FCE - 1500hp Rig

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NominalDimensions: Width: 31 21/2

Height: 30

Length: 54

Capacities: DeadLoadofMast: 170,000lbs

CasingLoad: 770,000lbs

SetbackLoad: 577,000lbs

WindLoad(BareStructure): 100mph

WindLoad(w/FullSetback): 73mph

Thesubstructureiscompletewith:

VeeDoor:

One(1)VeeDoorramp30high,rampis50wide. Includesheavydutypiperailsonpiperampsides

Stairways:

Two(2)

30

0

high

units

at

rear

of

substructure

with

landing,

handrails

and

serrated

grating

treads,

One(1)300highunitatDogHouse,substructurewithlanding,handrailsandserratedgratingtreads,withrollersforerectionwith

thesubstructure.

Flooring:

One(1)lotofthickcheckeredplateflooring(3/8thickaroundrotarytable)andsubfloorframesasrequired.

Handrails:

One(1)lotof36highhandrailswithtoeboardsandsafetychainguardsatstairopenings,aroundtheperimeterofthedrillfloor.

MastStand:

One

mast

stand

15

0

high

and

two

assembly

stands

10

tall.

DeadlineAnchor:

One(1)FCEDeadlineAnchor

DogHousesupports:

Onesetdoghousesupportsforcustomerfurnisheddoghouse

Coatings:

Thesubstructureandfabricatedaccessorieswillbesandblastcleanedtothepaintmanufacturesrecommendationandpaintedwith

anindustrialprimerandtopcoatedwithindustrialenamel. Topcoatcolortobeselectedbycustomer.

DRAWWORKS

FullCircle1500hp

ElectricDrawworkswiththefollowingequipment:

InputHP=1,500hp

(2)NewAmerimex752HighTorqueDCmotors

DrumSize Diameter27",Length 49

Grooving13/8

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AIRINLETSYSTEM

Aftercoolercore,corrosionresistant

Aircleaner,regularduty,withsootfilter.

Serviceindicators.

CONTROLSYSTEM

CaterpillarADEMA3ECM,LEFTHAND.

Requires24VDC10ampcontinuous,20ampintermittent,cleanelectricalpower.

COOLINGSYSTEM

Inordertoensurecomplianceinuse,optionalorcustomersuppliedradiatorsmustbecapableofrejecting enoughheattoallow

properoperationatworstcasesiteconditions,andalsomustsupply122degF(50degC)SCACcoolingwatertotheaftercooler

inlet,withanSCACflowrateofatleast100GPM(379l/m)withan

ambienttemperatureof86degF(30degC)andatsiteconditions(includingaltitudeconsiderations).

MaximumallowableSCACflowrateis115GPM(435l/m).

RADIATORCOOLEDLANDBASED:

Outletcontrolledthermostatandhousing.

Jacketwaterpump,geardriven.

Dualoutlets:

88.9mmO.D.(3.5in)elbowhoseconnections.

Aftercoolerfreshwatercoolingpump(SCAC),geardrivencentrifugal

SCACpumpcircuitcontainsathermostattokeeptheaftercoolercoolantfromfallingbelow30degC(85F).

EXHAUSTSYSTEM

Exhaustoutlet:

292mmI.D.(11.5in).

1210.5mmdiaholesEQSP,376mmboltholedia.

Shippedloose:

Exhaustflexiblefitting:

318I.D.mm(12.5in)

1214mmdia.holesEQSP,375mmboltholedia.

306.6

mm

tall

with

compressed

gasket.

Exhaustadapter:

297mmI.D.to340mmI.D. (11.7into13.4in).

1210.5mmdia.holesEQSP,376mmboltholedia.


158.5mmtallwithcompressedgasket.

Weldableflange:

360mmI.D.(14.2in).


17.4mmwidewithcompressedgasket.

Exhaustmanifolds,dry.

Dualturbochargerswithw/cbearings.

FLYWHEELS&FLYWHEELHOUSINGS

Flywheel,SAE

No.

00

Flywheelhousing,SAENo.00

SAEstandardrotation

FUELSYSTEM

Fuelfilter.

Fueltransferpump

Flexiblefuellines

Fuelprimingpump,LEFTHAND

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Electronicallycontrolledunitinjectors.

INSTRUMENTATION

Electronicinstrumentpanel,LEFTHAND.

Analoggaugeswithdigitaldisplaydatafor:

Engineoilpressuregauge.

Enginewatertemperaturegauge.

Fuelpressuregauge.

SystemDCvoltagegauge.

Airinletrestrictiongauge.

Exhausttemperature(priortoturbochargers)gauge.

Fuelfilterdifferentialpressuregauge.

Oilfilterdifferentialpressuregauge.

Servicemeter(digitaldisplayonly).

Tachometer(digitaldisplayonly).

Instantaneousfuelconsumption(digitaldisplayonly).

Totalfuelconsumed(digitaldisplayonly).

Enginestart

stop

(off,

auto

start,

manual

start,

cooldown

timer).

LUBESYSTEM

Crankcasebreather

Oilcooler

Oilfilter.

Shallowoilpan

Oilpandrainvalve,2'NPTfemaleconnection

MOUNTINGSYSTEM

Rails,mounting,floortype,254mm(10in).

POWERTAKEOFFS

Accessorydrive.

LowerLEFTHANDfront(availableforPTOusage).

