FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay...

14
Flexible and Reliable Device for use with all ABB Flame Detectors. The Flame Analysis Unit, or FAU810, is ABB’s latest leading-edge flame analysis device. The FAU810 is designed from the ground up for maximum flexibility, usability and reliability. It takes advantage of the latest technologies available to make flame analysis as cost-efficient as possible, while retaining ABB’s rock-solid reputation as the most reliable instruments in the industry. The FAU810 is easy to install and configure, flexible to operate, and uses redundant Profibus DP-V1 or standard Modbus interfaces for easy and safe data exchange and tuning. You can connect any type of ABB Flame sensing device to the FAU810. This makes the FAU810 the standard module for all ABB Flame Scanner application and the preferred solution for retrofitting existing installation. It determines if the current signal value is within the programmed limits as defined by Functions. A variety of limits can be defined in the FAU810 to account for any situation that may occur in utility or industrial boilers. Collects Signal Values from the Flame Detector The FAU810 analyzes the signals generated from the Flame Detector. Calculates Signal Quality The FAU810 measures the quality of the signal to provide an indication of changes in the burner flame. Quality values act as a barometer, forecasting when a burner flame-out is likely to occur. This can help you to anticipate changes and problems. Continuously Detect Faults The instrument automatically monitors the electronic components of the Flame Detector and FAU810 unit to detect system problems or faults. Signals Unsafe Conditions A no-flame condition occurs when the FAU810 logic determines that an unsafe condition exists. Remote supervisory Extended set-up, parameter files archiving, groups view, advanced diagnostic including flame raw data, real time and historical trends of up to 254 scanner heads networked is possible either through the PC based package Flame Explorer TM or with DTM through any Profibus DP-V1 master remote. FAU810 Specifications Each Flame Analysis Unit consists of two independent channels. Each channel can receive and process a Flame Detector signal. The two Detectors may be in any combination of the following designs: - SF810 Flame scanner heads - All DFS Flame scanner heads - Flame Rods (Ionic Flame Monitoring) Each Detector is independently configurable from the FAU810 pushbuttons and display, with Flame Explorer engineering tool or via Profibus The FAU810 can be powered by a single or redundant 24 VDC source (+/- 20%). The FAU810 has built-in diode auctioneering for power source isolation. Two digital input channels are available for remote parameter switching. One digital input per sensor. (Example: Parameters for a dedicated Flame Detector may be tailored to monitor either coal or oil firing) The FAU810 can be upgraded on site with any official release of new product features by the proprietary Firmware Download Utility. Symphony Plus Combustion Instruments Uvisor FAU 810 – Flame Analysis Unit Data sheet

Transcript of FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay...

Page 1: FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay Drop-Out Configurable 0.2 ... LCD Display Graphic LCD Display Module displaying 4 lines

Flexible and Reliable Device for use with all ABB Flame

Detectors.

The Flame Analysis Unit, or FAU810, is ABB’s latest

leading-edge fl ame analysis device.

The FAU810 is designed from the ground up for maximum

fl exibility, usability and reliability. It takes advantage of the

latest technologies available to make fl ame analysis as

cost-effi cient as possible, while retaining ABB’s rock-solid

reputation as the most reliable instruments in the industry.

The FAU810 is easy to install and confi gure, fl exible to

operate, and uses redundant Profi bus DP-V1 or standard

Modbus interfaces for easy and safe data exchange and

tuning. You can connect any type of ABB Flame sensing

device to the FAU810. This makes the FAU810 the standard

module for all ABB Flame Scanner application and the

preferred solution for retrofi tting existing installation.

It determines if the current signal value is within the

programmed limits as defi ned by Functions. A variety of

limits can be defi ned in the FAU810 to account for any

situation that may occur in utility or industrial boilers.

Collects Signal Values from the Flame Detector

The FAU810 analyzes the signals generated from the Flame

Detector.

