FCADV - Daytona Beach Caterpillar DG80-2, 80kW

62
^ I Ring Power /V^t Power Systems Division 1^ 500 World Commerce Parkway St. Augustine, Florida 32092 www.rinqpower.com (904)737-7730 Submittal Data Prepared For: Florida Coalition Against Domestic Violence, Inc. 425 Office Plaza Drive Tallahassee, FL 32301 ,C FCADV - Daytona Beach Caterpillar DG80-2, 80kW Generator Set Ring Power Project Number: 19-389 Project Manager: Joseph Dickinson Salesman: Mike Acree REVIEWED FOR CODE COMPLIANCE FILE COPY CITY OF DAYTONA BEACH Date: 07/02/2019 Your North and Central Florida Caterpillar Dealer

Transcript of FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Page 1: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

^ I Ring Power/V^t

Power Systems Division

1^ 500 World Commerce ParkwaySt. Augustine, Florida 32092www.rinqpower.com

(904)737-7730

Submittal Data

Prepared For:Florida Coalition Against Domestic Violence, Inc.

425 Office Plaza Drive

Tallahassee, FL 32301

,C

FCADV - Daytona Beach

Caterpillar DG80-2, 80kWGenerator Set

Ring Power Project Number: 19-389Project Manager: Joseph DickinsonSalesman: Mike Acree

REVIEWED FOR CODE COMPLIANCE

FILE COPY

CITY OF DAYTONA BEACH

Date:

07/02/2019

Your North and Central Florida Caterpillar Dealer

Page 2: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

RiligPbwer

Power Systems Division

m

Ring Power Corp500 World Commerce ParkwaySt. Augustine, Florida 32092904-737-7730

07/02/2019

Dear Customer:

The submittal information contained in the following pages contains technical data onyour project including product specifications, drawings and start-up requirements. Yourproject is currently "Released for Production". All equipment has been placed onorder as submitted upon; however, we recommend you review this document, as anychanges or deviations may require a change order involving additional costs. Pleasereturn either the corrected copy with the Letter of Submittal Return or the Letter ofSubmittal Approval to your Project Manager, Joseph Dickinson, at your earliestconvenience.

If you have any general or technical questions please contact them at:

Office: (904) 494-1273Fax: (904) 494-7666Email: [email protected]

If you need pricing assistance with future projects, please contact your salesrepresentative, Mike Acree, at:

Office: (850) 536-2341Mobile: (850) 228-4163Email: [email protected]

Thank you.

JonaXhcm/Lon^

Jonathan LongVice President

Project ManagementRing Power CorporationPower Systems Division(904) [email protected]

Page 3: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

RiiijgPoufer

Power Systems Division

Ring Power Corp500 Worid Commerce ParkwaySt. Augustir^e, Florida 32092904-737-7730

Letter of Submittal ApprovalProject # 19-389

Project Name: FCADV - Daytona Beach

I have reviewed the information contained in the Generator Set Submittal and agree thatthe products, specifications and content meet the technical requirements of this project.I thereby approve this Generator Set Submittal as provided.

Customer Signature Date

Ring Power Project Manager Date Received

Letter of Submittal Return

Project # 19-389Project Name: FCADV - Daytona Beach

I have reviewed the information contained in the Generator Set Submittal, made theapplicable changes and returned the original copy for your review and correction.

Customer Signature Date

Ring Power Project Manager Date Received

Page 4: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

SUBMITTAL TITLE PAGE

Ring Power^

Power Systems Division

Standby Generator

Caterpillar DG80-2 Generator Set

FCADV - DAYTONA BEACH

Caternillar Generator Dealer

Ring Power Systems

500 World Commerce Parkway

St. Augustine, FL 32092

(904) 737-7730

Transfer Switch Manufacturer

ASCO Power Technologies

160 Park Avenue

Fiorham Park, NJ 07932

(800) 800-2726

Rina Power Generator Contacts

Salesperson: Mike Acree

Project Manager: Joseph Dickinson

Phone: (904)494-1273

Email: [email protected]

Ring Power Job Number: 19-389

Page 5: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

TABLE OF CONTENTS

PROJECT NAME: FCADV - Davtona BeachRING POWER PROJECT NUMBER: 19-389

1. GENERATOR SET

Equipment ListGenerator Set Specification SheetGenerator Data

Performance Data

Systems DataVoltage RegulatorExcitation Module

Generator Set Controller

• Quick Start Guide

• Overview

Annunciator

2. ACCESSORIES

Generator Circuit Breakers

Battery ChargerCoolant Heater

Enclosure & Accessories

3. DRAWINGS

Pad Outline

Fuel Systems Layout RequirementsGenerator Set - Mechanical

Generator Set - Electrical

4. GENERAL INFORMATION

Division of ResponsibilitiesRequest for Start-up ChecklistCaterpillar Limited Warranty Statement

5. TRANSFER SWITCH

SummaryFeatures & Accessories

DrawingsGroup G ControllerLimited Warranty Statement

Page 6: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

GENERATOR SET

Page 7: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

FCADV - DAYTONA BEACH

CATERPILLAR GENERATOR

SET BILL OF MATERIALS

New Caterpillar DG80-2 80 kW Packaged Generator Sst

UL Listed, EPA Certified, Rated 80 kW at 1.0 power factor for standby duty,120/208 volts, 3 phase, 60 hertz, driven by a four cycle, V8, 5.7liter, naturallyaspirated engine operating at 1800 RPM, with the following accessories:

Air Inlet System

• Single stage light duty air cleaner

Control System

- EMCP 4.2B Control Panel

• Monitoring:Voltmeter

Ammeter

Frequency meterPower factor

KW and kVA hours

Jacket water temperatureExcitation voltageLube oil pressureBattery voltageEngine speedEngine hoursCrank counter

Start counter

Coolant tempOil temp

• Controls:

Run key w/ LEDAuto key w/ LEDStop key w/ LEDSpeed and voltage adjustRemote stop / startCycle crank

• Safety shutdown protection and warning indicators for:Fail to start

Control switch not in auto

High coolant temperatureLow coolant temperatureLow coolant level

Low lube oil pressureOverspeed

Page 8: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

FCADV - DAYTONA BEACH

CATERPILLAR GENERATOR

SET BILL OF MATERIALS

High engine oil temperatureApproaching low oil pressureUnderspeed/ overspeedBattery charger failureUnder volts/ over volts

Under frequency/ over frequencyOvercurrent

Reverse powerReverse reactive powerGenerator phase sequence

Inputs and Outputs:Two dedicated digital inputsSix programmable digital inputsSix programmable form A dry contactsTwo programmable form C dry contactsTwo digital inputs

Panel mounted audible alarm

Volt free contacts genset runSpeed adjust potentiometerVolt adjust potentiometerHeavy duty industrial type switches and pushbuttonsHeavy duty corrosion resistant steel enclosureVibration isolated mountingLeft side mounted

Remote 16-Light Annunciator, shipped loose for customer installationRemote E-Stop Break Glass Station, shipped loose for customer installation.

- Nema 3R Enclosed

- Clear Hinged Cover- (2) Stack Mounted Relay Contacts: (1) Normally Open, (1) Normally Closed- Legend: "EMERGENCY GENERATOR STOP"

Enclosure

- CAT steel sound attenuated weatherproof enclosureIBC Certified Wind Load Rating at 180 mphWhite in color

Skin tight

Pre-fmished steel panelsSound deadening interior liner3 doors, lockable with stainless steel hardware

Door drip guards

Internal exhaust system - critical gradeCoolant drain and fumes disposal piped to exterior of enclosureRadiator fill access

Rodent proof stub-up area

Page 9: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

FCADV - DAYTONA BEACH

CATERPILLAR GENERATOR

SET BILL OF MATERIALS

Exhaust System

' CAT Exhaust silencer - critical grade• Mounted in separate upward discharging radiator hood• Flexible exhaust connector - mounted in enclosure

• Rain Cap mounted on silencer end, external to enclosure

Fuel System

- NG Gas Vapor fuel system- Fuel Inlet connection point, on left side, of base frame- Operating pressure, at base frame, 11-14 in. water- Fuel pressure alarm sensor

Generator and Attachments

- 80 kW, 100 kVA, 208 volt, 60 hertz, 3 phase, 1800RPM - Alternator upgrade- Permanent magnet excitation- Four (4) pole revolving field- Dedicated design- Voltage regulator- Main line circuit breaker:

400 ampere

100% rated

3 poleUL listed

Molded case designAuxiliary contactsGFCI AC Receptacle, wired and mounted

Lubrication System

- OH filter

- Lubricating oil, initial fill- Fumes disposal- Lube oil level Indicator

- Lube oil drain

Page 10: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

FCADV - DAYTONA BEACH

CATERPILLAR GENERATOR

SET BILL OF MATERIALS

CooUntj System

• Engine mounted radiator- Radiator transition flange- Antifreeze

- Coolant level site gauge- Coolant level sensor

- Coolant heater, 120V, 1000 Watts- Low coolant alarm / shutdown

Mounting System

- Steel base frame

- Lifting points- Incorporated stub-up access- Anti-vibration isolation pads between engine/alternator and base.

Starting System

- Lead acid starting battery (1) type 115-2422,12 volt DC.- Caterpillar mode PBC10NU battery charger.• 12VDC

• 10 ampere• 120 VAC input

- Battery cables and rack.- Battery charging alternator with guard.

Automatic Transfer Switch

- ASCO Series 300 Service Entrance Rated Automatic Transfer Switch

400 Ampere, 240 volt, 3, 3 phase, 60 hertzNema 3R Enclosure

In-phase monitorAdjustable time delaysUL 1008 listed

Engine start contactsProgrammable exerciser -11 BERelay Expansion Module - 18RXThermostatic Controlled strip heater - 44G

Page 11: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

FCADV - DAYTONA BEACH

CATERPILLAR GENERATOR

SET BILL OF MATERIALS

Genera!

' Standard 2 year factory warranty- Operation and maintenance manuals - 1 set- Delivery to site, no offloading- Pre-start Inspection- Start up Inspection- Four (4) hour load bank test- Customer training(Videotaped sessions require signed disclaimer.)