Front

housing,

two

sided

PROTECTIONSYSTEM

ADEMA3ECMmonitoringsystemprovidesenginederation,orshutdownstrategiestoprotectagainstadverseoperating

conditions.Selectedparametersarecustomerprogrammable.Statusavailableonenginemountedinstrumentpanelandcanbe

broadcastthroughtheoptionalcustomercommunicationsmoduleorprogrammablerelaycontrolmodule(s).Initiallysetasfollows:

Safetyshutoffprotection,electrical:

Oilpressure,watertemperature,overspeed,crankcasepressure,aftercoolertemperature.Includesairinletshutoff,activatedon

overspeedoremergencystop.

Alarms,electrical:

ECMvoltage,oilpressure,watertemperature(lowandhigh),overspeed,crankcasepressure,aftercoolertemperature,lowwater

level(sensorisoptionalattachment),airinletrestriction,exhauststacktemperature,filterdifferentialpressure(oilandfuel).

Derate,electrical:

Highwatertemperature,crankcasepressure,aftercoolertemperature,airinletrestriction,altitude,exhausttemperature.

Emergencystop

push

button,

located

on

instrument

panel.

Alarmswitches(oilpressureandwatertemperature),forconnectiontocustomersuppliedalarmpanel.Unwired.

STARTINGSYSTEM

Airstartingmotor,RIGHTHAND,620to1034kPa(90to150psi),LEFTHANDcontrol

Airsilencer

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GENERAL

Paint,CaterpillarYellow

Vibrationdamperandguard

Liftingeyes

WITHTHEFOLLOWINGADDITIONALACCESSORIESINCLUDED:

GOVERNORCONVERSION:

Installed.

TECHNICAL:Convertsenginetodirectrackcontrolsrequiring0200MADCcontrol.

LUBRICATINGOIL:

Initialserviceonly.

TECHNICAL:500houroilchangeinterval(333L)SAE15W40,CaterpillarDEO(CI4).

FLEXIBLECOUPLINGANDHUB

TUBULARSKIDBASE:

InstalledatMustangCatShop.

Tubularsubbasetoaccommodateengineandgenerator includesthreepointmountingprovisionstoMasterskid. Alsoincludes

laborto

mount

and

align

engine

and

generator.

CATERPILLARSR4GENERATOR:

Twobearing,Formwound,1750kva,600volt,0.7P.F.,1200RPM,VPI,ClassHinsulation,[email protected]

6442GeneratorArgt.Includes1200wattspaceheater,10OhmcopperRTDs,busbarandcableaccessbox

SHOPTEST:

TestpackageatMustangsshopforonehour(customerwitnessedifrequired).

SCRSYSTEM

3EngineX4BayseriesSCRsystemcompletewithallauxiliaryequipmentconnectionsandgeneratorswitchboardswith

accommodationforTopDrivemoduledrivesystem.

3

CAT

D3215

1204KW,

DIESEL

ENGINES,

EACH

DRIVING

ONE(1)

1700KVA,

60HZ,

600V,

3PH

GENERATOR

1 1500HPDRAWWORKS,DRIVENBYTWO(2)1000HPSERIESDCMOTOR

3 1600HPMUDPUMPS,EACHDRIVENBYTWO(2)800HPSERIESDCMOTOR

1 INDEPENDANTROTARYTABLE,DRIVENBYONE(1)SERIESMOTOR

1 TOPDRIVEFEEDER

5 MODEL1400ENGINEGENERATORCONTROLCUBICLES

5 MODEL1400SCRDRIVECONTROLCUBICLES

1 SYNCHRONIZINGSYSTEM

1 GROUNDDETECTIONSYSTEM

1 HANDSOFFCIRCUIT

1 POWERLIMITSYSTEM

1 SURGESUPRESSIONSYSTEM

1 DRILLER'SCONTROLCONSOLE

1

DRILLER'SFOOT

THROTTLE

1 DRAWWORKSDYNAMICBRAKESYSTEM

1 (LOT)600VFEEDERSECTION

1 (LOT)TRANSFORMERSECTION

1 (LOT)480VMCCSECTION(PERCUSTOMERSPEC)

1 POWERCONTROLHOUSE:10GAPLATE,44'x10'x11'6" (GENSTABBOARDSSTANDARD)

1 LABOR,SUPPLIES&CONSUMABLESTOINSTALLCOMPONENTSANDWIREHOUSEAIRCONDITIONINGANDDUCTWORK

WIRE&CABLE

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4 (LOT)GENCONTROLRECEPTACLES/PLUGS (PN&APP)

1 (LOT)ACPOWERRECEPTACLES/PLUGS (APP)

6 (LOT)DCCONTROLRECEPTACLES/PLUGS (PN)

18 (LOT)DCPOWERRECEPTACLES/PLUGS (CL)

1 (LOT)SMOKEANDFIREDETECTORWITHAUDIOANDVISUALALARM

32 GENPOWERRECEPTACLES/PLUGS FORINCOMINGACCONNECTIONS

(A)ENGINE/GENERATORCONTROL:EACHSECTION

1 2000AF,STATIONARYMOUNTCIRCUITBREAKERWITHLSISOLIDSTATETRIPUNITANDAUXCONTACTS

1 CIRCUITBREAKERPUSHBUTTON"CLOSE"

1 AMMETER,02000AAC

1 KILOWATTMETER,02000KW

1 KILOVARMETER,02000KVAR

1 GENERATORHOURMETER

1 ENGINECONTROLPUSHBUTTON"OFF_IDLE_RUN"

1 GENERATOR"RUN"INDICATINGLAMP(WHITE)

1

GENERATOR"ON

LINE"