Calculates Signal Quality

The FAU810 measures the quality of the signal to provide an

indication of changes in the burner flame.

Quality values act as a barometer, forecasting when a burner

flame-out is likely to occur. This can help you to anticipate

changes and problems.

Continuously Detect Faults

The instrument automatically monitors the electronic

components of the Flame Detector and FAU810 unit to detect

system problems or faults.

Signals Unsafe Conditions

A no-flame condition occurs when the FAU810 logic

determines that an unsafe condition exists.

Remote supervisory

Extended set-up, parameter fi les archiving, groups view,

advanced diagnostic including fl ame raw data, real time and

historical trends of up to 254 scanner heads networked is

possible either through the PC based package Flame ExplorerTM

or with DTM through any Profi bus DP-V1 master remote.

FAU810 Specifications

Each Flame Analysis Unit consists of two independent

channels. Each channel can receive and process a Flame

Detector signal. The two Detectors may be in any combination

of the following designs:

− SF810 Flame scanner heads

− All DFS Flame scanner heads

− Flame Rods (Ionic Flame Monitoring)

Each Detector is independently configurable from the FAU810

pushbuttons and display, with Flame Explorer engineering tool

or via Profibus

The FAU810 can be powered by a single or redundant 24

VDC source (+/- 20%).

The FAU810 has built-in diode auctioneering for power source

isolation.

Two digital input channels are available for remote parameter

switching. One digital input per sensor.

(Example: Parameters for a dedicated Flame Detector may be

tailored to monitor either coal or oil firing)

The FAU810 can be upgraded on site with any official

release of new product features by the proprietary Firmware

Download Utility.

Symphony Plus Combustion InstrumentsUvisor™ FAU 810 – Flame Analysis Unit

Data sheet

Page 2: FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay Drop-Out Configurable 0.2 ... LCD Display Graphic LCD Display Module displaying 4 lines

2 UvisorTM FAU 810 – Flame Analysis Unit

FAU810 Specifications

Flame Failure Relay Drop-Out Configurable 0.2 to 4 seconds

Flame Relay(s) Three total, each with Form C contacts

Flame Relay Contact Ratings 250 Vac, 3A, 750 VA; 220Vdc, 300 ma, 66 watts

Fault Relay Contact Ratings 250 Vac, 3A, 750 VA; 220Vdc, 300 ma, 66 watts

Analog Flame Signal Outputs Two channels of 4-20 ma signals. Each channel may independently monitor Intensity, Frequency, Quality, or AC Amplitude

Serial Data Communication Two Galvanically isolated RS-485 interfaces (fully independent for redundancy)

Serial Data Format MODBUS (default), PROFIBUS DP-V1 (selectable)

Self Checking Time Cycle Electronics shall be checked every 0.1 seconds

Ambient Temperature 0° to 60° C (32°F to 140°F), 95% non-condensing atmosphere

Case Dimensions 13 cm height, 12 cm long, 11 cm wide

Electrical Connections Screw terminals, compression type, accepting 12 to 20 wire gage

Module Mounting Din Rail Mounted

Power Consumption: 4 watts Minimum, 10 watts Maximum, Typical 6 watts

Stacking Limitation 4 modules with power entry on the end module or 7 modules with power entry on the middle module

Power supply voltage 24VDC (-25%, +20% = 18 ÷ 29VDC )

Inrush current 6A peak, 2ms settling time

Customer Interface Specifications

LCD Display Graphic LCD Display Module displaying 4 lines of 20 characters and multiple bar graphs

Programming Push-Buttons 4 (Program, Display, Up, and Down)

Status Lights 4 (Power, Flame #1, Flame #2, and Flame #3 or Fault)

Program Lock-Out Local, DIP switch select

Flame/No Flame Bypass Key None on board

Remote Programming Remote programming of functions via RS-485 link and Flame Explorer software

RS 485 2 RS-485 interfaces, one for each channel for redundancy (each interface has access to both channels)

Relay Outputs 3 – Flame #1, Flame #2, and Flame #3 or Fault

Analog Outputs Two 4-20 ma analog outputs for Trending or Monitoring of Frequency, Intensity, Quality, or AC Amplitude4÷20 mA (R load <= 500Ω) Galvanically isolated Precision: +/-5% f.s.