Service Location

Ring Power Corp.Power Systems Division401 N Tomoka Farms Rd

Daytona Beach, FL 32124386-947-3363

Page 12: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

DG80-2 Generator Set

Electric Power U -'.t-vv ....

Caterpillar Is leading the power generation marketplacewith Power Solutions engineered to deliver unmatchedflexibility, expandability, reliability, and cost-effectiveness.

Image shown may not reflect actual configuration

Specifications

Generator Set SpecificationsV ̂Rating

Voltage

Frequency

Speed

80 ekW {100 kVA)

480, 208 Volts

60 Hz

1800 rpm

Generator Set Configuration^

Emissions/Fuel StrategyU.S. EPA Certified for Stationary Emergency

Application

Engine Specifications

Engine Model

Bore

Displacement

Stroke

Compression Ratio

Aspiration

Governor Type

Fuel Type

Fuel Pressure Operating Range*

Package Dimensions^ _ ^

Length

Width

101.6 mm

88.4 mm

2.7 - 3.5 kPa

2117 mm

1000 mm

1300 mm

5.7L V8. 4-cycle

350 in=

3.48 in

Turbocharged

Electronic

Natural Gas

11 - 14 in. water

83.3 In

39.4 In

51.2 InHeight 1300 mm 51.2 In

Weight^ 962 kg 2121 lb

*Optional fuel pressure options may be available, please contact your local dealer.

**Note: For reference only - do not use for Installation design. Please contact your local dealer for exactweight and dimensions.

^Weight includes: Oversize generator, skid base, circuit breaker, oil, and coolant.

LEHE1000-02 Page 1 of 7

Page 13: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

DG80-2 Generator Set

Electric Power

Benefits & Features

Generator

• Matched to the performance and output characteristics of engine

• Industry-leading mechanical and electrical design

• Industry-leading motor starting capabilities

• High efficiency

Cat® EMCP Control Panel

The EMCP 4 controller features the reliability and durability you have come to expect from yourCat equipment. EMCP 4 Is a scalable control platform designed to ensure reliable generator setoperation, providing extensive information about power output and engine operation. EMCP 4systems can be further customized to meet your needs through programming and expansionmodules.

Design Criteria

• The generator set facilitates compliance with NFPA 110 and meets ISO 8528-5 requirements fortransient response

• Cooling system designed to operate in 50°C/122T ambient temperatures with an air flowrestriction of 0.5 in. water

UL 2200/CSA - Optional

• UL 2200 Listed

• CSA Certified

Certain restrictions may apply. Consult with your Cat dealer.

Worldwide Product Support

Cat dealers provide extensive post-sale support including maintenance and repair agreements.Cat dealers have over 1,800 dealer branch stores operating in 200 countries.

LEHE1000-02 Page 2 of 7

Page 14: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

DG80-2 Generator Set

Electric Power

Standard Equipment

Air Inlet

Cooling

Single element air filter

Radiator and cooling fan complete with protective guards

Standard ambient temperatures up to 50°C {122°F)

Exhaust

Exhaust outlet with 2" pipe

Natural Gas

Dual lock off valves

NPT connection

Generator

Matched to the performance and output characteristics of engine

IP23 protection

Integrated Voltage Regulator

Governor

Electronic governor (non adjustable)

Control Panels

EMCP 4.2 Series generator set controller

Mounting

Rubber vibration isolators

Starting/Charging

12 volt starting motorBatteries with rack and cables

LEHE1000-02 Page 3 of 7

Page 15: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

DG80-2 Generator Set

Electric Power

Optional Equipment

Generator

Excitation: [ ] Permanent Magnet Excited (PM)

Oversize and premium generatorsAnti Condenstation heater

Starting/Charging

Battery charger - UL Listed 10 amp

Jacket water heater

Battery heater

Lube oil sump heater

General

UL 2200 Listed

CSA Certified

Enclosures: sound attenuated, weather protective

Automatic transfer switches (ATS)

Suitable for Use as Service Equipment (SUSE)

LEHE1000-02 Page 4 of 7

Page 16: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

ELECTRIC POWER - Technical Spec Sheet standard

DG80-2

80 ekW/100 kVA/ 60 Hz/1800 rpm/ 480V, 208V/ 0.8 Power Factor

Rating Type: STANDBY Emissions: U.S. EPA Certified for Stationary Emergency Application

I m

DG80-2

80 ekW/100 kVA

60 Hz/ 1800 rpm/ 480V, 208V

Image shown may not reflect actual configuration

Package Performance

Generator Set Power Rating with Fan @ 0.8 Power Factor

Generator Set Power Rating

• V','

Natural Gas

80 ekW

100 kVA

Fuel Consumption with Natural Gas

100% Load With Fan

75% Load With Fan

50% Load With Fan

26.3 mYhr

23.8 mVhr

17.9 mYhr

928 ftVhr

840 ftVhr

631 ftVhr

Cooling System H

Engine Coolant Capacity

Radiator Coolant Capacity

Engine Coolant Capacity with Radiator/Exp Tank

Air Flow Restriction (System)

16.6 L

0.12 kPa

2.1 gal

2.3 gal

4.4 gal

0.48 in. water

I Inlet Air

Combustion Air Inlet Flow Rate 6.9 m^/mln 244 cfm

Exhaust System ■

Exhaust Stack Gas Temperature

Exhaust Gas Flow Rate

Exhaust System Backpressure (maximum allowable)

722CQ

22.3 mYmin

10.2 kPa

1332T

787 cfm

40.9 in. water

LEHE1000-02 Page 5 of 7

Page 17: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

ELECTRIC POWER - Technical Spec Sheet ST^NfeXRfi

DG80-2

80 ekW/100 kVA/ 60 Hz/1800 rpm/ 480V, 2G8V/ 0.8 Power Factor

Rating Type: STANDBY Emissions: U.S. EPA Certified for Stationary Emergency Application

Heat Rejection •

Heat Rejection to Coolant (total)

Heat Rejection to Atmosphere from Generator

62.0 kW

7.1 kW

3525 Btu/min

404 Btu/min

I Alternator^

Motor Starting Capability @ 30% Voltage Dip

Frame

Temperature Rise

Excitation

480V: 215 skVA 208V: 168 skVA

105''C

LC3114D

Self Excited

22rF

Lube System

Sump Refill with Filter

^hll . |l|k l>j r ^H 1 I " ^ l| J

1.24 gal

Emissions (Nominall!^,.

NOx + HC 13.4 g/kW-hr

519g/kW-hr

^ For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to theexisting restriction from the factory.

^Generator temperature rise is based on a40''C (104°F) ambient per NEMAMG1-32.

'The nominal emissions data shown is subject to environment, instrumentation, measurement, facility andengine to engine variations.

LEHE1000-02 Page 6 of 7

Page 18: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

ELECTRIC POWER - Technical Spec Sheet standard

DG80-2

80 ekW/100 kVA/ 60 Hz/ 1800 rpm/ 480V, 208V/ 0.8 Power Factor

Rating Type: STANDBY Emissions: U.S. EPA Certified for Stationary Emergency Application

DEFINITIONS AND CONDITIONS

Applicable Codes and Standards:CSA 022.2 No 100-04, UL 489, UL 869, UL 2200, NFRA 37, NFRA 70, NFPA 99. NFPA 110, IBC,IEC60034-1, ISO3046, IS08528, NEMA MG 1-22, NEMA MG 1-33.

STANDBY: Output available with varying load for the duration of the interruption of the normal sourcepower. Average power output is 70% of the standby power rating. Typical operation is 200 hours per year,with maximum expected usage of 500 hours per year.

Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046standard conditions.

Fuel Rates are based on heat value for Natural Gas of 1015 BTU/SCF @77®F (25*'C) and 328 ft {100m)above sea level.

Additional ratings may be available for specific customer requirements, contact your Cat representativefor details.

Genset Ratings are based on ambient temperature of 77°F and elevation of 1200 tt above sea level.

For higher temperatures and elevations the following derate specifications are to be used:Altitude: Derate 2.5% per every 1000ft (305 m.) above 1200ft (365 m.)Temperature: Derate 1.5% per lOT (5.55''C) temperature above 77°F (25''C)

Feature Code; 57LGE05

Generator Arrangement: 467-6054Date: 20/01/2019

Source Country: U.S.

LEHE1000-02

www.Cat-ElectricPower.com

©2019 CaterpillarAll rights reserved.

Materials and specifications are subject to change without notice.The International System of Units (SI) is used in this publication.

CAT, CATERPILLAR, their respective logos, ADEM, S»0*S. "Caterpillar Yellow",the "Power Edge" trade dress as well as corporate and product identity used

herein, are trademarks of Caterpillar and may not be used without permission.