INDICATING

LAMP

(RED)

1 GENERATORSYNCINDICATINGLAMP(AMBER)

1 MANUALENGINESPEEDADJUSTPOTENTIOMETER

1 MANUALVOLTAGEADJUSTPOTENTIOMETER

1 ENGINEGENERATORSOLIDSTATECONTROLMODULEWITH:

*VOLTAGEREGULATOR

*ELECTRONICGOVERNORCONTROL

*RESPONSETIMEOF0.8SECONDTYPICAL

*MAXIMUMLOADUNBALANCEBETWEENENGINES(ONEHOT,ONECOLD)ATALL POINTS,NOLOADTOFULLLOAD,+/5%

OFITSRATEDLOAD

*WORKINGTEMPERATURERANGEOF 30DEGCTO+50DEGC

*NOLOADTOFULLLEADREGULATIONOF+/1%

*GOVERNOR

ELECTRONICS

ARRANGED

FOR

BATTERY

POWER

TO

ADVANCE

THROTTLE

FOR

"BLACK

START"

CAPABILITY

*REACTIVEPOWERISSHAREDBETWEENTHEGENERATORSBYREACTIVEPOWERDROOPCOMPENSATION

*EXCITERPOWERSUPPLY,12AMPMAXIMUMCURRENT(THEEXCITERCURRENTLIMITISSETTOSUITTHE INDIVIDUAL

EXCITER)

*EXCITERPOWERSUPPLYMAXIMUMVOLTAGEIS240VOLTS(THISISSETBYTHECHOICESOFTHEEXCITERTRANSFORMER

ANDTHEGENERATORSELFEXCITATIONREQUIREMENTS)

*PROTECTIVEFUNCTIONSBUILTINTOTHEREGULATORARE:

*REVERSEPOWERTRIP

*UNDERFREQUENCYTRIP

*OVERVOLTAGETRIP

*OVERSPEEDTRIP

*FREQUENCY/VOLTAGESCHEDULEDFORENGINEOPERATIONATIDLESPEEDS

(B)SCR:

EACH

SECTION

1 ACINPUT,1600AF,STATIONARYMOUNT,CIRCUITBREAKERSWITCHWITHUVTRIPANDAUXCONTACTS

1 VOLTMETER,01000VDC

1 AMMETER,01800ADC

1 SCR"ON"INDICATINGLAMP(GREEN)

1 6PULSE,1800AMP,750VDC,VERTICALAIRCOOLEDSCRBRIDGE

*THEBRIDGESHALLBEPROTECTEDUSINGFUSESWITHFORMCONTACTSWHICHAREACTIVATEDWHENTHEFUSEOPENS.

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1 SETOFDCASSIGNMENTCONTACTORSTOALLOWMULTIPLEASSIGNINGOFTHEBRIDGE

1 DCCONTROLMODULEWITH:

*PULSETHYRISTORFIRINGCIRCUITSWITH"HARDFIRING"OUTPUTS. THESYNCHRONIZINGSIGNALORIGINATES

DIRECTLYFROMTHEACLINESOTHATNO PILOTGENERATORISREQUIRED

*HIGHSPEEDCURRENTREGULATORWITHTWENTY(20)MILLISECONDRESPONSE.

*AUTOMATICCURRENTLIMITLOADSHARINGFORMOTORSDRIVINGTHESAMESHAFTANDDRIVENBYSEPARATE

ARMATURESUPPLIESNOSETUPORADJUSTMENTREQ.

*INDIVIDUALCONTROLOFCURRENTLIMITFORALLDRILLINGFUNCTIONS. THEROTARYTABLETORQUELIMITWILLBE

MOUNTEDINTHEDRILLER'SCONSOLE.

*RAMPGENERATORONTHEDRAWWORKSCURRENTREGULATORTOCONTROLTHERATEOFRISEOFMOTORTORQUE.

*MOTORSPEEDREGULATORSFORTHEMUDPUMPSANDDRAWWORKS. EACHREGULATORWILLBEINTERLOCKED

WITHITSRELATEDASSIGNMENTCONTACTOR.

*ALLCONTROLSAREDESIGNATEDTOBE"FOOLPROOF",NOPRESETSEQUENCEOFOPERATIONISREQUIRED. THE

OPERATORMAYPUSHANYBUTTONATANYTIMEANDTHESYSTEMWILLEITHERFOLLOWWHENITISSAFEOR

BLOCKTHECOMMANDIFITISNOTCONSISTANTWITHTHEOPERATION

*MANUALFIRINGCONTROLFOREMERGENCYOPERATIONANDTEST.

*THYRISTORGATE

SUPPRESSION

AT

APPROXIMATELY

150%

OF

THE

BRIDGE

RATING.

*"ZEROTHROTTLEINTERLOCK",THEHANDTHROTTLEMUSTBERETURNEDTOZEROAFTERANASSIGNMENTCHANGE

BEFORETHEMOTORCANBEPOWERED.

*MODULEFAULTFINDERINCLUDESAMETERANDSWITCHMOUNTEDONTHEFRONTFORMONITORINGCRITICAL

INTERNALVOLTAGES.