Module Set-Up Menus Module Set-Up is divided into two menus, “Configuration” and ”Program”. Edit mode is protected against occasional mistyping

Recommended ABB standard cable:

Single Sensor scanner P/N EC-DWG-G041ELE803 Dual Sensor scanner P/N EC-DWG-GO41ELE802Maximum distance between SF810 scanner and FAU810, Flame Analysis Unit 500 meters (1500 feet)

Compatible scanner Refer to the table below for the compatibility of the FAU810 with the associated flame scanner

Ordering code C10-12010 “FAU810 - Flame Analysis Unit, Dual Channel Complete Assembly with Dual Profibus DPV1”

Scanner Models Analysis Units

DFS FAU800 FAU810

SF810-IR Series (=/> Rev.E) X X X

SF810-IR Series (< Rev.E) X X X

SF810-UV Series (=/> Rev.E) X

SF810-UV Series (< Rev.E) X X X

SF810-UVIR Series (=/> Rev.E) X

SF810-UVIR Series (< Rev.E) X X

SF810-VL Series (=/> Rev.E) X X X

SF810-VL Series (< Rev.E) X X X

Safe Flame VL assembly round board (C10-24112) X X X

Safe FlameIR assembly round board (C10-24113) X X X

Safe Flame Full Spectrum assembly round board (C10-24114) X X X

1.5 Deg. PC board (C87-97308) X X X

4 Deg. PC board (C87-97342) X X X

IFM (Ionization Flame Rod) X X

Page 3: FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay Drop-Out Configurable 0.2 ... LCD Display Graphic LCD Display Module displaying 4 lines

UvisorTM FAU 810 – Flame Analysis Unit 3

FAU810 Dimensions

4.81

4

(122

)

4.724

(120)

4.29

1

(109

)

FAU

810

3.150

(80)

Page 4: FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay Drop-Out Configurable 0.2 ... LCD Display Graphic LCD Display Module displaying 4 lines

4 UvisorTM FAU 810 – Flame Analysis Unit

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

21 43 965 87 1110 1312 1514 16

1817 2019 302321 22 2524 2726 2928 3231

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

A

B

D

C

T

FAU

810

GN

D

2DI

1DI

GN

D

2A-

1A+

1A-

2A+

GN

D

2A-

2B+

1B+

GN

D

1A-

-24

SH B+ IN B-COM

SH B-B+ IN COM

SH +24

+24

-24 SH

COMPLETE TAIL CABLE, INCLUDING CIRCULAR CONNECTOR.ARTICLE NUMBER: SF810-CBL4-Q-YYY(SF810-CBL4-QC-YYY FOR EX. CONNECTOR)

A (B+)

B (B-)

C (Sig)

D (Cm)

T (Sch)

D (Cm)

(Shd)

C (Sg)

A (B+)

B (B-)

(Shd)

T (Shd)

WHT.

BLK.

RED

SHD.

GRN.

RED

BLK.

GRN.

WHT.

RED

BLK.

GRN.

WHT.

SHD.

RED

GRN.

BLK.

WHT.

TERMINAL BLOCK

SHD.

CHANNEL 1 TERMINALS 17 THRU 21 & 27

N.C.

N.C.

SHD.

SHD.

