FCC AIR ACCESS, INSPECTION & RESCUE - Refining Community...All the above activities can be performed...

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FCC AIR ACCESS, INSPECTION & RESCUE Refcomm Galveston 2016 Andy Hodgkinson

Transcript of FCC AIR ACCESS, INSPECTION & RESCUE - Refining Community...All the above activities can be performed...

Page 1: FCC AIR ACCESS, INSPECTION & RESCUE - Refining Community...All the above activities can be performed utilizing Rope Access Techniques World Class Integrity Solutions 8. World Class

FCC AIR –ACCESS, INSPECTION & RESCUE

Refcomm Galveston 2016

Andy Hodgkinson

Page 2: FCC AIR ACCESS, INSPECTION & RESCUE - Refining Community...All the above activities can be performed utilizing Rope Access Techniques World Class Integrity Solutions 8. World Class

AIR concept Increases

your Performance,

Reduces your Costs &

Time on the Critical Path

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Page 3: FCC AIR ACCESS, INSPECTION & RESCUE - Refining Community...All the above activities can be performed utilizing Rope Access Techniques World Class Integrity Solutions 8. World Class

Inspection and Maintenance Challenges for FCCU turnarounds

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1. Large & Complex Equipment

2. Confined spaces

3. Long lead time for making area safe to work in

4. Multi-level working

5. High risk of Dropped Objects

6. Scaffold challenges and constraints

7. Difficult rescue environments

8. Multiple service companies requiring co-ordination

Page 4: FCC AIR ACCESS, INSPECTION & RESCUE - Refining Community...All the above activities can be performed utilizing Rope Access Techniques World Class Integrity Solutions 8. World Class

Traditional Inspection Support Disciplines for FCCU Turnarounds

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ClientClient Scaffold ContractorScaffold Contractor

Onsite

Rescue

Onsite

RescueReporting and

recommendations

Certified inspectors API 936, 510 & 570

Certified inspectors API 936, 510 & 570

Time and resources

required for

turnaround inspection

activities

NDTContractor

NDTContractor

AIMContractor

AIMContractor

Page 5: FCC AIR ACCESS, INSPECTION & RESCUE - Refining Community...All the above activities can be performed utilizing Rope Access Techniques World Class Integrity Solutions 8. World Class

Axess – FCCU turnaround inspection support concept

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CLIENT

Axess RAT inspection

team;

IRATA certified

NDT & AIM certified

API 936, 510, 570 certified

Reporting

recommendations and

follow up

CLIENT

Time and resources

delegated to Axess by

client for turnaround

activities

Page 6: FCC AIR ACCESS, INSPECTION & RESCUE - Refining Community...All the above activities can be performed utilizing Rope Access Techniques World Class Integrity Solutions 8. World Class

International Footprint

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Goeje

Cape Town

Luanda(Equipment)

Page 7: FCC AIR ACCESS, INSPECTION & RESCUE - Refining Community...All the above activities can be performed utilizing Rope Access Techniques World Class Integrity Solutions 8. World Class

Access

Providing safe Access to areas within confined

spaces by means of Rope Access Technique.

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Page 8: FCC AIR ACCESS, INSPECTION & RESCUE - Refining Community...All the above activities can be performed utilizing Rope Access Techniques World Class Integrity Solutions 8. World Class

Inspection

Performing refractory andmechanical Inspections within the

FCC unit:

• Regen & Reactor Cyclones

• Reactor Riser

• Over Head Flue Gas Lines

• Over Head Vapor Lines

• External Regen, Reactor & Associated Pipe Work

• Fractionator Internals, External & Associated Pipe Work

All the above activities can be performed utilizing Rope Access

Techniques

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Page 9: FCC AIR ACCESS, INSPECTION & RESCUE - Refining Community...All the above activities can be performed utilizing Rope Access Techniques World Class Integrity Solutions 8. World Class

World Class Integrity Solutions 9

FCC Areas of Focus for AIR1) Regenerator 1st & 2nd Stage Cyclone

System

2) Reactor Cyclone System

3) Reactor Riser

4) Overhead Flue Gas & Vapor Lines

5) FCC Associated Standpipes

6) Emergency Stack

7) Fractionator column

1

2

3

4

4

5

6

7

Page 10: FCC AIR ACCESS, INSPECTION & RESCUE - Refining Community...All the above activities can be performed utilizing Rope Access Techniques World Class Integrity Solutions 8. World Class

Rescue

Providing Rescue and Safety support within

confined spaces for personnel working at

height during maintenance, shutdown &

turnaround activities

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Page 11: FCC AIR ACCESS, INSPECTION & RESCUE - Refining Community...All the above activities can be performed utilizing Rope Access Techniques World Class Integrity Solutions 8. World Class

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AIRmethod of providing reactor riser rescueExample: Statoil Mongstad

Page 12: FCC AIR ACCESS, INSPECTION & RESCUE - Refining Community...All the above activities can be performed utilizing Rope Access Techniques World Class Integrity Solutions 8. World Class

Keys Benefits for CLIENT.....

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Reduced turnaround time

o Reduced costs

o Flexible and reactive work method

Increased Safety Performance

o Reduced personnel exposure to hazardous working

o Minimizing Dropped Objects potential

Page 13: FCC AIR ACCESS, INSPECTION & RESCUE - Refining Community...All the above activities can be performed utilizing Rope Access Techniques World Class Integrity Solutions 8. World Class

QUESTIONS?

World Class Integrity Solutions