(C)SYNCHRONIZINGSYSTEM

1 SYNCHRONIZINGSELECTORSWITCHFOR5GENERATORS

2 SYNCHRONIZINGLIGHTS(CLEAR)

1 SYNCHROSCOPE

1 SYNCCHECKRELAY

1 VOLTMETERSMAINBUS,GENERATOR(X)(0750V)

1

FREQUENCYMETERS

MAIN

BUS,

GENERATOR

(X)

(50

70HZ)

(D)GROUNDDETECTIONCIRCUIT(600V)

3 GROUNDDETECTIONLIGHTS

1 %DCGROUNDMETER

1 %ACGROUNDMETER

1 TESTPUSHBUTTON

(E)HANDSOFFCIRCUIT(HOC)

THEHOCWILLSUPPLYPOWERFORTHEENGINESTARTINGCIRCUITANDTHEPULSEPICKUPCIRCUITINEACHOFTHEAC

GENERATORCONTROLMODULES.THEITEMSINCLUDEDWILLBE:

1 SETOFCPT'S

1

SETOF

FUSES

1 VOLTAGEREGULATORPC

2 12VBATTERIES

(F)POWERLIMITCIRCUIT

THEPOWERLIMITCIRCUITWILLMONITORTHEKW&KVAOFEACHENGINEGENERATORSET. IFEITHEROFTHESEPARAMETERS

REACHITSLIMIT,THEPOWERLIMITCIRCUITWILLREDUCETHEPOWERBEINGDELIVEREDTOTHELOADSSOTHATTHELEADON

EACHGENERATORISHELDATITSLIMITUNTILTHELOADSONTHESCRDIVESAREREDUCED(BYOTHERACTION)TOALEVELBELOW

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THEGENERATORLIMIT. PERCENTPOWERLIMITISINDICATEDBYAMETERONTHEDRILLER'SCONSOLE. AWARNINGLAMPIS

ILLUMINATEDONTHEDRILLER'SCONSOLEATALOADLEVELJUSTBELOWTHEPOWERLIMIT.

1 POWERLIMITTRANSFORMER

1 SETOFFUSES

1 POWERLIMITPC

1 ANNUNCIATIONRELAY

1 POWERLIMITMETER

(G)SURGESUPRESSIONSYSTEM

SURGESUPRESSIONWILLBEPROVIDEDTOCLAMPANYTRANSIENTVOLTAGESTHATMAYBEDAMAGINGTOTHESCRDEVICES.

1 (LOT)DIODES,CAPACITORS&RESISTORS

1 SETOFFUSES

(H)DRILLER'SCONTROLCONSOLE

THECONSOLEWILLBECONSTRUCTEDOF14GAUGENO.304STAINLESSSTEELANDTHEHANDTHROTTLEWHEELSOFSOLID

STAINLESSSTEEL.

EACHWHEELWILLDRIVETWO(2)INDEPENDENTPOTENTIOMETERSTOPROVIDE100%BACKUPOFTHETHROTTLEFUNCTION. THE

CONSOLEWILLBEWATERTIGHTANDINCLUDEAGASKETEDDOOR.THECONSOLEWILLBEEQUIPPEDWITHCSAAPPROVED

PURGINGFORAPPLICATIONINACLASSIDIVISION2,GROUPDHAZARDOUSAREA. ARIGAIRSUPPLYFITTINGWILLBEPROVIDED

FORCONNECTIONTOANEXTERNAL85TO150PSIDRYAIRSUPPLY. ANINTERNALAIRREGULATORISINCLUDEDTOMAINTAINA

POSITIVEINTERIORPRESSURERELATIVETOTHEAMBIENT.

THECONSOLECOMPLETEWITHTHEFOLLOWINGCONTROLS&INDICATORS:

1 SCRASSIGNMENTSWITCH

1 ROTARYTABLESPEEDCONTROL

1 ROTARYTABLESWITCH,"FWD_OFF_REV"

1 ROTARYTABLETORQUELIMITSWITCH

1

DRAWWORKS

SPEED

CONTROL

1 DRAWWORKSSWITCH"FWD_OFF_REV"

2 MUDPUMPSPEEDCONTROLS

2 MUDPUMPSWITCHON/OFF

1 ROTARYTABLETORQUEMETERSCALEDFORAMPS

1 POWERLIMITMETER

3 GENERATOR"ON"LAMPS(RED)

3 SCR"ON"LAMPS(GREEN)

1 DRAWWORKSBLOWER"ON"LAMP(WHITE)*

1 ROTARYTABLEBLOWER"ON"LAMP(WHITE)*

3 MUDPUMPAUXILIARIES"ON"LAMPS(WHITE)*

1 POWERLIMITLAMP(AMBER)

1 AUDIBLEALARMACTIVATEDFORITEMSMARKED(*)

1

(LOT)PYLE

NATIONAL

PLUGS

&

RECEPTACLES

FOR

CONSOLE

CONNECTION

1 DCEMERGENCYSHUTDOWNBUTTON

(I)DRILLER'SFOOTTHROTTLE

THEFOOTTHROTTLEISCONSTRUCTEDOF12GAUGENO.304STAINLESSSTEELTHROUGHOUT,BUILTTOWITHSTANDTHE

ENVIRONMENTNORMALLYENCOUNTEREDONTHERIGFLOOR. ITINCLUDESDUALSTAINLESSSTEELRETURNSPRINGSTOAFAIL

SAFERETURNTOTHEOFFPOSITIONINTHEEVENTOFTHESPRINGSFAILURE.PROVISIONSFORADRYAIRCONNECTIONTOTHE

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ELECTRICALCOMPARTMENTAREALSOINCLUDED.THEFOOTTHROTTLECONNECTSDIRECTLYTOTHEDRILLER'SCONSOLETHROUGH

ATHREE(3)CONDUCTORCABLE.