Page 19: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Caterpillar Generator Data

Generator Data

Selected Model

Engine: 5.7LT Generator Frame: LC3134D Genset Rating (kW): 80.0 Line Voltage: 208

Fuel: Natural Gas Generator Arrangement: 4676054 Genset Rating (kVA): 100.0 Phase Voltage: 120

Frequency: 60 Excitation Type: Permanent Magnet Pwr. Factor: 0.8 Rated Current: 277.6

Duty: STANDBY Connection: PARALLEL STAR Application: EPG Status: CurrentVersion; 41764/41736/42396/1118

Spec Information

Generator Specification

Frame: LC3134D Type: LC No. of Bearings: 1

Winding Type: RANDOM WOUND Flywheel: 11.5

Connection: PARALLEL STAR Housing: 3

Phases: 3 No. of Leads: 12

Poles: 4 Wires per Lead: 1

Sync Speed: 1800 Generator Pitch: 0.6667

Generator Efficiency

Per Unit Load kW Efficiency %

0.25 20.0 89.5

0.5 40.0 92.2

0.75 60.0 92.4

1.0 80.0 91.9

Reactances Per Unit Ohms

SUBTRANSIENT - DIRECT AXIS X"d 0.0980 0.0424

SUBTRANSIENT - QUADRATURE AXIS X"q 0.2I0I 0.0909

TRANSIENT - SATURATED X'j 0.1636 0.0708

SYNCHRONOUS - DIRECT AXIS Xj 3.7840 I.637I

SYNCHRONOUS - QUADRATURE AXIS Xq 2.2702 0.9822

NEGATIVE SEQUENCE Xj 0.1542 0.0667

ZERO SEQUENCE Xq 0.0058 0.0025

Time Constants Seconds

OPEN CIRCUIT TRANSIENT - DIRECT AXIS T'do

SHORT CIRCUIT TRANSIENT - DIRECT AXIS T'j

OPEN CIRCUIT SUBSTRANSIENT - DIRECT AXIS T"do

SHORT CIRCUIT SUBSTRANSIENT - DIRECT AXIS T"d

OPEN CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T"qoSHORT CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T"q

EXCITER TIME CONSTANT Tg

ARMATURE SHORT CIRCUIT T,

2.3138

0.1000

0.0167

0.0100

0.1080

0.0100

0.0300

0.0150

Short Circuit Ratio: 0.31 Stator Resistance = 0.0252 Ohms Field Resistance = 2.354 Ohms

Voltage Regulation

Voltage level adjustment: +/- 5.0%

Voltage regulation, steady state: +/- 0.5%

Voltage regulation with 3% speed change: +/- 1.0%

Waveform deviation line - line, no load: less than 2.0%

Telephone influence factor: less than 50

Generator Excitation

No Load Full Load, (rated) pf

Series Parallel

Excitation voltage: 2.8 Volts Volts 15.17 Volts

Excitation current 0.96 Amps Amps 4.29 Amps

Page 20: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Caterpillar Generator Data

Selected Model

Engine: 5.7LT Generator Frame: LC3134D Genset Rating (kW): 80.0 Line Voltage: 208

Fuel: Natural Gas Generator Arrangement: 4676054 Genset Rating (kVA): 100.0 Phase Voltage: 120

Frequency: 60 Excitation Type: Permanent Magnet Pwr. Factor: 0.8 Rated Current: 277.6

Duty: STANDBY Connection: PARALLEL STAR Application: EPG Status: Current

Version: 41764 /41736/42396/ MIS

Generator Mechanical Information

Center of Gravity

Dimension X 0.0 mm 0.0 IN.

Dimension Y 0.0 mm 0.0 IN.

Dimension Z 0.0 mm 0.0 IN.

"X" is measured from driven end of generator and parallel to rotor. Towards enginefan is positive. See General Information for details"Y" is measured vertically from rotor center line. Up is positive."Z" is measured to left and right of rotor center line. To the right is positive.

Generator WT = 0 kg * Rotor WT = 0 kg * Stator WT = 0 kg

0.0 LB 0.0 LB 0.0 LB

Rotor Balance = 0.0508 mm deflection PTP

Overspeed Capacity = 125% of synchronous speed

Generator Torsional Data

J1 = Coupling

and Fan

o

J2 = Rotor

TOTAL J = JIH- J2 + J3

J3 = Exciter

End

K1 = Shaft Stiffness between

J1 + J2 (Diameter 1)

J1 K1 Min Shaft Dia I

0.0 LB IN. 0.0 MLB IN./rad 0.0 IN.

0.0 N m 0.0 MN m/rad 0.0 mm

J2

0.0 LB IN.

0.0 N m

Total J

0.0 LB IN.

0.0 N m

K2 = Shaft Stiffness between

J2 + J3 (Diameter 2)

K2 Min Shaft Dia 2

0.0 MLB IN./rad 0.0 IN.

0.0 MN m/rad 0.0 mm

J3

0.0 LB IN.

0.0 N m

Selected Model

Engine: 5.7LT Generator Frame: LC3134D Genset Rating (kW): 80.0 Line Voltage: 208

Fuel: Natural Gas Generator Arrangement: 4676054 Genset Rating (kVA): 100.0 Phase Voltage: 120

Frequency: 60 Excitation Type: Permanent Magnet Pwr. Factor: 0.8 Rated Current: 277.6

Duty: STANDBY Connection: PARALLEL STAR Application: EPG Status: Current- Version: 41764/41736/42396/1118

Page 21: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Caterpillar Generator Data

Generator Cooling Requirements -Temperature - insulation Data

Cooling Requirements: Temperature Data: (Ambient 40 "C)

Heat Dissipated: 7.1 kW Stator Rise: 105.0

Air Flow: 18.0m^/min Rotor Rise: 105.0^0

Insulation Class: H

Insulation Reg. as shipped: 100.0 MH miniinuni at 40

Thermal Limits of Generator

Frequency: 60 Hz

Line to Line Voltage: 208 Volts

B BR 80/40

F BR -105/40

H BR - 125/40

F PR - 130/40

H PR - 150/40

H PR27 - 163/27

88.0 kVA

100.0 kVA

110.0 kVA

110.0 kVA

116.5 kVA

121.0 kVA

Selected Model

Engine: 5.7LT Generator Frame: LC3134D

Fuel: Natural Gas Generator Arrangement: 4676054

Frequency: 60 Excitation Type: Permanent Magnet

Duty: STANDBY Connection: PARALLEL STAR

Genset Rating (kW): 80.0 Line Voltage: 208

Genset Rating (kVA): 100.0 Phase Voltage: 120

Pwr. Factor: 0.8 Rated Current: 277.6

Application: EPG Status: CurrentVersion: 41764 /41736 /42396 /1118

Starting Capability & Current DecrementMotor Starting Capability (0.6 pf)

SKVA

12

Percent

Volt Dip

2.5

25 5.0

38 7.5

52 10.0

67 12.5

83 150

100 17.5

118 20.0

137 22.5

157 25.0

179 27.5

202 30.0

227 .32.5

254 35.0

283 .37.5

315 40.0

Motor Starting

G.

5

0

>

cVuL.

01

Q.

40

35

30

25

20

15

10

5

0

100 200

SKVA

300

Page 22: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

E Time

CycleAMP

0.0 2.808

1.0 1.664

2.0 1.281

3.0 1,071

4.0 915

5.0 787

7.5 808

10.0 1,011

12.5 1,115

15.0 1,161

20.0 1,089

25.0 987

30.0 934

35.0 914

40.0 909

45.0 909

Caterpillar Generator Data

Current Decrement Data

Current Decrement

2,500

2,000

I 1,500<

1,000

500

0

10 20 30 40

E Time Cycle

Instantaneous 3 Phase Fault Current: 2808 Amps Instantaneous Line - Line Fault Current: 1891 Amps

Instantaneous Line - Neutral Fault Current: 3202 Amps

Selected Model

Engine: 5.7LT Generator Frame: LC3134D Genset Rating (kW): 80.0 Line Voltage: 208

Fuel: Natural Gas Generator Arrangement: 4676054 Genset Rating (kVA): 100.0 Phase Voltage: 120

Frequency: 60 Excitation Type: Permanent Magnet Pwr. Factor: 0.8 Rated Current: 277.6

Duty: STANDBY Connection: PARALLEL STAR Application: EPG Status: Current

Version; 41764 /41736 /42396 /1118

Generator Output Characteristic CurvesOpen Circuit Curve

Open Circuit

Field Line -

Current Line Volt

0.0 0 O

29 125 >

3.4 14601

c4.0 166 □4.7 187 1

5.6 208 01

7.1 229 c

9.6 250 □14.5 270

24.0 291

300

250

150

100

5 10 15 20

Field Current

25

Page 23: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Field Armature

Current Current

0.0 0

10.5 167

12.2 194

14.0 222

15.7 250

17.5 278

19.2 305

21.0 333

22.7 361

24.4 389

Caterpillar Generator Data

Short Circuit Curve

Short Circuit

400

Coi

5u

O)i-

3

"fO

350

300

250

200

150

100

50

0

5 10 15 20

Field Current

25

Selected Model

Engine: 5.7LT Generator Frame: LC3134D Genset Rating (kW): 80.0 Line Voltage: 208

Fuel: Natural Gas Generator Arrangement: 4676054 Genset Rating (kVA): 100.0 Phase Voltage: 120

Frequency: 60 Excitation Type: Pennanent Magnet Pwr. Factor: 0.8 Rated Current: 277.6

Duty: STANDBY Connection: PARALLEL STAR Application: EPG Status: CurrentVersion: 41764 /41736 /42396 /111K

Generator Output Characteristic CurvesZero Power Factor Curve

Zero Power

Field Line -

Current Line Volt

17.5 0

20.3 104

20.8 125

21.4 146

22.2 166

23.1 187

24.7 208

27,3 229

32.4 250

42.3 270

250

o 200

0*

.E 150

(u 100c

□50

025 30 35

Field Current

Page 24: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Current Line volt

Caterpillar Generator Data

Air Gap Curve

Air Gap

0

> 20001

c

□ 150

g 100

0 1 2 3 4 5 6

Field Current

Selected Model

Engine: 5.7LT Generator Frame: LC3t34D Genset Rating (kW): 80.0 Line Voltage: 208Fuel: Natural Gas Generator Arrangement: 4676054 Genset Rating (kVA): 100.0 Phase Voltage: 120Frequency: 60 Excitation T^'pe: Pennanent Magnet Pwr. Factor: 0.8 Rated Current: 277.6Duty: STANDBY Connection: PARALLEL STAR .Application: EPG Status: Current

- Version: 41764 /41736 /42396 /111 8

Reactive Capability Curve

Operating Chart

-1 -0.! -0.6 -0,4 -0.2 0 0.2 0.4 0.6 0.8 1

kVAr/ Rated kVA

Page 25: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Caterpillar Generator Data

Selected Model

Engine: 5.7LT Generator Frame: LC3134D Genset Rating (kW): 80.0 Line Voltage: 208

Fuel: Natural Gas Generator Arrangement: 4676054 Genset Rating (kVA): 100.0 Phase Voltage: 120

Frequency: 60 Excitation Type: Permanent Magnet Pwr. Factor: 0.8 Rated Current: 277.6

Duty: STANDBY Connection: PARALLEL STAR Application: EPG Status: Current______ Version: 41764/417.^6/42396/ II18

Page 26: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Caterpillar Generator Data

General Information

GENERATOR INFORMATION (DM7900)

1. Motor Starting

Motor starting curves are obtained in accordance with IEC60034, and

are displayed at 0.6 power factor.

