKK1/2-13 TRKll2

l/2-20 RKK1/2-20 9116-12 RKK9/16-12 45164 .76 314-16 21132 3116

314-16 .81 TRK9/16 9116-18 RKK 9116-l 8

518-11 RKK5/8-11 718-14 .87 53164 .88 718-14 TRK5l8 25132 3116

518-18 RKK5/8-18

314-10

3/4-16 l-118-12

I I I I I I r

' RKKsj 1.12 1 l-1116 1 1.14 1 l-118-12 1 TRK3l4 1~ 31132 1 5/16_

718-9 l-114-12

RKK 718-g 1.25 l-3116 1.27 l-114-12 TRK7l8 l-3132 51

718-14 RKK7/8-14

l-8 RKKl-8

1-12 l-318-12 RKKl-12 1.37 l-5116 1.39 l-318-12 TRKl l-7132 5116

1-14 RKKI-14

l-118-7 RKKl l/8-7 l-118-12 l-112-12 RKK11/8-12 1.62 l-7116 1.52 l-112-12 TRKlll8 l-11132 5116

l-118-18 RKK11/8-18

l-1 14-7 l-518-12

RKK 1 l/4-7 1.81 l-9116 1.64 l-518-12 TRKlll4 l-15132 5116

l-114-12 RKK11/4-12

l-112-6 l-718-12

RKKl l/2-6 2.00 l-13116 1.89 l-718-12 TRKlll2 l-23132 5116

l-112-12 RKK11/2-12

l-314-5 RKKl 314-5 2-118-12 2.12 2-1116 2.14 2-118-12 TRK13/4 l-31132 E

l-314-12 RKKl 314-12

A// dimensions in inches.

50 Faimhild Fasteners

Countersink diameters are optional providing KEE&SERTS insert is below flush of surface.

No standard packaging applies on bulk quantities.

Page 51: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Master Asert Kits

These master kits are ideal for use where inserts are used on a regular basis for repair operations. Each kit contains several different sizes of inserts as tabulated, tool for driving “Kees,” and complete installation instructions. The kits provide convenient storage and easy access to the various sizes. All inserts are made

pt carbon steel

page 4 and 5 for refill kits and bulk inserts.

External Thread, M&lied Minor Diameter

No. of r;p;Kit Inserts

Per Kit

COARSE

/ l/4-20 7/l&14 20

5/16-18 l/2-13 15

318-l 6 g/16-12 TR17735 10

7/16-14 518-l 1 Unified 10

l/2-13 314-l 6 National 6

g/16-12 314-16 Coarse Series

5

518-l 1 718-l 4 Threads 3

1 1 314-10 1 i-1/8-12 1 1

I 1 5116-24 1 l/2-13 ( Lx-

314-16 l-1 18-l 2 3

7/8-l 4 l-1 /4-12 3

1-12 1-318-l 2 2

COARSE

1 O-24 5116-18 20

l/4-20 318-16 20

midair Products 51

Page 52: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

tn m

0 -_I 0

z 9 4

Spark Plug Insert Kit-

Inserts in these kits are designed for use in the repair or modifi cation of spark plug threads in many types of cylinder heads. 14mm spark plug inserts can be used with most types of spark plugs, tapered seat as well as gasket seat. n Manufactured from a high-strength aluminum alloy, only&Ef~SERTS inserts will operate as cool as the original condition. Cooler operation means better performance, increased plug life and reduced emissions. W Sealing washers are also included in each kit. They provide a positive seal to prevent the escape of gas from the combustion chamber. Each master kit includes complete instructions and tools for installation. Refill kits are available to replenish the master kit.

SPARK PLUG MASTER KITS AND REFILL KITS

SPARK PLUG BULK INSERTS

;rz:ae’k Plug Insert Part No

INSTALLATION DATA REMOVAL DATA

Tap Insert Drill Length

E! Tap Size Tool

zayf Ream &

Part No Size Depth Part No. 2: k Tpa,:TN:.’ Part No.

MlOxl.0 KNPM lOE-3 l/2 l/2 M14x1.5 TRKM-10 29164 KNPMW-10 -

KNPM 12E-3 Ml 2x1.25

l/2 37164 M16x1.5 TRKM-12 17132

3116 KNPMW-12 -

KNPM 12E-4 314

KNP 14E-1 318

KNP 14E-2 Ml 4x1.25

7116 * * TR 17595

KNP 14E-3 l/2 21 I32 l/4 KNPW-14 TR 17596 TKNP 1

KNP 14E-4 314

*For installation of Ml4 spark plugs, see installation instructions included with Spark Plug Master Kit. No standard packaging applies on bulk inserts.