(J)DRAWWORKSDYNAMICBRAKE

1 DRAWWORKSDYNAMICBRAKINGSYSTEM

CONSISTINGOFTHEFOLLOWING:

3 DWDBGRIDRESISTORS

1 DIODEBRIDGEFIELDSUPPLY

1 600:6VXFMR

1 ENCLOSURE

2 FIELDCONTACTORS

(K)600VFEEDERSECTION

PROVIDEONE(1)600VFEEDERSECTIONLOCATEDINTHESCRLINEUPANDTOCONTAINTHEFOLLOWINGITEMS:

1 1600AF/800ATFEEDERCIRCUITBREAKERTOFEEDONE(1)750KVAAUXILIARYTRANSFORMER

1

400AF/125ATFEEDER

CIRCUIT

BREAKER

TO

FEED

ONE(1)

112.5KVA

LIGHTING

XFMR

1 1600AF/160ATFEEDERCIRCUITBREAKERTOFEEDTOPDRIVE

(L)TRANSFORMERS

PROVIDETHEFOLLOWINGVENTILATEDDRYTYPEXFMRSFORTHEPURPOSEOFPOWERINGAUXILIARYDRILLINGFUNCTIONS.

1 750KVA,600:480V3PHASE,60HZ,ALUMINUMWOUND,DRYTYPE,DELTA/DELTAAUX TRANSFORMER. THE

TRANSFORMERWILLBEENCASEDINANEMA3RENCLOSURE.

1 112.5KVA,600:127Y220V,3PHASE,60HZ,ALUMINUMWOUND,DRYTYPE,DELTA/WYELIGHTINGTRANSFORMER. THE

TRANSFORMERWILLBEENCASEDINANEMA3RENCLOSURE.

(M)480VOLTMOTORCONTROLCENTER APPROXIMATELY12SECTIONS

*THEMCCWILLBEUSNEMATYPE,480V,60HZWITHINDIVIDUALBREAKERS. THEHORIZONTALBUSWILLBECOPPER&SUITABLY

RATED.

THE

VERTICAL

BUS

WILL

BE

COPPER

&

RATED

FOR

300AMPS.

A

COPPER

GROUND

BUS

WILL

RUN

THE

FULL

LENGTH

OF

THE

MCCLINEUP. EACH STARTERWILLBECOMPLETEWITHA480:120CONTROLPOWERTRANSFORMERFUSEDONTHEPRIMARYAND

SECONDARY,AMAGNETICONLYBREAKER,ACONTACTORANDANAMBIENTCOMPENSATEDOVERLOADELEMENT(HEATER).

*LEGEND:

HOA=HANDSOFFAUTOMATICCONTROL

3WRC=3WIREREMOTECONTROL

AF/AT=AMPFRAME/AMPTRIP

FVNR=FULLVOLTAGENONREVERSING

MOTORSTARTERS

SIZE TYPE FEATURES

1 FVNR HOA/RUNLIGHT

2

FVNR

HOA/RUNLIGHT

3 FVNR HOA/RUNLIGHT

4 FVNR HOA/RUNLIGHT

FEEDERCIRCUITBREAKERS

AMP TYPE

30A 3PCIRCUITBREAKER

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208Y120FEEDERCIRCUITBREAKER

1 42CIRCUITLIGHTINGPANEL

(N)POWERCONTROLHOUSE(44'Lx10'Wx11'6"HAPPROX.52,000LBS)

*THEPOWERCONTROLHOUSEWILLBEDESIGNEDFORTRANSPORTATIONBYANOILFIELDTRAILER.

*THEHOUSECOLUMNSANDCEILINGFRAMEWILLBECONSTRUCTEDFROMSTRUCTURALSTEELSEAMWELDED.THEOUTSIDESHALL

BEFABRICATEDFROM10GASHEETSTEEL. ALLCORNERSARETOBEFORMEDBYBENDING,LEAVINGNOSHEETEDGEEXPOSED.

*THREE(3)OFTHEWALLSANDTHEFLOORWILLBEINSULATEDWITHMINERALWOOL. THEPLUGPANELENDWILLBE

UNINSULATED,BUTWILLBESEPARATEDWITHAPARTITIONINGWALL. THEREWILLBEARUBBERNEOPRENEMATRUNNINGTHE

FULLLENGTHOFTHEINTERIORAISLEOFTHEHOUSE.

*TWO(2)STEELDOORSWITHSTAINLESSSTEELPANICHARDWAREWILLBESUPPLIED,ONEATEACHEND,ANDONOPPOSITESIDES

OFTHEHOUSE. BOTHDOORSSHALLBEDESIGNEDTOOPENTOTHEOUTSIDEBYPUSHINGDOWNONTHEOPENINGBAR.

*THETWO(2)

AIR

CONDITIONING

UNITS

WILL

BE

PACKAGES

UNITS,

HORIZONTALLY

MOUNTED.

EACH

UNIT

WILL

BE

RATED

AT

7.5

TONS.

*THEINCOMINGPOWERCONNECTIONSWILLBELOCATEDINARECESSEDBOXLOCATEDATTHETOPANDONONESIDEOFTHE

HOUSE. THISLOCATIONISONTHESAMESIDEOFTHEHOUSEASTHESCRLINEUP. THERECEPTACLESANDPLUGSFORTHE

OUTGOINGDCPOWERANDRIGACLOADSARETOBEINSTALLEDINPANELSWHICHSLANTDOWNWARDTORELIEVESTRESSONTHE

OUTGOINGCABLES.