2. Voltage Dip

Prediction of the generator synchronous voltage dip can be made byconsulting the plot for the voltage dip value that corresponds to the

desired motor starting kVA value.

3. Definitions

A) Generator Keys

Frame: abbreviation of generator frame sizeFreq: frequency in hertz.

PP/SB: prime/standby duty respectivelyVolts: line - line terminal voltagekW: rating in electrical kilo watts

Model: engine sales model

B) Generator Temperature Rise

The indicated temperature rises are the lEC/NEMA limits for standby

or prime power applications. The quoted ri.se figures are maximumlimits only and are not necessarily indicative of the actualtemperature rise of a given machine winding.

C) Centre of Gravity

The specified centre of gravity is for the generator only. For singlebearing, and two bearing close coupled generators, the center ofgravity is measured from the generator/engine flywheel-housinginterface and from the centreline of the rotor Shaft.

For two bearing, standalone generators, the center of gravity is

measured from the end of the rotor shall and from the centerline of

the rotor shaft.

D) Generator Current Decrement Curves

The generator current decrement curve indicates the generator

amiature current arising from a symmetrical three-phase fault at the

generator tcmiinals. Generators equipped with AREP or PMG excitation

systems will sustain 300% of rated armature current for 10 seconds.

E) Generator Efliciency Curves

The efficiency curve is displayed for the generator only under thegiven conditions of rating, voltage, frequency and power factor. Thisis not the overall generating set efficiency curve.

Caterpillar Confidential; Green

Page 27: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Performance Data

CATERPILLARGen Set Package Performance Data

[57LGE05]

Performance Number: EM 1975

Sales Model: 5.7L SIT

Engine Power:

80 W/F EKW

125 HP

Manifold Type:

Tbrbo Quantity:

Hertz: 60

Combustion: SI

Speed: 1,800 RPM

Governor Type:

Engine App: GP

Application Type: PACKAGE-DIE

Change Level: 00

Aspr: T

After Cooler:

After Cooler Temp(F): 32

TUrbo Arrangement:

Engine Rating: PGS

ei-A Certification: EPA NSPS S.I. STATIONAR - Y EMRating Type: STANDBY -

Fuel:

IGN:

Cam Type:

CARE:

Fuel Press (PSI):

JW Temp (F):

Piston:

C/R: 9.4:1

NOx Level:

ELEK A/F CONT:

Strategy:

EMISSIONS DATA

EPA NSPS S I STATIONAR - Y EM *************************************************** er

No notes were found for this certification...

EMISSIONS DATA MEASUREMENT IS CONSISTENT WITH THOSE DESCRIBED IN EPA CFR 40

PART 89 SUBPART D & E AND ISO 8178-1 FOR MEASURING HC, CO, C02 AND NOX. THESE

PROCEDURES ARE VERY SIMILAR TO THE METHODS DESCRIBED IN EPA CFR 40 PART 60

APPENDIX A METHOD 25A FOR HYDROCARBONS, METHOD 10 FOR CO, METHOD 7E FOR NOX.

DATA SHOWN IS BASED ON STEADY STATE ENGINE OPERATING CONDITIONS OF 77 DEG F,

28.43 INCHES HG AND FUEL. HAVING A LHV OF 911 BTU PER CUBIC FOOT AT 30.00

INCHES HG ABSOLUTE AND 32 DEG F. FUEL RATE IS BASED ON A STANDARD CUBIC FOOT AT

30.00 INCHES HG ABSOLUTE AND 32 DEG F.

REFERENCE EXHAUST STACK DIAMETER

WET EXHAUST MASS

WET EXHAUST FLOW (- STACK TEMP )

WET EXHAUST FLOW RATE ( 32 DEG F AND 29.98 IN HG )

DRY EXHAUST FLOW RATE ( 32 DEG F AND 29.98 IN HG )

FUEL FLOW RATE

OIN

0.0 LB/HR

Page 28: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Performance Data

The powers listed above and all the Powers displayed are Corrected Powers

Identification Reference and Notes

Engine Arrangement:

Effective Serial No:

Primary Engine Test Spec:

Performance Parm Ref:

Performance Data Ref:

Aux Coolant Pump Perf Ref:

Cooling System Perf Ref:

Certification Ref:

Certification Year:

Compression Ratio:

Combustion System:

Aftercooler Temperature (F):

Crankcase Blowby Rate(CFH):

Fuel Rate (Rated RPM) No Load(Gal/HR):

Lube Oil Press @ Low Idle Spd(PSI):

Lube Oil Press @ Rated Spd(PSI):

Piston Speed @ Rated Eng SPD(FT/Min):

Max Operating Altitude(FT):

PEEC Elect Control Module Ref

EM 1975 PEEC Personality Cont Mod Ref

Tbrbochargcr Model

Fuel Injector

Timing-Static (DEG):

Timing-Static Advance (DEG):

Timing-Static (MM):

Unit Injector Timing (MM):

Torque Rise (percent)

Peak Torque Speed RPM

Peak Torque (LB.FT):

9.4

SI

32

0.0

0.0

0.0

0.0

Reference

Number: EM1975

Parameters

Reference:

EPA NSPS S.I. STATIONARY EMERGENCY

J1

Caterpillar Confidential: Green

Page 29: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

TMIWEB Production(a24-tc8-jdk8-tmi-prod)

Systems DataReference Number: EM 1975 CATERPILLAR

AIR INTAKE SYSTEM

THE INSTALLED SYSTEM MUST COMPLY WITH THE SYSTEM LIMITS BELOW FOR ALL EMISSIONS CERTIFIED ENGINES TO ASSURE REGULATORY

COMPLIANCE.

MAXIMUM ALLOWABLE INTAKE RESTRICTIGN WITH DIRTY ELEMENT 13 |IN-H20

COOLING SYSTEM

ENGINE ONLY COOLANT CAPACITY 2.1 |GAL

ENGINE SPEC SYSTEM

CYLINDER ARRANGEMENT VEE

NUMBER OF CYLINDERS 8

CYLINDER BORE DIAMETER 4.0 IN

PISTON STROKE 3.5 IN

TOTAL CYLINDER DISPLACEMENT 348 CU IN

STANDARD CYLINDER FIRING ORDER 1-8-4-3-6-5-7-2

STROKES/COMBUSTION CYCLE 4

EXHAUST SYSTEM

THE INSTALLED SYSTEM MUST COMPLY WITH THE SYSTEM LIMITS BELOW FOR ALL EMISSIONS CERTIFIED ENGINES TO ASSURE REGULATORY

COMPLIANCE.

MAXIMUM ALLOWABLE SYSTEM BACK PRESSURE 41 IN-H20

MANIFOLD TYPE DRY

MOUNTING SYSTEM

DRY WEIGHT - ENGINE ONLY {REFERENCE VALUE) 432 LB

Page 30: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

INTEGRATED VOLTAGE REGULATOR RAT

Genset Control

with IVR Logic

Excitation

Command

Excitation

Module

IntegratedVoltage Regulator

Voltage & Current

Sensing

Excitation

Current

Generator

INTEGRATED

VOLTAGE REGULATOR

The Integrated Voltage Regulator (IVR) isdesigned to provide robust, precise closed-loopcontrol of the generator voltage, optimizedtransient performance and industry leadingfeature specification.

Caterpillar is leading the power generationmarketplace with power solutions engineered todeliver unmatched flexibility, expandability, reliabilityand cost-effectiveness.

FEATURES

When used with an Excitation Module, EMCP 4,3/4.4 and

IVR-compatible EMCP 4.1/4.2 (B) controllers offers:

• Automatic Voltage Regulation (AVR)

• Programmable stability settings

• Soft start control with an adjustable time setting in AVRcontrol mode

• Dual Slope. Configurable Under Frequency (Volts/Hz)regulation

• Three-phase or single-phase generator voltage (RMS)sensing/regulation in AVR mode

• Setpoint adjustment from the EMCP display or Cat ETServiceTool

• IVR Operating Status and Voltage Bias Overview screens toprovide an enhanced level of user interface

• integrated Voltage Regulator event monitoring

EMCP 4.3/4.4 and IVR-compatible EMCP 4.2 (B) controllers alsooffer:

• Power Factor Regulation (PF)

• Reactive Droop compensation

• Line drop compensation

WORLDWIDE PRODUCT SUPPORT

• Worldwide parts availability through the Cat dealer network

• Over 1.800 dealer branch stores operating in 200 countries

• The best product support record in the industry

• Cat dealers provide extensive post sale support includingmaintenance and repair agreements

COMPLETE SYSTEM INTEGRATION

Fully designed and factory tested to work seamlessly with Catgenerators using Self Excitation (SE), Internal Excitation (IE) orPermanent Magnet (PMG) excitation systems and EMCP controls.

LEHE0448-01

Page 31: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

INTEGRATED VOLTAGE REGULATOR CAT

INTEGRATED VOLTAGE REGULATOR FEATURE SPECIFJ£MmJ

E1VICP4.1 I EMCPa.: EMCP4.3

SPECIFICATIONS

No Load to Full Load Regulation

Configurable Volts / Hz Characteristic

Configurable Knee Frequency

Regulator ResponseTime

,_Sjngle and Three Phase Sensing

Voltage Adjustment Range

CONTROL

Characteristic

Excitation Enable I Disable Selection

Line Loss (I^R) Compensation

Reactive Droop Compensation

Power Factor Control Mode

PROTECTION I ALARMS HGenerator Overvoltage

Generator Under voltage

Over Excitation

Loss of Sensing

Generator Reverse VARs

Event Log

METERING V '

EMCP AC Metering

EMCP Power Metering

Excitation Command Percentage

Operating Mode Status Indication

VOLTAGE ADJUSTMENT

EMCP 4 Display Voltage Bias

Digital Input (Raise I Lower) Voltage Bias'

Potentiometer Voltage Bias'

Analog Voltage Bias -Voltage Range'

Analog Voltage Bias - Current Range'

Analog Voltage Bias - PWM Range'

SCADA (Modbus) Voltage Bias

'Requires an available input on the EMCP 4.