CABLE

BY CUSTOMER

CABLEBY CUSTOMER

T

S R

PN

M

L

K

J

H

G

F

E

D

C

B

A

DIRECT CABLE WIRING.SCANNERS TYPE:SF810-XXX-UV/IR-T/TL

QUICK RELEASE CONNECTOR SCANNERS TYPE:SF810-XXX-UV/IR-QC/Q

FRONT VIEW MALE CONTACTS INSERT

Table 1 - Singles Sensor Connector pin assignment

Quick connect pin SF810 UVIR Term. Board Signal Name Internal wiring colour Pig tail fly end label Functional description

A 1 +15V Gr/Cy A (+B) Power supply +15V from FAU810/DFS

B 2 -15V Ye/Re B (-B) Power supply -15V from FAU810/DFS

C 3 SIG Ye/Bl C (SIG) Live flame signal

D 4 GND Ye/Br D (Comm)Power supply returnGround reference

E Not used

F Not used

G Not used

H Not used

J Not used

K Not used

L Not used

M Not used

N Not used

P Not used

R Not used

S Not used

T Shield Grey T (Sh) Cable screen grounding

FAU810 Single channel wiring (Typical)

Page 5: FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay Drop-Out Configurable 0.2 ... LCD Display Graphic LCD Display Module displaying 4 lines

UvisorTM FAU 810 – Flame Analysis Unit 5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

21 43 965 87 1110 1312 1514 16

1817 2019 302321 22 2524 2726 2928 3231

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

A

B

D

C

T

FAU

810

GN

D

2DI

1DI

GN

D

2A-

1A+

1A-

2A+

GN

D

2A-

2B+

1B+

GN

D

1A-

-24

SH B+ IN B-COM

SH B-B+ IN COM

SH +24

+24

-24 SH

F

G

T

H

J

F (B+)

G (B-)

H (Sg IR)

J (Cm)

T (Sch)

F (B+)

G (B-)

H (Sg IR)

J (Cm)

T (Sch)

COMPLETE TAIL CABLE, INCLUDING CIRCULAR CONNECTORARTICLE NUMBER: SF810-CBL8-Q-YYY(SF810-CBL8-QC-YYY FOR EX CONNECTOR)

T

S R

PN

M

L

K

J

H

G

F

E

D

C

B

A

FRONT VIEW MALE CONTACTS INSERT

F (B+)

G (B-)

H (Sg IR)

J (Cm)

T (Sch)

J (Cm)

(Shd)

H (Sg)

F (B+)

G (B-)

(Shd)

T (Shd)

A (B+)

B (B-)

C (Sg UV)

D (Cm)

T (Shd)

D (Cm)

(Shd)

C (Sg)

A (B+)

B (B-)

(Shd)

T (Shd)

WHT.

BLK.

RED

SHD.

GRN.

RED

BLK.

GRN.

WHT.

RED

BLK.

GRN.

WHT.

SHD.

RED

GRN.

BLK.

WHT.

TERMINAL BLOCK

SHD.

CHANNEL 1 TERMINALS 17 THRU 21 & 27

N.C.

N.C.

SHD.

SHD.

WHT.

BLK.

RED

SHD.

GRN.

RED

BLK.

GRN.

WHT.

RED

BLK.

GRN.

WHT.

SHD.

RED

GRN.

BLK.

WHT.

SHD.

N.C.

N.C.

SHD.

CABLE

BY CUSTOMER

CABLE

BY CUSTOMER

CABLEBY CUSTOMER

CABLEBY CUSTOMER

CHANNEL 2 TERMINALS 22 THRU 27

DIRECT CABLE WIRING.SCANNERS TYPE:SF810-XXX-UVIR-T/TL

QUICK RELEASE CONNECTOR SCANNERS TYPE:SF810-XXX-UVIR-QC/Q

Table 2 - Dual Sensor Connector pin assignment

Quick connect pin SF810 UVIR Term. Board Signal Name Internal wiring colour Pig tail fly end label Functional description