*THEEXTERIORCOATINGWILLCONSISTOFASUBCOATOFPRIMERANDATOPCOATOF WHITEEPOXYENAMEL.

*TRANSFORMERSANDAIRCONDITIONINGCONDENSERUNITSWILLBEMOUNTEDONACOVEREDPORCHATONEENDOFTHE

HOUSE. THEDCPOWERANDGENERATORCONTROLPLUGSANDRECEPTACLESSHALLBEPYLENATIONALANDTHEMCCAND

DISTRIBUTIONPLUGSANDRECEPTACLESWILLBEAPPLETON.

*THEPLUGPANELWILLBELOCATEDATTHEENDOFTHEHOUSEOPPOSITETHETRANSFORMERPORCH. ITWILLCONSISTSOFTWO

MAJORSIDES.ONESIDEWILLBEPRIMARILYTHEDCPOWERCONNECTIONSATTHEBOTTOMANDLOWVOLTAGEACPOWERATTHE

TOP

END.

THE

SECOND

SIDE

WILL

CONSIST

OF

480

VAC

POWER

CONNECTIONS

.

THE

PLUG

PANEL

WILL

UTILIZE

CAMLOCK,

APPLETONANDPYLENATIONALCONNECTORSALLULLISTED.THEPANELITSELFWILLCONSISTOFASTAIRSTEPPEDCONFIGURATION

WITHAPPROXIMATELYSEVENSHELFS.

*THEINTERIORWILLBEEQUIPEDWITHTHEFOLLOWINGSAFETYFEATURES:

- *EMERGENCYLIGHTING- *SMOKEDETECTORWITHAUDIO&VISUALALARMS- *FLAMEDETECTORWITHAUDIO&VISUALALARMS

ROTARYTABLE

AmericanBlock271/2

TRAVELINGBLOCK

AmericanBlock500Ton

MASTERBUSHING

VarcoMod.MSPC271/2Withno.3InsertBowl

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MUDPUMPS

GardnerDenverModelPZL(PZ11)triplex,singleacting,baredrillingpumpswithstandardfeaturesasdescribedbelow:

- 1600bhpforcontinuousdrillingservice- 11"stroke- 115rpmmaximum- 150,300lbs.maximumrodload- 390to632gpmflowrange(dependentonsizeofpistons/linersselected)- Availablelinersizesof5,6,6,&7- 5,000psigmaximumpressure(5&6linersizeonly)- API7K,APIQ1,APIISO90012000certified

StandardFeatures:

- Frameisductileironcasting,80,000psigtensilestrength,Monolithicstructure,noweldmentstocrack- Eccentriciscastnodulariron- Helicalgears4.38to1ratio,internal- Doubleextendedjackshaft,4340Hquenchedandtemperedalloysteel,runningonheavydutystraightrollerbearings

(specifydrive

side

at

time

of

order

placement)

- Maingearsare4140Halloysteel,heattreated,andboltedontotheeccentric- Mainbearingsaredoublerowsphericalrollerbearings- Nodularironconnectingrodsfittedwithrollerbearingatbothends- Replaceablebronzecrossheadslidesinframe- Fullsplashlubrication,withoilpumpedtotrough&gravitydistributedtoworkingparts- Oilpump,geardriveninternallymountedwithfullflowfilter&replacementtypeelement- Oillubricationpressureandtemperaturegauges- Offsetclamptypeextensionrodsforsuperioralignmenttominimizelinerandpistonwear- Couplingstoclampextensionandpistonrodforeaseofremovinglinersandpistons- Fluidcylindersareindividuallyforged,heattreated4140alloysteelandratedfor5,000psigmaximumworking

pressure

-Fluid

cylinder

bores

are

autofrettaged

which

greatly

improves

life

- CylindersareinterchangeablebetweenallPZ10andPZ11pumps- FluidcylindersaresinglepieceforbetterVE,smootherflowandcompactsize- Suctionmanifoldisductileironcastingwithone(1)10150#connectionsatcenterofsuctionmanifold- Dischargemanifoldiscaststeelwith55,000#APIconnectionsoneithersideofpump- Boltedonringswiththreadedlockcoversforeaseofvalvemaintenance- ChromelinersandSupergoldpistons(specifysizeattimeoforderplacement)- API7steelvalves,3ribvalveseatsandsteelstemguidedvalveswithpolyurethaneinserts- Piston/linerlubricationandwashingsystemtoincludeModelCA122centrifugalrodwashingpumpwithvbeltdrive

offofpumpjackshaftextensionand90gallonreservoirtank,shippedloose

- Oillevelsightgaugeglass- Steelinspectioncoversovercradleareaofpump- Two(2)operating&maintenancemanualstoshipwitheachpump- Two(2)partslistmanualstoshipwitheachpump- Pumpisshippedonwoodenrunners- Barepumpdimensions&weight:157Lx106Wx68H......37,000lbs.

MUDSYSTEM(4RoundBottomTANKSAPPROXIMATE1600BBLS.)

Three(3)GardnerDenverPZ11Triplex1600hpwithTwo(2)GE752 800hp.seriesmotorsmudpumpmotorrearmountedon

oilfieldskid. Completewithroofs.

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DITCHMAGNETS

CHARGINGPUMPS

(2)MissionModelMagnum,8x6x11with50hpElectricMotors,230/460Volt

MUDMIXINGPUMPS

(2)MissionModelMagnum,8x6x13with100hpElectricMotors,230/460Volt

MUDTANKS:

SHAKERTANK

(1)ea.40Lx8Wx8High400BBLwithporch

INTERMEDIATETANKS:

(1)ea.40Lx8Highx8wide400BBLwithporch

SUCTIONTANK:

(1) ea.40Lx8ftWx8High,400BBLwithporchRESERVETANK

(1)ea.40Lx8ftWx8High,400BBLwithporch

TRIPTANKS

(1)80BBLCapacityWith3x4transferPumpX20hp.