±0.25% ±0.25%

mm

OV to SV OV to SV -lOV to +10V

0mA to 20mA

0% to 100%

EMCP 4.4

±0.25%

-10V to +10V

GmA to 20mA

0% to 100%

IEHE0'14M1

Page 32: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

INTEGRATED VOLTAGE REGULATOR RAT

EXCITATION MODULE SPECIFICATION

The Integrated Voltage Regulator consists of an EMCP 4 interfacing with an Excitation Module. There are a range of Excitation Modulesavailable to match Cat generator sets.

Figure 1; EMIO Excitation Module

X-

Figure 2: EMI 5 Excitation Module

Figure 3; EM25 Excitation Mbdule

EXCITATION MODULE TECHNICAL SPECIFICATION

(EMIO)

Compatible Generator Excitation Types Self Excitation (SE)

Internal Excitation (IE)

Nominal Field Current Output 7 Amps

Maximum (forcing) Field Current Output 15 Amps

Maximum AC Voltage input 240Vrms

For more information on the Excitation Module refer to the component spec sheet.

13 AMPS

25 AMPS

270 Vrms

LEHE0448-01

Page 33: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

INTEGRATED VOLTAGE REGULATOR

EMCP 4 DISPLAY

EXAMPLE SCREENS - EMCP 4.1/4.2

VOLTS / Hz

TARGET VOLT 480 V

EXCITATION CMD 4.5 %

VOLTAGE BIAS OVERVIEW

MANUAL 10.0%

ANALOG 2.0%

Figure 3: IVR Overview Screen DROOP

TOTAL

-2.0%

10.0%

Figure 4: Voltage Bias Overview Screens

EXAM^E SCREENS - EMCP 4.3/4.4

IVROVERVIEV^

OPERATING

VOLTS/[^TARGET VOLTAGE

EXCITATION COMMAND

COMPENSATION

4.5%

;MOLTAGE BIAS OVEBVEW

I ACTIVE VOLTAGE^ASING;MAIN^^

OG INPUT

DROOP

10.0%

2.0%

-2.0%

10.0%

GENSET

Figure 5: IV^,.0flmiew Screen

PAGE B-DOWN 5.

U GENSET

Figure 6; Voltage Bias Overview Screen

BUILT FOR IT.Materials and SD^ilicaiio'isaie subject lochange without notice. The International System ol Units (Si) is used in this publication.

wwiv.Calxom/eleciricpowef

©20(8 Caterpillar. All rights reserved. Materials and speciiicaiionsare subject to change without notice. CAT. CATEf^lLAR. their restive logos. ADEM. S*0*S. BUIIT FOR IT.'Caletpillai Yellow', ihe 'Power Edge' Itade dross as well as corporate and product identity used hcreirt, are trademarks ol Caterpillar and may r>ol boused without permission.

Page 34: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Excitation Module

EM10

The EM10 Excitation Module Is a powerelectronics component designed to provideexcitation current to the generator that is controlledby the Integrated Voltage Regulator (IVR) featurein the EMCP 4 controls.

Caterpillar Is leading the power generationmarketplace with power solutions engineeredto deliver unmatched flexibility, expandability,reliability and cost-effectiveness

Features

• Over-excitation protection - limit can beadjusted via a potentiometer (lEXC)

• Green status LED indicating unit is powered on• Red status LED indicating excitation current

limiting (flashing) or shutdown (solid)

When used with EMCP 4.3 / 4.4 and IVR-

compatible EMCP 4.1 /4.2 controllers, theIntegrated Voltage Regulator system offers:• Automatic Voltage Regulation (AVR)• Programmable stability settings• Soft start control with an adjustable time setting

in AVR control mode

• Dual Slope Under Frequency (Volts / Hz)regulation

• 3 Phase or single-phase generator voltage(RMS) sensing / regulation in AVR mode

EMCP 4.3 / 4.4 and IVR-compatlble EMCP 4.2controllers also offer:

• Power Factor Regulation (PF)• Generator paralleling with reactive droop

compensation

• Line drop compensation

Worldwide Product Support

• Worldwide parts available through the Cat®dealer network

• Over 1,800 dealer branch stores operating in200 countries

• The best product support record in the industry• Cat dealers provide extensive post sale support

including maintenance and repair agreements

Complete System IntegrationFully designed and factory tested to workseamlessly with Cat generators using SelfExcitation (BE), Internal Excitation (IE) orPermanent Magnet (PMG) excitation systems andEMCP controls.

LEHE0449-02 Page 1 of 5

Page 35: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Excitation Module

•.y.A'jiiiruiji-Miuij ...X, • r •

Excitation Module - EM10

Specifications

Electrical

Generator Excitation Types

Max. Continuous Field Current Output

Max. Forcing Field Current Output

Max. AC Voltage Input (X1 :X2, Z1 :Z2)

Self Excitation / Internal Excitation / Permanent

Magnet (PMG)

6 Amps

10 Amps

180 Vrms

Environmental

Operating Temperature Range

Storage Temperature Range

Relative Humidity Tolerance

Salt Spray

Vibration

Electromagnetic Compatibility

Weight

-40°C (-40T) to +70°C {+158°F)

-40^ (-40T)to +85°C {+185T)

95% non-condensing humidity

5% salt (NaCI) solution for 120 hrs

4.5 G-rms, 24-2000 Hz in 3 orthogonal planes

RF Immunity (Radiated & Conducted)RF Emissions (Radiated & Conducted)Electrical Transients

770g ±30g

Power Consumption (at Max. Continuous Rating) 450 VA

Conformity

CE Integrated Certificate

UL Recognized (U.S. and Canada)File No. E334232

In conformity with the applicable requirements ofthe following Standards:EN 50178

EN 60204-1

EN 61000-6-2

EN 61000-6-4

LEHE0449-02 Page 2 of 5

Page 36: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Excitation Module

Excitation Module - EM10

Over-Excitation Protection

• if a short-circuit fault occurs at the generator teminals, the EM10 will allow the excitation current to riseto the upper limit value set by the adjustment potentionmeter (max. 10 Amps).

• The excitation current will be clamped at the upper limit value for 10 seconds (fixed internally).

• After 10 seconds, the excitation current is reduced to a value of 10% of the potentiometer setting.

Excitation

Current (A)

Excitation Currenl AUpper Limit(adjusted using ̂ ( WPotentiometer. JMaximum 10 Amps,Minimum 4 Ampsi T

Shutdcwn Level

10% o( Upper Limit(fixed Internally, no adjustment)

Excitation Current

Sliutduwii Level

Time (s)

10 seconds

(fixed intemaily, no adjustment)

LEHE0449-02 Page 3 of 5

Page 37: FCADV - Daytona Beach Caterpillar DG80-2, 80kW
Page 38: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Excitation Module• • * I ^.

!}•• •'

Excitation Module - EM10

Example Connection Diagram (Permanent Magnet Excitation)

EMCP4.3/4.4

PWUOutpHIQ

SlWd PutM MgaiM

19 29 8

EMCP4.1/4.2 I I I 1 I—Cairaca

BUN^M SaaMqMn , ^ (TIT TfT] f—"|Stta Pcatwe Sflira 9 "Mw«5 €8 Mats // « —.

"fcimr il LAd FunaionP2-1 F- Esatf F«ll Fbtue Quan

P}-} !■ Etaitf FuM Hf«»« Ouea

B-yav Connedof Functioni'Tetmhil LAd Funaton

P3-S C&> c— fVirnand Fbitv» Iraa

ROTATINGDIODES

♦■««» Coniwaof FnnclionifPIIG Eiei«Son>:

W-1 H EfitnrB fti«rSigc>ylnail(PM3PFa« BP8-2 Z1 NaCbt*i«aed

4-«gT CoimatofFunaioin ISelt-Eidtdlenl.

P4-1 X? ExdMai Po»«er SipP4-2 Z1 tetCanflalBl

Pj-4 I Z2 [Eeiann PMr! P4^_J 22 H»CM««c«d

■wtr Conntttec FunaipM (hilemjlEic>«t»onl:rwtrinji lih-l Fiiftlinn

P4-I X2 EqawnPpwa S>wlyl»ioaiAixWiidno1 • F^wve)P4-2 21 EiMBtonF^iMr a»BDlvlf«w«IAuxWndno2-fegi>t1

P<-^ XI Buaten Pawtf aietiNli«>alfci»Vlh<fcfl1 • teaiaP4-4 71 FofMiftn ftuwef SieelvlnealAixWiAMi?- Miaadvt'

Information contained in this publication may be considered confidential. Discretion is recommended when distributing,Materials and specifications are subject to change without notice.

CAT, CATERPILLAR, LET'S DO THE WORK, their respective logos, "Caterpillar Yellow," the "Power Edge" and Cat "Modern Hex"trade dress as well as corporate and product identity used herein, are trademarks

of Caterpillar and may not be used without permission.

LEHE0449-02 (04/19)

www.cat.com/electricDOwer©2019 Caterpillar

All rights reserved.

Page 39: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Attachment

Pi cture shown may not reflect actual configuration

Full range of attachments

• Wide range of system expansionattachments, designed specifically to workwith the EMCP 4

• Flexible packaging options for easyand cost effective Installation

World wide product support

• Cat dealers provide extensive pre and postsale support

• Cat dealers have over 1,600 dealer branch

stores operating in 200 countries

Features

• A 33 X 132 pixel, 3.8 inch, white backllt graphicaldisplay denotes text alarm/event descriptions,set points, engine and generator monitoring, andis visible in all lighting conditions.

• Textual display with support for 26 languages

• Advanced engine monitoring is available onsystems with an ADEM™ controller.

• Integration with the CDVR and iVR providesenhanced system performance

• Fully featured power metering, protectiverelaying, engine and generator parameter

viewing, and expanded AC metering are allIntegrated Into this controller.

