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INFO Tel. +372.58085680, +39.348.4121280 info@feanor.com

Gear Testers for testing of geometric deviations of gears and gearings: F 3 PC, F-150 CNC F-250 CNC F-450 CNC F-600 CNC

- Measurement of deviations of profile, helix, pitch and radial run-out.

Evaluation is realized according to DIN, AGMA, ISO standards with PC protocol print-out. The testers according VDI/VDE standard.

Gear Testers for inspection of double flank rolling method of spur gears: F 0 PC - Measurement of deviations of double flank and Mdk (OB) of small gears F 1 PC - Measurement of deviations of double flank and Mdk (OB) of shafts and

spur gears F 1VPC - Measurement of deviations of double flank and Mdk (OB)) of internal

gears

Gear Testers for inspection of single flank rolling of spur, worm and bevel gearing: F 2 PC, F 2 S PC F 2 K PC F 125 K PC ZLK 300 PC IMO 2000 S CNC IMO 1000K CNC

- Measurement of deviations of single flank rolling method with

mating spur, worm and bevel gearing with evaluation according to DIN and AGMA standard with output on PC.

Workplace for automatic gear classification in series production: AKF 0 AKF

1 - automatic separation of gears with method of double and single

flank rolling

CNC machines for gear technology:

SBO 320 CNC CNC Gear Machine up to ∅ 320 mm with 8 controlled axes inc. internal dressing unit, dynamic balancer of grinding wheel, high efficiency cooling system for high-speed grinding

SBP 320 CNC Profile CNC Gear Grinder up to ∅ 320 mm with 4 controlled axes

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SBP 400 CNC SBP 800 CNC SBP 1250 CNC

Profile CNC Gear Grinder up to ∅ 400, 800 and1 250 mm with 6 and 7 controlled axes

SF 200 CNC SF 400 CNC SF 800 CNC

CNC Gear Hobbing Machines up to ∅200, 400 and 800 mm with 6 controlled axes

SO 400 CNC SO 800 CNC

CNC Gear Shaping Machines up to ∅ 400 and 800 mm with 5 controlled axes

SS 200 CNC SS 320 CNC

Gear Shaving Machines up to ∅ 200 and 300 mm with 2-controlled axes

SSP 200 CNC Gear Shaving Machine up to ∅ 200 mm with 4-controlled axes.

GT 320 CNC Gear Deburring Machine for precise deburring of gear shafts and external gears.

GT 500 Gear Deburring Machine for deburring of external and internal gears

Service: production of accurate master gears

production of accurate expanding bushes and clamping arbors for gears

overhauling and CNC modernization of classical gear machines

services of gear machines inc. deliveries of spare parts and accessories

modernization of classical Gear Testers MAAG, Höfler, Klingelnberg etc.

Upgraded instruments evaluate gearing according to DIN, AGMA, ISO standard with measuring reports by PC

Measuring instrument F-0 PC for testing spur gears deviations of small diameters by a double flank rolling method with master gear, scanning and evaluation by PC.

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Measuring instrument F-1 PC for testing spur gears deviations by double flank rolling method and measurement with Mdk with a special master gear. Scanning and evaluation by PC.

Measuring instrument F-2 PC for testing spur gears deviations by single flank rolling method with master gear, scanning and evaluation by PC.

Measuring instrument for testing worm gearing by single flank rolling method. Scanning and evaluation by PC.

Gear Measuring Centre C Series For complete testing of deviations of geometric form of any type of gear, i.e. pitch, profile, helix angle, radial run-out and check dimensions. Diameters from 180 to 1000 mm.

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Manual measuring instrument F-125 K for testing of bevel gears by double flank rolling method. Versions with fixed 90° or adjustable angle. Scanning and evaluation by dial gauge indicator.

Measuring instrument F-125 K PC for testing of bevel gearing by double flank rolling method. Angle of crossed axes is adjustable. Scanning and evaluation by PC.

Measuring instrument ZLK 300 PC for testing of big bevel gearing (and hypoid bevel gearing) by single flank rolling method. Scanning and evaluation by PC.

Measuring instrument IMO 200 CNC for testing of big worm gearing by single flank rolling method. Scanning and evaluation by CNC.

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Gear manufacturing machines – different technologies

Gear Grinding Machine model SBO 320 CNC

New high productive rolling gear grinder of our own design with eight control axes, dynamic balancing of grinding wheel, high pressure and modern cooling system.