PILLTANK:

(1)80BBLCapacitySlugPit

SHALESHAKER

(3)504DerrickHeightSpeedLinearMotion,

DESANDERDESILTER

(1)With16x4DesilterConesand(2)10inconeDesand6x8centrifugalpump

(2)ea100hp.motors460volt3phase.

DEGASSER

(1) Swaco,ModelHorizontalVacuum,5hp.60Hz,230/460VoltsWATERTANK

(1)Watertank500bblwith(2)ea.transferpumps2x3with10hpelectricmotorsskidmountedonoilfieldskid.

DIESELTANK

(1)300bbldieseltankwith(2)ea.transferpumps1.5x2with5hpelectricmotorsskidmountedonoilfieldskid.

CLOSINGUNIT

Koomey,Type80Unit,260Gal.Capacitywith16Bottle,14Outlets,AndAuxiliaryAirRemotecontrolunit

(2)Airpumpsand(1)triplex3000psipumpwith20hp.motor.DualRemotecontrolpanels

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CHOKEANDKILLLINE

2Ea: GateValve,31/16"10,000PSIWP,Flocontype"BWH"flangedends,BX154,hydraulicoperated,SSRG


4Ea: GateValve,31/16"10,000PSIWP,Flocontype"BW"flangedends,BX154,handwheeloperated,SSRG

KILLLINE,TOP

4Ea: GateValve,31/16"10,000PSIWP,Flocontype"BW"flangedends,BX154,handwheeloperated,SSRG


4Ea: CheckValve,31/16"10,000PSI,"Flocheck",flangedends,BX154,SSRGmc"EE"

KILLLINE,BOTTOM

8Ea: GateValve,3 1/16"10,000PSIWP,Flocontype"BW"flangedends,BX154,handwheeloperated,SSRG

8Ea: CheckValve,31/16"10,000PSI,"Flocheck",flangedends,BX154,SSRGmc"EE"BX154,SSRG

4Ea: FlangedTee,31/16"x31/16"x31/16",10,000PSIbx154,SSRG

88Ea: Sets(8Pcsperset)studwithtwohexnuts1"x71/4"ASTMA13/194,GRB7/GR2H,CADplated

100Ea: RingGasket,cadplated,bx154

DOUBLESTUDDEDADAPTER

10Ea: Adapter,doublestudded,41/16"10,000(BX155)x31/16"10,000PSI (BX154),SSRG

CHOKEMANIFOLD

1Ea: 31/16"10,000PSIWPchokemanifold,consistingofthefollowing:

(18)3"10kgatevalves

(1)2"10kgatevalve

(2)3"10kadjustablechoke

(1)3"10khydraulicchoke

(1)RemotecontrolHYDchokeconsole

(1)Studdedinstrumentblockw/gage&sensor

(1)

Studded

cross,

5

way

(1)Studdedtee

(1)Buffertank

(1)Adapterspool,studded

(2)Spacerspools

(1)Lot..miscflanges

(1)Lot..studs/nuts,gaskets

(1)Heavydutyoilfieldskid,adjustable

BOPs(135/810,000PSI):

1Ea: BlowOutPreventer,Annular,ControlFlowTypeGK

135/85,000PSIWP(BX160)studdedtopX135/810,000PSI(BX159)flangedbottom316SSlineringgrooves,H2S

screwedheaddesignCompletewithnitrileelement

1Ea:

Blow

Out

Preventer,

Single

Ram,

Control

Flow

type

"U"

135/8"10,000PSIWP(BX159)flangedtop

135/8"10,000PSIWP(BX159)flangedbottom

Two(2)41/16"10,000PSI(BX155)sideoutlets

316SSlinedringgrooves,H2Sservice

C/Whandwheels,"U"jointsandstemassemblies

2Ea: BlindFlange,41/16"10,000PSIWP,BX155

2Ea: RingGasket,CADplated,BX155

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2Ea: Sets(8Pcsperset)studwithtwohexnuts11/8"X81/2"ASTMA193/194,GRB7/GR2H,CADplated

1Ea: BlowOutPreventer,DoubleRam,ControlFlowType"U"

135/8"10,000PSIWP(BX159)flangedtop

135/8"10,000PSIWP(BX159)flangedbottom

Four(4)41/16"10,000PSI(BX155)sideoutlets

316SSlinedringgrooves,H2Sservice

C/Whandwheels,"U"jointsandstemassemblies

4Ea: BlindFlange,41/16"10,000PSIWP,BX155

4Ea: RingGasket,CADplated,BX155

4Ea: Sets(8Pcsperset)studwithtwohexnuts11/8"X81/2"ASTMA193/194,GRB7/GR2H,CADplated

MUDCROSS

SideOutlets: 41/16" 3000PSI

STANDPIPEMANIFOLD:

4dualstandpipemanifoldwithgooseneckswithKellyhoseconnection(1)55ft.3.5x7500psirotaryhose5ea.4in5K mudgate

valves3ea

2mud

gate

valve

out

lets

x5K.

AIRCOMPRESSOR

2Quincy50hpunitswithairdriers125PSIWP

(1)Coldstartcompressorwithdieselenginewithelectricstarter.