• Real-time clock allows for date and time

stamping of diagnostics and events in thecontrol's logs as well as service maintenancereminders based on engine operating hours orcalendar days. Up to 40 diagnostic events are

stored in the non-volatile memory

EMCP4.2B

GENERATOR SET

CONTROLLER

The Cat® EMCP 4.2B offers fully featured powermetering, protective relaying and engine andgenerator control and monitoring. Engine andgenerator controls, diagnostics, and operatinginformation are accessible via the control panelkeypads: diagnostics from the EMCP 4 optionalmodules can be viewed and reset through theEMCP 4.2B.

Features

• Ability to view and reset diagnostics on EMCP4 optional modules via the control panelremoves the need for a separate service toolfor troubleshooting

• Set points and software stored in non-volatilememory, preventing loss during a poweroutage

• Five levels of security allow for configurableoperator privileges

• Programmable security levels for groups ofsetpoints.

• Programmable kW Relays (3)

• Programmable weekly exerciser timer

• Dealer configurable resistive maps

• Default overview screen

• Real (kW) Load histogram

• Auto mains failure

• Programmable logic functionality

• Selectable units

o Temperature: ®C or °Fo Pressure: psi, kPa, bar

o Fuel Consumption: Liter/hr or Gal/hr{U.S. or U.K.)

LEHE1208-01

Page 40: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Attachment

Standard Features

• Voltage {L-L, L-N)

• Current (Phase)

• Average Volt, Amp, Frequency

• kW, kVAr, kVA (Average, Phase, %)

• Power Factor (Average, Phase)

• kW-hr, kVAr-hr (total)

• Excitation voltage and current (withCDVR)

• Desired Voltage, Excitation Command,Operating Mode (witn IVR)

• Generator stator and bearing temp (withoptional module)

• kW load histogram

Generator Protection

• Generator phase sequence

• Over/Under voltage (27/59)

• Over/Under frequency (81 0/U)

• Reverse Power (kW) (32)

• Reverse Reactive Power (kVAr) (32RV)

• Overcurrent (50/51)

• Thermal Damage Curve

Engine Monitoring

• Coolant temperature

• Oil pressure

• Engine speed (RPM)

• Battery voltage

• Run hours

• Crank attempt and successful start counter

• Enhanced engine monitoring (with electronicengines)

Engine Protection

• Control switch not in auto (alarm)

• High coolant temp (alarm and shutdown)

• Low coolant temp (alarm)

• Low coolant level (alarm)

• High engine oil temp (alarm andshutdown)

• Low, high, and weak battery voltage

• Overspeed

• Overcrank

• Low Oil Pressure

Control

• Run/Auto / Stop control

• Speed and voltage adjust

• Local and remote emergency stop

• Remote start/stop

• Cycle crank

inputs & Outputs

• Two dedicated digital inputs

• Three analog inputs

• Six programmable digital inputs

• Eight relay out

• Two programmable digital outputs

Communications

• Primary and accessory CAN data links

• RS-485 annunciator data link

. Modbus RTU (RS-485 Half duplex)

Language Support

Arabic, Bulgarian, Czech, Chinese, Danish, Dutch,English, Estonian, Finnish, French, German, Greek,Hungarian, Italian, Icelandic, Japanese, Latvian,Lithuanian, Norwegian, Polish, Portuguese,

Romanian, Russian, Spanish, Swedish, Turkish

Environmental

• Control module operating temperature:

-40X to 70°C

• Display operating temperature: -20°C to 70''C

• Humidity: 100% condensing 30°C to 60°C• Storage temperature: -40''C to 85°C• Vibration: Random profile, 24-1000 Hz, 4.3G rms

Standards

• UL Recognized. CSAC22.2 No.100,14, 94

• Complies with all necessary standards for CECertification

o 98/37/EC Machinery Directiveo BS EN 60204-1 Safety of Machinery

89/336/EEC EMC Directive

o BS EN 50081-1 Emissions Standard

o BS EN 50082-2 Immunity Standard73/23/EEC Low Voltage Directive

o EN 50178 LVD Standard

• IEC529, IEC60034-5, IEC61131-3

• M1LSTND461

LEHE1208-01

Page 41: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Attachment

Optional Modules

CAN annunciator Remote monitoring software

The EMCP 4 CAN Annunciator

serves to display generator set

system alarm conditions andstatus indications.

The annunciator has been

designed for use on the

accessory communicationnetwork and may be used ineither local (package mounted)or remote (up to 800 feet)application. A maximum of fourannunciators may be used

with a single EMCP.

7> A- 7? 7.A/:

RS-485 annunciator

The EMCP 4 RS-485

Annunciator serves to display

generator set system alarmconditions and status

indications. The annunciator

has been designed for use onthe long distance annunciatordatalink and is used for

remote (up to 4000 feet)

application.

The remote monitoring software allows the userto configure data monitoring anddata acquisition processes for monitoring,graphing, and logging of generator set data.

, -

/ - 7

/

The EMCP remote monitoring software packageis a PC based program which allows the user tomonitor and control a generator set, and is

capable of running on a Windows basedoperating system. The remote monitoringsoftware allows the user to configure datamonitoring and data acquisition processes

for monitoring, graphing, and logging of generatorset data.

Programmable logic software

mm

& ' ^

The EMCP programmable logicsoftware package is a PC based programwhich allows the configuration of theprogrammable logic blocks, and is capable ofrunning on a Windows based operatingsystem. The programmable logic softwareallows the user to configure logic to change

the operation of the EMCP control andinterfaces within a limited scope.

LEHE1208-01

Page 42: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

EMCP 4.1/4.2

QOVERVIEW

mm

BUb

Return to RUN / STOP / AUTO as required

1. Display Screen 9. Auto Key

2. AC Overview Key 10. Stop Key

3. Engine Overview Key 11. Escape Key

4. Main Menu/Home Key 12. Scroll Up Key

5. Alarm Acknowledge/Silence Key with 13. Scroll Right Key

Yellow Warning Lamp 14. OK Key

6. Event Reset Key with Red Shutdown Lamp 15. Scroll Down Key

7. Event Log Key 16. Scroll Left Key

8. Run Key

OTo START

DATERPILLARTODAY'S WORK. TOMORROW'S WORLD.'

Press RUN Key

©2010 Caterpillar • All Rights Reserved • Printed in USACAT, CATERPILLAR, their respective logos, 'Caterpillar Yellow" and die 'Power Edge'trade dress, as well as corporate and product identity used herein, are trademarks ofCaterpillar and may not be used without permission. CATERPILLAR

Page 43: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

© ©

-A A

m

<!@I>

w

0 © ®

" """ <!0>

AUTO Mode Fault/Alarm Reset

0 ©

I o

'Zs 'A

(c»)

G%

® ̂

<!0[>K7

0 ©

-A 'A

(3)

<!0l>

Press AUTO Key Press RESET key

RESET

Fault/Alarm Reset Process Fault / Alarm Reset All, The display will show:

Q W @

®

©^

<!0^

•RESET ALL EVENTS? \i OK RESET ALL EVENT\ #0 CANCEL L.'.-ir/

KUTAll fVtNTf:'' OKBlSKAll' »?CASCri

0 © @^ <!0^

K7

If either of these indication lamps are flashing or solid there is

a warning or shutdown

Press OK Key

to clear all Warnings

and/or Shutdowns lor)

Press ESCAPE Key

to cancel

Page 44: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

EMCP 4.1, 4.2 Generator Set Control Application and Instaiiation Guide

APPENDIX B EMCP 4 Front View & Navigation Keys

ACK RESET EVENT LOG

RUN AUTO STOP

NE MAIN

EMCP 4.1

EMCP 4.1 AND 4.2

(1) Display Screen

(2) AC Overview Key

(3) Engine Overview Key

(4) Main Menu Key

(5) Alarm Acknowledge/SHence Key withAmber Warning Lamp

(6) Event Reset Key with Red Shutdown Lamp

(7) Event Log Key

(8) Run Key

(9) Auto Key

(10) Stop Key

(11) Escape Key

(12) Scroll Up Key

(13) Scroll Right Key

(14) OK Key

(15) Scroll Down Key

(16) Scroll Left Key

(1) SCREEN Displays various genset information and parameters.

(2) ACOVERVIEW

(3) ENGINEOVERVIEW

The AC Overview Key will navigate the display to the first screen ofAC information. The AC Overview Key information contains variousAC parameters that summarize the electrical operation of thegenerator set.

The Engine Overview Key will navigate the display to the firstscreen of engine information. The Engine Overview informationcontains various engine parameters that summarize the operationof the generator set.

©2010 Caterpillar

All rights reserved.

Page 45: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Application and Installation Guide EMCP 4.1, 4.2 Generator Set Control

(4) MAIN MENU

(5) ALARMACKNOWLEDGE

/ SILENCE

(6) EVENT RESET

(7) EVENT LOG

(8) RUN

(9) AUTO

(10) STOP

(11) ESCAPE

(12) SCROLL UP

(13) SCROLLRIGHT

The Main Menu key will navigate the display to the main menudirectly without having to navigate out of menus.

Pressing the Alarm Acknowledge/Silence Key will cause the hornRelay Output to turn off and silence the horn. Pressing the key willalso cause any amber or red flashing lights to turn off or to becomesolid depending on the active status of the alarms. The AlarmAcknowledge/Silence Key may also be configured to send out aglobal alarm silence on the CAN Data Link which will silence hornson Annunciators, if the CAN Annunciator is configured to respond.

The Event Reset button will clear all inactive fault conditions.

The Event Log button will navigate the display to the list of event logs.

Pressing the RUN Key will cause the EMCP to enter the RUN mode.

Note: If a Digital Input is programmed for ECS in Auto, or Stop,and a maintained switch latches that input to make it active, thefront panel RUN key will not have any effect.

Pressing the AUTO Key will cause the EMCP to enter the AUTOmode.

Note: If a Digital Input is programmed for ECS in RUN, or Stop,and a maintained switch latches that input to make it active, thefront panel AUTO key will not have any effect.

Pressing the STOP Key will cause the EMCP to enter the STOPmode.

Note: If a Digital Input is programmed for ECS in Auto, or RUN,and a maintained switch latches that input to make it active, thefront panel STOP key will not have any effect.