Max. gear ∅ 320mm Max. module 7

Gear Grinding Machine model SBO 360 CNC

8-axes CNC controlled rolling gear grinder with high mechanic rigidity. The high operating accuracy is ensured by temperature stabilization of machine main parts. Max. gear ∅ 360 mm Max.module 7

Profile Gear Grinding Machine model SBP 400 CNC 6-axes CNC controlled profile horizontal gear grinder with high mechanic rigidity. The high operating accuracy is ensured by temperature stabilization of machine main parts. Max. gear ∅ 400 mm Max. module 10 Max. horiz. travel 550 mm

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Profile Gear Grinding Machine model SBP 800 CNC and 1250 CNC. 7-axes CNC controlled profile vertical gear grinder with high mechanic rigidity. The high operating accuracy is ensured by temperature stabilization of machine main parts. Max. gear ∅ 800 and 1500 mm Max.module 25 Max. gear width 710 mm

Gear Hobbing Machine for bevel gears model SFK 200 CNC is numerical controlled machine for efficient hobbing of spiral and hypoid bevel gears by rolling method. Max. gear ∅ 200 mm Max.module 4 Max. gear width 30 mm

Gear Hobbing Machine models SF 500 CNC/ SF 800 CNC Modern 6-axes high production machines with rigid construction. Individual models SF CNC are designed from the uniform base with different sizes of workpiece clamping table, hobbing carriage and the length of movements. NUM CNC system with original program equipment.

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Gear Hobbing Machine model SF 200 CNC. 6-axes CNC controlled high efficient machine. Modern mechanical design ensures excellent dynamic machine characteristic and allows use of efficient tools. Max. diameter of workpiece 200 mm Max.module 6 Max.gear width 200 mm

Gear Hobbing Machine model SF 400 CNC. 6-axes CNC controlled gear rolling machine with high mechanical rigidity. The high operating machine accuracy is ensured by temperature stabilization of main machine parts. Max. gear ∅ 400 mm Max.module 12 Max. gear width 400 mm

Gear Hobbing Machine model SF 800 CNC. 6-axes CNC controlled gear rolling machine. Double worm-transmission and hydrostatic location working table ensure excellent dynamic property of machine with high accuracy of gearing. Max. gear ∅ 800mm Max. module 16 Max. gear width 600 mm

Gear Shaving Machine model SSP 200 CNC 4-axes CNC controlled machine for finishing of spur gears with straight and helical teeth and gear shafts. CNC control system allows using of efficient (plunge) submersible shaving method. Max. gear ∅ 200mm Max. module 4 Max. centre distance 650 mm

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Gear shaping machine model SO 400 CNC 6-axes CNC efficient gear shaping machine. Fully automatic machine with electronic controlled guide. Special helical guides to cut helical gears are not required. Max. diameter of workpiece400mm Max.module 8 Max.tool stroke 100 mm

Gear shaping machine model SO 800 CNC. 5-axes CNC controlled gear shaping machine with high mechanical rigidity. Machine is equipped by hydrostatic location of guide and spindle. Max. diameter of gear 800 mm Max.module 12 Max.tool stroke 230 mm

Gear Deburring Machine model GT 320 CNC. Gear deburring machine for precise deburring of external gear shafts and gears in single and mass production.

Max. dia. of shaft 320 mm Max. length of shaft 650 mm Max. dia. of gear 600 mm Max. module 6

Reference List - Gear Measuring Instrument

Model Company Town Country F-3 PC - 7x Volkswagen AG. -

Kassel Baunatal Germany

F-3 PC - 2x Volkswagen AG. Chemnitz Germany F-3 PC EMAG Maschinenfabrik Leipzig Germany F-3 PC - 2x ŠKODA AUTO Mladá Boleslav Czech Republic F-3 D PC 2x ŠKODA AUTO Mladá Boleslav Czech Republic F-1 PC ŠKODA AUTO Mladá Boleslav Czech Republic

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F 3 PC MAGNA Drivetrain AG Lannach Austria F-3 PC SAUER – DANFOSS Miláno Italy F-3 PC TECNO GROUP srl Bologna Italy F-3 PC HIDRIA PERLES Kranj Slovenia F-0 PC HIDRIA PERLES Kranj Slovenia F-0 PC ISKRA MEHANIZMI Kamnik Slovenia F-3 PC F-1 PC F-0 PC

GIULIANTE MACHINE TOOL & GEAR, Harrison USA

F-0 PC HANIK Corporation Chicago USA ITW 3900 HANIK Corporation Chicago USA F-3 PC CHRISTEN Biel Switzerland F-3 PC AEBI Burgdorf Switzerland F-3 PC MAZ Minsk Belorussia F-2 S PC Auto Escora Moskva Russia F-2 S PC Ghiringhelli S.p.A. Bresso Italy F-1 PC GSC SCHWÖRER Eisenbach Germany F-0 PC Bäuerle Villingen-

Schweningen Germany

F-0 PC Gotec Freiburg Germany F-0 PC ABU Garcia Svángsta Switzerland

F-0 PC Siegrist Biene Switzerland

F-2 PC GTA Someren Holland F-0 PC Lee I.T.C. Incheon Korea F-2 PC EHGARTNER Leoben Austria F-0 PC TALLERES CASALS Sant Joan Despi Spain F-0 PC Protec Pianengo Italy F-0 PC La Précision Scionzier Cedex France DK-40 PC AKAR ASANSOR Instanbul Turkey F-1 PC TRW Varšava Poland F-1 PC FMS Ostfildern Germany F-3 PC Qingping Industry Corp. Chongqing City China

F-0 PC Jiangxi Phenix Optical Shangrao City China

F-0 PC Qingping Industry Corp. Chongqing City China F-3 PC Manet Považská Bystrica Slovak Republic