WIRELINEUNIT

HoistDrivenBy15HPElec.MotorW/15,000.092ODLinewithDepthRecorder

AIRTANKS

(2)ea.200gallonfittedinsubstructure(1)200gallonairtankincompressorhouse:

TOOL

HOUSE

(1)PartsandSupplyHouse30x10x8

DOGHOUSE(New)

(1) Doghouse30x10x8DRILLINGLINE:

7500ft.drillingwirerope13/8IWRConsteelreel,UnionWireRopeCo

RIGWIRING:

Allfixturesexplosionproofwithin50ftofwellbore

ElectricalRigUp

ACPower

to

be

from

Five

(5)

Cat

3512

Engines

each

with

0ne

(1)

1365

KW

600

volt,

60

Hz

Generator

DCpowerforthefollowingloads:

11500HPDrawworkswith2750HPDCMotorand10HPBlower

21600HPMudPumpseachwith2800HPDCMotorand10HPBlower

1800HPTopDrivewith1800HPACMotorand10HPBlower(CompletebyOthers)

1 PCRwithMCCandtransformer(internalofPCR)

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2100HPMudMixers(SuctionTank)

275HPDesander/Desilter(ShakerTank)

250HPSuperChargers

150HPUUnits

120HPEZTorqueUnitorWirelineUnit

220HPWaterPumps

220HPTripPumps

25HPFuelPumps

1ShakerTankFeederfor15HPDualLinearShakersand310HPMudAgitators

1SuctionTankFeederwith415HPMudAgitators

120HPBOPUnit

250HPAircompressors

115HPWirelineUnit

120/208VoltLoads

2100/2Companytrailers

1100/3RigFloorPanel

160/3Warehouse/MechanicsShop

160/3ElectriciansShop

1220/1lightingandauxiliaryloads

LightingSystemtobe120/208Volt60Hz

Mast152ftanda30ftfloorHeightwith35ftx50ftsubstructure

LightingSystem

All

fixtures

will

be

provided

with

Class

1

Division

1

Explosion

Proof

receptacles

and

plugs.

Each

lighting

string

will

be

provided

with

receptaclesandplugsasneededforrigmoves.

MastLighting:

Twelve(12)Class1Div2fluorescentfixturesformountingonmast

AircraftObstructionlighting:

Two(2)obstructionClass1Div2lightsmountedonCrownandoneadditionalnearrackingboard.

RackingBoardLighting:

Two(2)Class1Div2fluorescentfixturesformountingonRackingBoard

DogHouseLighting:

Three(3)

Class

1Div

1fluorescent

fixtures

for

mounting

in

Dog

House/

Drillers

Cabin

FloorLighting:

Two(2)Class1Div1ExplosionProoffluorescentfixturesformountingonRackingBoard

SubstructureLighting:

Four(4)Class1Div1ExplosionProof400WattMercuryVaporFloodlightsfixturesmountingincornersofSubstructure

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PipeRackLighting:

Four(4)Class1Div1ExplosionProof400WattMercuryVaporFloodlightsfixturesforPipeRack

Four

(4)

Class

1

Div

1

Explosion

Proof

400

Watt

Mercury

Vapor

Floodlights

fixtures

for

Area

Lighting

RigFloorNema7PanelExplosionProofwiththefollowingcircuits:

120/1CircuitBreakerforDogHouse220/1CircuitBreakerforMastLighting

120/1CircuitBreakerforObstructionLights(3)

120/1CircuitBreakerforSubstructureLights

120/1CircuitBreakerforFloorLighting

120/1CircuitBreakerforPipeRackLighting

120/1CircuitBreakerforDrawworks/AreaLighting

230/3CircuitBreakersforSpares(10HPMax208Volt)

GeneratorLighting(5)Skids

15Fifteen

(15)

Class

1Div

2fluorescent

fixtures

for

mounting

on

roofs

of

3Generator

Skids

3per

skid.

UtilityHouseLighting

4 Four(4)Class1Div2fluorescentfixturesformountingonroofsofUtilityHouse.

WaterTankLighting(1)Tank

One(1)Class1Div2fluorescentfixtureswithmountingstanchion1pertank

FuelTankLighting(1)Tank

One(1)Class1Div2fluorescentfixtureswithmountingstanchion1pertank

KoomeyUnit/AirCompressorLighting(1)Skid

Three(3)

Class

1Div

2fluorescent

fixtures

roof

mounted

MudTankLighting(2)Tanks(Shaker,&Suction)

Four(4)Class1Div2MetalHalide400wattfloodlightfixtureswithmountingstanchion2pertan

MudMix/DesandDesiltskidLightingPorches(2)

One(1)Class1Div1ExplosionProoffluorescentfixtures(1perporch)

MudPumpsLighting(2)Skids

Three(3)Class1Div2fluorescentfixtureswithmountingstanchion1perskid

Drilling/Mudwatchsystemcompletewithgaugesandrecorders,pressure,torque,mudvolume,spm,rpm,weight,flow,drillrate,

etc.

TOPDRIVE

(1)CanRigTopdrive500ton1250hpcompletewithallserviceloopsguiderails,VFDcontrolsbuiltinSCRhousetosaveextraload

whenmoving,completewithdrillpipehandlingattachment,installedandtestbeforeleavingrigupyard.

COATING

AllFullCirclefabricateditemswillbeproperlycleaned,primedw/one(1)coatofshopprimerandfinishedw/one(1)coatofenamel

ofcustomerscolorchoice.

FCE - 1500hp Rig

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