The Escape Key is used during menu navigation in order to navigate upthrough the menu/sub-menu structure. Each key press causes the userto move backwards/upwards through the navigation menus. TheEscape Key is also used to cancel out of data entry screens duringsetpoint programming. If the Escape Key is pressed during setpointprogramming, none of the changes made on screen will be saved tomemory. Pressing this key will bring the user back one menu/submenu.

The Scroll Up Key is used to navigate up through the various menusor monitoring screens. The Scroll Up Key is also used during setpointentry. During numeric data entry the Scroll Up Key is used in order toincrement the digits (0-9). If the setpoint requires selection from a list,the Scroll Up Key is used to navigate through the list.

The Scroll Right Key is used during setpoint adjustment. Duringnumeric data entry, the Scroll Right Key is used to choose whichdigit is being edited. The Scroll Right Key is also used duringcertain setpoint adjustments to select or deselect a check box. If abox has a check mark inside the box, pressing the Scroll Right Keywill cause the check mark to disappear, disabling the function. If thebox does not have a check mark inside the box, pressing the ScrollRight Key will cause a check mark to appear, enabling the function.

©2010 Caterpillar

All rights reserved.

Page 46: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

EMCP 4.1, 4.2 Generator Set Control Application and Installation Guide

(14) OK

(15) SCROLLDOWN

(16) SCROLLLEFT

The OK Key is used during menu navigation to select menu itemsin order to navigate forward/downward in the menu/sub-menustructure. The OK Key is also used during setpoint programmingin order to save setpoints changes. Pressing the OK Key duringsetpoint programming causes setpoint changes to be saved tomemory.

The Down Key is used to navigate down through the various menusor monitoring screens. The Down Key is also used during setpointentry. During numeric data entry the Down Key is used in order todecrement the digits (0-9). If the setpoint requires selection from alist, the Down Key is used to navigate down through the list.

The Scroll Left Key is used during setpoint adjustment. Duringnumeric data entry, the Scroll Left Key is used to choose which digitis being edited. The Scroll Left Key is also used during certainsetpoint adjustments to select or deselect a check box. If a box hasa check mark inside the box, pressing the Scroll Left Key will causethe check mark to disappear, disabling the function. If the box doesnot have a check mark inside the box, pressing the Scroll Left Keywill cause a check mark to appear, enabling the function.

ALARM INDICATORS

AMBER

WARNING

LIGHT

RED

SHUTDOWN

LIGHT

The Amber Warning Light is located directly above the AlarmAcknowledge/Silence Key (5). A flashing amber light indicates thatthere are unacknowledged active warnings. A solid amber lightindicates that there are acknowledged warnings active. If there areany active warnings, the amber light will change from flashing yellowto solid amber after the Alarm Acknowledge/Silence Key (5) ispressed. If there are no longer any active warnings, the amber lightwill turn off after the Alarm Acknowledge/Silence Key (5) is pressed.

The Red Shutdown Light is located directly above the Event ResetKey (6). A flashing red light indicates that there are unacknowledgedactive shutdown events. A solid red light indicates that there areacknowledged shutdown events active. If there are any activeshutdown events the red light will change from flashing red to solidred after the Alarm Acknowledge/Silence Key (5) is pressed. Anycondition that has caused an EMCP shutdown event must be

manually reset. If there are no longer any active shutdown events,the red light will turn off.

©2010 Caterpillar

All rights reserved.

Page 47: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Attachments

Picture shown may not reflect actual configuration.Shown with Optional Equipment.

Features

The EMCP 4 annunciator provides sixteen(16) individual points of annunciation, withtwo (2) LED's included for each point.

An additional pair of LED's provides statusindication of the RS-485 communication

network.

Includes alarm horn with lamp test andalarm acknowledge pushbuttons.

Configurable to NFPA 99/110 requirementsfor local and remote annunciation on

emergency standby generator systems.

Provides custom label kit including softwarefor customer's specific alarms andarrangement

Designed and tested to meet stringentimpulse shock and operating vibrationrequirementsUses high quality shielded twisted-triadcable for robust remote communications

Graphic symbols are provided next to eachpair to indicate various alarms and eventsThe annunciator can be mounted remotelyup to 1200 m (4,000 ft).

Provides superior visibility of the LED's indirect sunlight.

EMCP 4RS-485 AnnunciatorThe EMCP 4 RS-485 annunciator serves to displaygenerator set system alarm conditions and statusindications. The annunciator has been designed foruse on the EMCP 4 RS-485 annunciator data link

for remote applications, providing customers withenhanced site flexibility.

The EMCP 4 annunciator is configurable to thestandards of NFPA 99/110 for emergency standbygenerator systems.

Specifications

Technical Data

Electrical

Battery Voltage Functional Range: 9 to 32 VDCPower ConsumptionMaximum: _ 12 watt at 24 VDCStandby: _ 5 watt at 24 VDCControl Power: 12-24 VDC

Communication: RS-485

Single, 8-pin ConnectorAlarm

Sound Level 80 db

PhysicalWeight 2.5 lb or_1.13kg

Environmental

Operating Temperature -40° C to 70° C^0° Fto 158° F

Storage Temperature -50° C to 70° C-58° Fto 158° F

Relative Humidity 90%

Certifications

UL Recognized

LEHE0142-02

Page 48: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Attachments

LED Color Scheme LED Color Scheme

Each pair of LED's on the annunciator consists oftwo of three colors: green, yellow and red, whichallows for custom configuration of status, warningand shutdown conditions.

The available colors and combinations are:

Emergency stop shutdown

Overcrank shutdown

Low coolant temperature warningHigh coolant temperature warning/shutdownLow oil pressure warning/shutdownOverspeed warning/shutdownLow coolant level warning/shutdownLow fuel level warning/shutdown

EPS supplying load status

Control switch not in auto warning

High battery voltage warning/shutdownLow battery voltage warning/shutdownBATT charger AC failure warning/shutdownLow cranking voltageEngine runningTier 4 SCR

Annunciator Dimensions

158 mm

60 mm

288 mm

6.22 in

2.37 in

11.34 in

Materials and specifications are subject to change without notice.CAT, CATERPILLAR, their respective logos. "Caterpillar Yellow," the "Power Edge" trade dress as well as corporate and

product identity used herein, are trademarks of Caterpillar and may not be used without permission.

www.CatElectricPower.com

LEHE0142-02 (03/16)©2016 Caterpillar

All rights reserved.

Page 49: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

ss

Page 50: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Gas50-150ekW Circuit Breakers

Manually Operated Circuit Breakers

Current (A) Number of polesInterupting Ratings (kA ms)

240V 480V 1 6G0V3 65 35 18

3 85 35 i 18

3 65 35 18

3 65 35 18

Also offered as 225A Option on DG50, DG60, DG80

Trip Unit Aux options

8-3 0 AWG

4-4 0 AWG

-20—LS/KSorl) 2/0-40011 Form C + 1 Bell Alarm

Shunt Trip (12V)

DG 50-2 to DG 150-2

Gas 50-80ekW

DG50-2, DG60-2, DG80-2,

I First Breaker Second Breaker

Circuit Breaker (A)Circuit Breaker (A)

60

100

150

225

Gas 100-150ekW

DG100, DG125, DG150

I First Breaker i

Circuit Breaker (A)

Second Breaker

Circuit Breaker (A)

Available Breaker Configurations

First Breaker Second Breaker

HFirst Breaker

H

Available Breaker Configurations

Second Breaker

H

LEHE1860-01

Page 51: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Circuit Breakers

L-Frame Circuit Breakers

Electronic Trip Unit Long Time/Short Time Trip Curve

CURRENT IN MULTIPLES OF Ir

SHORT TIMEPICK OP

Long Time/Short Time Trip Curve400A L-Frame

The time-current curve [nfoimatlon is to be used

for application and coordination purposes only.

Notes;

1. There is a thermal-imaging effect that can actto shorten the long-time delay. The thermalimaging effect comes into play If a currentabove the long-time delay pickup value existsfor a time and then is cleared by the tripping ofa downstream device or the circuit breakeritself. A subsequent overload will cause thecircuit breaker to trip in a shorter time thannormal. The amount of time delay reduction isinverse to the amount of time that has elapsedsince the previous overload. Approximately 20minutes is required between overloads tocompletely reset thermal-imaging.

2. Total clearing times shown include theresponse times of the trip unit, the circuitbreaker opening, and the extinction of thecurrent.

Curves apply from -SS'C to +70''C (-31 °F to+158®F) ambient temperature.

x S XSX88S

CURRENT IN MULTIPLES OF Ir

LEHE1860-01

Page 52: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Circuit Breakers

L-Frame Circuit Breakers

Electronic Trip Unit Instantaneous Trip Curve

MULTIPLES OP In

■H.i! fr

Instantaneous TVip Curve400A L-Frame

The time-current curve information is to be usedfor application and coordination purposes only.Notes:

1. There is a thermal-imaging effect that can actto shorten the long-time delay. The thermalimaging effect comes into play if a currentabove the long-time delay pickup value existsfor a time and then is cleared by the tripping ofa downstream device or the circuit breakeritself. A subsequent overload will cause thecircuit breaker to trip in a shorter time thannormal. The amount of time delay reduction IsInverse to the amount of time that has elapsedsince the previous overload. Approximately 20minutes is required between overloads tocompletely reset thermal-imaging.

2. Total clearing times shown include theresponse times of the trip unit, the circuitbreaker opening, and the extinction of thecurrent.

3. In = Maximum dial setting of Ir.400A L-Frame: In = 400A = Max Ir setting

Curves apply from -35®C to +70®C (-31°F to+158°F) ambient temperature.

S 8 T3IStf8

MULTIPLES OP In

LEHE186Q01

Page 53: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Circuit Breakers

www.cat.cotn/electricnower

©2019 Caterpillar All rights reserved.

LEHE1860-01 (04-19)

Materials and specifications are subject to change without notice.CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow",

the "Power Edge" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillarand may not be used without permission.

Note: The Information on this Document comes from a Third Party Supplier and is not a Caterpillar f/laterial.