F-3 PC SAUER – DANFOSS Považská Bystrica Slovak Republic

F-3 PC ZTS Sabinov, a.s. Sabinov Slovak Republic

F-1 PC ZF – Sachs Slovakia Trnava Slovak Republic

F-3 PC ČZ Strakonice Strakonice Czech Republic F-3 PC ELITEX OK Jablonec nad Nisou Czech Republic

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F-3 PC ADAST, a.s. Adamov Czech Republic

F-2 PC ADAST, a.s. Adamov Czech Republic

F-1 PC Magneton Kroměříž Czech Republic

F-3 PC FESTO ( NAREX ) Česká Lípa Czech Republic

F-0 PC FESTO ( NAREX ) Česká Lípa Czech Republic

F-3 PC KBA - Grafitec Dobruška Czech Republic

F-1 PC KBA - Grafitec Dobruška Czech Republic

MP 500 CNC KBA - Grafitec Dobruška Czech Republic

F 3 PC PSP Pohony Přerov Czech Republic

F 1 PC PSP Pohony Přerov Czech Republic

F 3 PC SP 60 PC

ČZ Uherský Brod Uherský Brod Czech Republic

F-2 PC WIKOV Hronov Czech Republic

IMO 1000 K SKODA Plzeň Czech Republic

F-3 PC – 2x F-1 PC

OM Protivín Protivín Czech Republic

F-3 PC INTOS Žebrák Žebrák Czech Republic

F-1 PC MOTOCO (Motor Jikov) České Budějovice Czech Republic

ZMS 500 PRAGA Hrádek n/Nisou Hrádek n/Nisou Czech Republic

ZLK 500 Hriňovské strojírny Hriňová Slovak Republic ZLK 500 LITCO Incheon Korea

Reference List Machine Tools

Model

Gear grinding machines

Company Country

SBO 320 CNC Giuliante Machine Tool USA SBO 400 CNC RP Machine USA SBO 320 CNC ZTS Sabinov Slovak Republic SBO 320 CNC – 2 ks CZ Uherský Brod Czech Republic SBP 800 CNC Beijing Mountains Machinery China SBP 800 CNC China Ship Building Industries China SBO 360 CNC Hegesa Columbie

Gear hobbing machines

SF 500 CNC KBA - Grafitec Dobruška Czech Republic SF 400 CNC Detroit Diesel USA SF 200 CNC Triumph USA SF 320 CNC Havlik Canada

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SF 320 CNC SKODA Czech Republic OFA 32 CNC KBA - Grafitec Dobruška Czech Republic OFA 32 CNC ; OFA 71 A Sauer Danfoss Slovak Republic OFA 32 CNC PRAGA Hostivař Czech Republic OFA 71 A KBA, Mödling Austria OFA 71 A Maskin Garden, Svedala Sweden OFA 32 CNC; OFA 32 A AVC Čadca Slovak Republic OFA 32 A Poclain, Lion France OFA 32 CNC Sauer Danfoss Germany OFA 32 CNC Giuliante Machine Tool USA OFA 16 CNC Getrag Italy OFA 16 CNC – 2 ks OM Protivín Czech Republic

Gear shaping machines

SO 800 CNC Batliboy India SO 650 CNC Havlik Canada SO 400 CNC Tauber Austria OHA 50 CNC HERO, Kodan Denmark OHA 50 CNC MINI Gears, Stockport England OHA 50 CNC Zeiger, Sadenbeck Germany OHA 32 CNC Giuliante Machine Tool USA OHA 16 CNC Enke, Zerbst Germany OHA 16 CNC Sauer Danfoss Germany OHA 16 CNC Elso Elbe Germany OHA 16 CNC OM Protivín Czech Republic SO 800 CNC Vikram China OHA 50 A ZF SACHS SLOVAKIA Slovak Republic OHA 50 A SMPR France OHA 32 A ROTIS Ljubljana Slovenia OHA 32 A AVC Čadca Slovak Republic

Gear deburring machines

GT 500 GTA Holland GT 500 Sauer Danfoss Slovak Republic GT 500 Giuliante Machine Tool USA GT 500 Ghiringhelli Italy GT 500 FLENDER Germany GT 500 PSP POHONY Přerov Czech Republic GT 500 SICOM Zlín Czech Republic GT 500 KBA - Grafitec Dobruška Czech Republic GT 500 Metec Kyjov Czech Republic GT 500 MATULA Přerov Czech Republic GT 500 Nová Huť Ostrava Czech Republic

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GT 500 ZTS Sabinov Slovak Republic GT 500 ZF SACHS SLOVAKIA Slovak Republic GT 320 CNC Kunming Machine Tool Co.,

Ltd China

GT 320 CNC Keyarrow Co., Ltd China

Gear chamfering machines

ST 200 Magneton Czech Republic ST 200 ŠKODA - AUTO Czech Republic

Gear shaving machines

OS 300 CNC Shipbuilding China OS 300 Shipbuilding China SSP 200 CNC Doosan Corp. Machinery B.G. China