All dimensions in inches. 52 Faimhild Fasteners

Page 53: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Typical Insert J&t Results

.r( Series

(2) (3) (4) Average Low and

Pullout Test High Results Torque Ten- 6061 -T6 sion Test

Aluminum Results (Lbs.) (In.-Lbs.) 1

(5) Max. Sug- gested Seat- ing Torque of

Bolt (In.-Lbs.)

(7) Average

Pullout Test Results 606 1 -T6

Aluminum

Bolts Grade 8 and 8.1 Ref. Stainless Steel Insert

Part No.

(6)

Carbon Steel Insert Part No.

RKK lo-32

Proof Load, Lbs.

Tensile Strength

Min., Lbs

5,590 (B) 112-125 (B) 1 50 1 KNH1032J 1 5,050(C)

7,238 (A) 197-247 (8) 1 105 1 KNH420J 1 8.250 (B) RKK l/4-20

RKK 5/16-18 9,381 (A) 465-537 (B) 1 165 1 KNH518J 1 11,100(C)

12,372 (A) 882-940 (B) I 294 I KNH616J I 14.350(C)

10,500 1 13,200 13,000 (A) 769-l ,003 (A) 1 294 KNH624J 1 13,750(C)

17,000 1 21,300 21,300 (A) 1.476-2.208 (B) I 690 1 KNH813J 1 25.100(C)

K 318-24

\K l/2-13

37,600 (A)

33.000(A)(3)

71 ,200(A)(3)

KNHlOllJ 44,950 (C)

KNH1018J 1 38.000 (C)

KNH121OJ 1 78,300 (C)

Notes: 1. Grade 5 bolt values.

2. Data from engineering report No. 2112. 3. Test conducted in 2024.T4 aluminum. 4. Test from engineering report No. 931 I. The IO-32 size

used was a 160,000 psi bolt. The other bolts were grade 8. F.S. = test stopped.

IIS data IS based upon torque loads necessary to Jevelop approximately 75% of the proof loads of a cadmium plated grade 8 bolt. It assumes the insert is in an aluminum or steel with a 37,000 psi shear strength. Should the torque tension relationship be critical, the user should conduct tests to determine the proper values to use.

6. The “KN” and “KNH” series inserts are made of 303 stainless. The configuration is the same as the “RKKA” or “RKK” inserts shown in this catalog, except the KNH813J has an 1 l/l 6-I 1 NS external thread.

7. The values are the average of various lot tests.

TEST METHODS

Pullout

u u

Torque Tension

midair Products 53

Page 54: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

RKKA Series

9 (2

Average Pullout Test

Results 6061 -T6

Aluminum (Lbs.)

(3) (4) Low and

High Torque Ten-

sion Test Results

(In.-Lbs.)

(5) Max. Sug- gested Seat- ing Torque of

Bolt (In.-Lbs.)

(7) Average

Pullout Test Results 6061 -T6

Aluminum (Lbs.)

7,600 (C)

9,600 (C)

13,400 (C)

21,000 (C) _

20,700 (C

Bolts Grade 8 and 8.1 Ref. Stairjess Steel Insert

Part No.

(6)

KN420J

Carbon Steel Insert Part No.

RKKA l/4-20

Proof Load,

I

Tensile

Lbs. Strength Min., Lb.

I

3,800 4,750 163-260 (B)

376-470 (A)

7,448 (A)

7,537 (A)

11,556 (A)

16,812 (A)

16,860 (A)

165 KN518J

KN616J RKKA .5/16-18

RKKA 318-16 294 504-741 (A)

1,536-l ,740 (A) RKKA l/2-13 KN813J

KN820J RKKA l/2-20 1,100-l ,599 (A)

Notes: 1. Grade 5 bolt values. 2. Data from engineering report No. 2112. 3. Test conducted in 2024-T4 aluminum. 4. Test from engineering report No. 9311. 5. This data is based upon torque loads necessary to

develop approximately 75% of the proof loads of a cadmium plated grade 8 bolt. It assumes the insert is in an aluminum or steel with a 37,000 psi shear strength. Should the torque tension relationship be critical, the user should conduct tests to determine the proper values to use.

6. The “KN” and “KNH” series inserts are made of 303 stainless, The configuration is the same as the “RKKA” or “RKK” inserts shown in this catalog.