Page 54: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

ATTACHMENTS

==^ "" « • ,

■.•«4.Ti«}"'

RATUL10AMP BAHERY CHARGER

GOHzOnly

This battery charger offers accurate, automatic chargingof lead-acid and nickel cadmium batteries. The outputvoltage automatical ly adjusts to changing input, load,battery and ambient conditions. This prevents batteryover-charging and consequent loss of battery electrolyte.Standard features include AC line compensation,precision voltage regulation, current limiting, automatic 2-rate charging, voltmeter and ammeter, temperaturecompensation and UL Listing.The user interface is easy to understand with digitalmetering, NFPA110 alarms and a battery fault alarm.

Picture shown maynotrepresent actual unit.

SpecificationInput Supply

Features110-120 V

208-240 V

AC and DC Fuse 2 input and 2 output OutputVoltage 12VFrequency GOFIz

Operating temperature -20°C(-4°F)to 60°C(140°F)Flousing constructed of rustproof anodized aluminum.

Standards• C-UL listed to UL 1236

. NFPA 70, NFPA 110

. CSA 22.2 No 107 certified

. UL 1564

. CE DOC to EN 60335

• IBC Seismic Certification

Electronically current limited at 105% ofrated output.Alarm systemLightning and voltage transientprotectionProtection of connected equipmentagainst load dump protectionConstant voltage, current limited, 4-rateautomatic equalizationIP20 housingAC isolated from DCTemperature compensationOn board temperature sensor withremote port

LEHE0143-02

Page 55: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

--vil •

Output

165mm (6.5 in) 125 mm (4.9 in)

Height

300 mm (11.8 in)

Volts

110-120

208 - 240

Weight

2.1 kg (4.6 lb)

Feature Code: PBC10NU

LED Indication

in normal operation, the four circuit board LEDs indicate operating status: fault conditions, charge mode, temperature compensation and ACsupply.

LED Operation Status

• Red on Fault condition (except AC supply & battery connection errors)

Yellow

• Blue

• Green

flashing slow

flashing fast

off

on

flashing slow

flashing fast

_off

on

flashing slow

flashing fast

flashing slow

flashing fast

off

AC Supply not available (DC connected)Battery connection error

No fault conditions

In float mode

In autoboost mode

In AutoBoost extension mode / boost decay

Output off / output to nominal

Temperature compensation active

Temperature compensation auto disabled due to external fault

Temperature compensation at absolute limit I.e. <-10T or >+50''C

JTempera^re compensation disabled

AC supply available, charge oujput on

AC supply available, charge output off

Boost decay or battery missing (if red LED is also on)

AC supply not available

Information contained in this publication may be considered confidential. Discretion is recommended when distributing. Materials and specifications are subject toC change without notice. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the "Power Edge" trade dress as well as corporate and product identity usedherein, are trademarks of Caterpillar and may not be used without permission,

www.Cat-ElectricPower,com

©2017 CaterpillarAH Rights Reserved.

LEHE0143-02 Page 2/2

Page 56: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

AttachmentsI®

COOLANT HEATER

(WHH/WHHH/WHHA)

Appropriate when the generator set is to be sited in a low ambient environment, the heater maintains the engine coolant at a temperature[typically 38°C (100°F)1 which facilitates rapid starting and load acceptance. The heater assembly uses UL compliant components (to LIL1030)and has CSA certification which is to both CSA and UL Standards.

The heater itself is powered either by a 110/120 volt (VAC 120} for 60 Hz or 240V (VAC 240) for 50 Hz AC auxiliary supply protected by asafeguard breaker inside the main control panel. A thermostatic controller is included to regulate the output temperature to within safe limits.When the generator set is not running the heater is automatically connected to the AC supply through a power relay mounted in the controlpanel.

Upon receiving a start signal the AC supply is automatically disconnected by the power relay and automatically reconnected when the startsignal is removed and the engine has stopped.

FEATURES

• Molded from Polyphenylene Sulphide

• Rust free, corrosion resistant with exceptional tensile strength

• Vibration and shock tested to extreme limits to ensure durability

• Compatible with all coolant additives

• Incoloy element for longer service life.conrntok

^ , COMTKTO*

COITPIM trtTtV IM/TIMWMCODIAMr HlAnR

titmt

LEHE4035-09 (03-19)

Page 57: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Attachments

VAC 120

Diesel Generator Set Engine Models Nominal Coolant Heater Power Consumption (Watts)

C2.2,C4.4*

C3.3. C4.4

Gas Generator Set Models Nominal Coolant Heater Power Consumption (Watts)

DG30-2, D650-2, DG60-2,(

DG100-2. DG125-2, DG150-2

VAC 240

Diesel Generator Set Engine Models Nominal Coolant Heater Power Consumption (Watts)

C3.3, C4.4, C7.1

013,015.018

' For North American Region

LEHE4035-09 (03-19)

www.Cal.con/clecdicpowei^ 2019CJtapillaf. All Rigfils Reserved. CAT. CAIERPRIAR, UI'S DO THE WWiK, Ificlr respecilve logos. "Calefpillar Yellow', Ihe "Power Edge* and Cal "Modern Bei" trade dress as well as corpotale and product idenllly usedherein, are Irademarls of Calerpillar and may not Oeused wlhoui permission

Page 58: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Enclosures ■■i: I '■

',!■• 'V .-- • .

•■' • • "i. .'fi

Weather Protective andSound Attenuated Enclosures

DG50-2, DG60-2, and DG80-2

Picture shown may not reflect actual configuration

Features

Highly Corrosion Resistant Construction• Stainless steel flush-fitting latches and hinges

tested and proven to withstand extremeconditions of corrosion

• Zinc-plated or stainless steel fasteners• Body constructed from 16-gauge steel

components treated with polyester powdercoating

Excellent Access• Overhead door with lift-assist strut on

service side• Lift-off doors on both sides and removable front

panel• Vertically hinged side door for control panel

access

• Lube oil and coolant drains piped to the exteriorof the enclosure base

• Large cable entry area for installation ease

Transportability• These enclosures are of extremely rugged

construction to withstand outdoor exposureand rough handling common on manyconstruction sites.

• This range of enclosures are designed onmodular principles which will aid on-site repair

Security and Safety• Lockable access doors which give full access to

control panel and breaker• Cooling fan and battery-charging alternator fully

guarded• Oil fill, and battery can only be reached via

lockable access• Stub-up area Is rodent proof• Externally-mounted emergency stop button

Options• Weather protective enclosure• Sound attenuated level 1 and level 2

enclosures - weather protective with criticalsilencer

• Caterpillar Yellow or white paint

LEHE1011-02 Page 1 of 3

Page 59: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Enclosures

' a'

Enclosure Sound Pressure Levels (SPL) at 100%

Sound Attenuated Enclosure

Model

DG50-2

DG60-2

Standby ekW

Cooling Air Flow Rate

mVs cfm

SPL @ 7 m (23 ft)

L1 dBA I L2 dBA

Not Offered

Weather Protective Enclosure

Model

DG50-2

DG60-2

DG80-2

Standby ekW

50

Cooling Air Flow Rate

mVs cfm

SPL @ 7 m (23 ft)

dBA

Component Weights to Calculate Package Weight

ModelStandbyekW

Weather Protective

Enclosure

Sound Attenuated

Enclosure

DG50-2

DG60-2

LEHE1011-02 Page 2 of 3

Page 60: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

Enclosures

Enclosure Dimensions

WIDTH (W) LENGTH (L)

HEIGHT (H)

*r-"l * :o: r

Generator

Model Set RatingekW

DG50-2 50

DG60-2 60

DG50-2 50

DG60-2 60

Width "W"

Enclosure

Sound Attenuated 1080

Weather Protective 1080

Length "L"

mm in

2662 104.8

2352 92.6

Height "H"

mm in

1590 62.6

1577 62.1

DG80-2 80 Weather Protective 1080 42.5 2352 92.6 1577 62.1

LEHE1011-02 {8/16)

www.Cat-ElectricPower.com

©2016 CalerpillarAll rights reserved.

Materials and specifications are subject to change without notice.CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow",

the "Power Edge" trade dress as well as corporate and product Identity usedherein, are trademarks of Caterpillar and may not be used without permission.

Page 61: FCADV - Daytona Beach Caterpillar DG80-2, 80kW
Page 62: FCADV - Daytona Beach Caterpillar DG80-2, 80kW

ESTIMATED EQUIPMENT WEIGHTS:

estimated dry WEIGHT: 2.591 LBS

— ̂ ̂ — •

r ̂ ̂

2553.5 [104.47 1 -

AIR FLOW

- 100.0 [3.94 J

141.

4 [5

.57"

]

304.8 [1

2.00

]

210.0 [8.27 ]

93.1 (

3.67

"]304.8 [12.00

1044

0 [41

.10"

] ^

1653.5 [65

.10"

]

12" PERIMETER

Electrical Stub-Up Area

Suggested Pad Layout No

tes:

1. PROVISIONS AND RECOMMENDATIONS FOR ANY STAIR HOUSEKEEPING PAD NOT INCLUDED."

2. FLEXIBLE CONDUIT REQUIRED. CONTROL PANEL & BREAKER CAN MOUNTED ON LEFT SIDE."

3. AC POWER AND DC CONTROL WIRING MUST BE RUN IN SEPARATE CONDUIT.

4. ALL CONDUIT SHOULD BE PLACED WELL WITHIN THE STUB-UP ACCESS AREA.

5. THE FOUNDATION SHOULD EXTEND A MINIMUM OF 12 INCHES BEYOND THE BASE.

6. PAD THICKNESS SHOULD BE CALCULATED BY AN ENGINEER, TAKING INTO CONSIDERATION THE WEIGHT OF ALL EQUIPMENT. FUEL (IF

APPLICABLE). AND SOIL

CONDITIONS.

7. THE SIDES AND CONTROL PANEL END SHOULD HAVE AT LEAST 36 INCHES OF CLEARANCE FOR SERVICING AND COOLING AIR. THE RADIATOR END MUST BE FREE

OF FLOW RESTRICTIONS.

WPROJECT NAME: tcaov - OayTONA bcach. a

CAT 0C8O-2 eOKW. NO VAPOR. SKID DASC, WtTM CAT SX STtEL EMCtOSURE

DATE

REVISION

scale

PROJECT NO;

19-389