7. The values are the average of various lot tests.

FAILURE MODES

A Insert Failure

C Test Coupon Failure

B Bolt Failure

1 54 Fairchild Fasteners

Page 55: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Tridair” Self-Broaching KEENSERTS” Inserts - with Vespel” Locking Element l High TemperatureTolerance for Hostile Environmental Applications

l Vespel Locking Element Provides High Reuseability

l Self-Broaching KEES Ease Installation into Hard Parent Material

l Insert may be removed and replaced with identical insert with no loss of strength or re-work of the hole

SELF-BROACHING KEES - r&ii

VESPEL LOCKING ELEMENT

r-THREAD A

L SELF-BROACHING K (SEE NOTE 3)

LEES

These new Tridair Self-Broaching _KEEtjSERTS’$ Inserts have a Vespel SP polymide resin locking element to provide an interference fit with the bolt at the time of assembly. The Vespel material allows for high temperatures and multiple reuse. They have been tested to 600°F. with an INCO 7-18 bolt loaded to 120 KSI stress for 6 hours. And, after fifty repeated tests the minimum breakaway torque of the insert was still within the values of MIL-I-45914 and other applicable specifications.

The 420 CRES KEES ease installation Into parent materials with Rockwell hardness of Rc44 or less.

H +.015 I.&5

,350 ,265

,540 ,400

Ordering information:

Part Number

TR24361-3

TR24361-4

TR24361-5

TR24361-6

A Internal Thread

UNJF-3B

Size

.1900-32

.2500-28

.3125-24

.3750-24

B External Thread

UNC-2A

Size Modified Minor Dia.

.3750-16 .312 -.320

.4375-14 ,375.,383

.5000-13 434 438

5625-12 ,495 -.503

F Max.

,312

,375

.432

,495

Material: Insert: A286 CRES per AMS5737. AMS5731

Locking KEES: 420 CRES per QQ-S-763

Locking Element: Vespel SP polymide resin

Finish: Insert. Passivated per QQ-P-35, with dry film lube

Heat Treat: Insert: Per MIL-H-6875 to 140,000 PSI FTU minimum

Notes: 1. Unless otherwise noted, all dimensions are in inches.

2. See reverse side for Hole Preparation, Installation and Removal Data.

3. Inserts with Internal Thread “B” size ,250 and below are furnished with two Self-Broaching KEES; all others are furnished with four.

4. Also available In metric sizes; see Catalog No. 4700.

TRIDAIR and KEEf$ERTS are registered trademarks of FAIRCHILD FASTENERS. VESPEL is a registered trademark of the E. I. DuPont de Nemours & Co.

midair Pmducts

Page 56: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer

Tridair” Self-Broaching KEENSERTS” Inserts - with Vespel” Locking Element Typical Hole Preparation

lao_ 82’

Hole Preparation: 1. Locate and drill with standard drill to “A” Dia.

2. Countersink with standard countersink (82” to IOO’), to “B” Dia

3. Tap with a standard tap to produce thread form “T.”

Insert Installation: 1. Start the tool by depressing the Air Supply Lever. This will rotate the threaded mandrel in a clockwise direction. Place the top end of the KEENSERT against the rotating mandrel and thread it on (Figure 1).

2. With the loaded tool rotating clockwise (Air Supply Lever depressed), place the KEEijSERT against the threaded hole in the part and allow it to screw in (Figure 2). Take care to align the tool with the axis of the hole. When the insert is at the correct depth the shoulder on the nosepiece will contact the part and stall the tool. Remove hand from Air Supply Lever.

3. Drive KEES by pushing KEE Drive Button (Figure 3).

4. Back the tool out by first depressing the Reverse Button and then the Air Supply Lever. Release the button after the tool is out.The tool is now ready to be loaded for the next installation (Figure 41.

5. Tool Inlet Pressure The 70950-6 power tool has automatically Installed self-broaching KEENSERT inserts and studs into materials such as A286, lnconell 718. Hastoloy X, 17-4 PH and trtanium.

Since the 420 CRES KEE acts as a cutting tool, each application using the self- broaching KEENSERT should allow for some test samples of the material used in production to determine actual minimum pressure required.

Typical Pressure Settings Reqwed: c*.,n-,{ ~;;;;;;Eysure to266 go-100 PSI 26 6 to 34.3 100-125 PSI 34 3 to 43.1 125-150 PSI I

6. Axis of hole to be normal to entry surface or provide spotface when required

Removal (if required follow these simple steps):

1, Use standard drill to remove insert material between KEES (see table above).

2. Deflect KEES inward and break off.

3. Remove insert with E-Z out type tool.

4. An identical insert can be installed in the original hole. No re-work of the hole is necessary. Strength of the replacement is equal to that of the original.

AIR SUPPLY a LEVER KEENSERT

I

Fig. 2

KEE DRIVE BUTTON

Fig. 4

AIR SUPPLY

REVERSE BUTTON J

Faimhihi Fasteners Specifications subject to change wlthout notice.

Page 57: Features and Benefits of Tridair KEENSERTS@ Inserts · Features and Benefits of Tridair KEENSERTS@ Inserts FEATURE: Designed and manufactured by a well-known and respected manufacturer