F 1 +15V Gr/Cy A (+B) Power supply +15V from FAU810/DFS

G 2 -15V Ye/Re B (-B) Power supply -15V from FAU810/DFS

H 3 IR SIG Ye/Bl C (SIG.IR) Live flame signal IR

J 4 GND Ye/Br D (Comm)Power supply returnGround reference

E Not used

A 6 +15V Gr/Or F (+B) Power supply +15V from FAU810/DFS

B 7 -15V Gr/Mg G (-B) Power supply -15V from FAU810/DFS

C 8 UV SIG Gr/Bl H (SIG.UV) Live flame signal UV

D 9 GND Gr/Bk J (Comm)Power supply returnGround reference

K Not used

L Not used

M 5 Wt/Re Not used

N 10 Wt/Bk Not used

P Not used

R Not used

S Not used

T Shield Grey T (Sh) Cable screen grounding

FAU810 Dual channel wiring (Typical)

Page 6: FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay Drop-Out Configurable 0.2 ... LCD Display Graphic LCD Display Module displaying 4 lines

6 UvisorTM FAU 810 – Flame Analysis Unit

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

21 43 965 87 1110 1312 1514 16

1817 2019 302321 22 2524 2726 2928 3231

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

A

B

D

C

T

FAU

810

GN

D

2DI

1DI

GN

D

2A-

1A+

1A-

2A+

GN

D

2A-

2B+

1B+

GN

D

1A-

-24

SH B+ IN B-COM

SH B-B+ IN COM

SH +24

+24

-24 SH

COMPLETE TAIL CABLE, INCLUDING CIRCULAR CONNECTOR.ARTICLE NUMBER: SF810-CBL4-Q-YYY(SF810-CBL4-QC-YYY FOR EX. CONNECTOR)

IONIZATION FLAME ROD

T

S R

PN

M

L

K

J

H

G

F

E

D

C

B

A

FRONT VIEW MALE CONTACTS INSERT

A (B+)

B (B-)

C (Sig)

D (Cm)

T (Sch)

D (Cm)

(Shd)

C (Sg)

A (B+)

B (B-)

(Shd)

T (Shd)

WHT.

BLK.

RED

SHD.

GRN.

RED

BLK.

GRN.

WHT.

RED

BLK.

GRN.

WHT.

SHD.

RED

GRN.

BLK.

WHT.

TERMINAL BLOCK

SHD.

CHANNEL 1 TERMINALS 17 THRU 21 & 27

N.C.

N.C.

SHD.

SHD.

CABLE

BY CUSTOMER

CABLEBY CUSTOMER

QUICK RELEASE CONNECTOR SCANNERS TYPE:SF810-XXX-UV/IR-QC/Q

Table 3 - Singles Sensor Connector pin assignment

Quick connect pin SF810 UVIR Term. Board Signal Name Internal wiring colour Pig tail fly end label Functional description

A 1 +15V Gr/Cy A (+B) Power supply +15V from FAU810/DFS

B 2 -15V Ye/Re B (-B) Power supply -15V from FAU810/DFS

C 3 SIG Ye/Bl C (SIG) Live flame signal

D 4 GND Ye/Br D (Comm)Power supply returnGround reference

E Not used

F Not used

G Not used

H Not used

J Not used

K Not used

L Not used

M Not used

N Not used

P Not used

R Not used

S Not used

T Shield Grey T (Sh) Cable screen grounding

FAU810 Dual channel wiring with Ionization Flame Rod (Typical)

Page 7: FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay Drop-Out Configurable 0.2 ... LCD Display Graphic LCD Display Module displaying 4 lines

UvisorTM FAU 810 – Flame Analysis Unit 7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

21 43 965 87 1110 1312 1514 16

1817 2019 302321 22 2524 2726 2928 3231

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

A

B

D

C

T

FAU

810

GN

D

2DI

1DI

GN

D

2A-

1A+

1A-

2A+

GN

D

2A-

2B+

1B+

GN

D

1A-

-24

SH B+ IN B-COM

SH B-B+ IN COM

SH +24

+24

-24 SH

F

G

T

H

J

P/N

C

P/N

C

UV-

Cam

-lock

UV-

Cam

-lock

CH.1

CH.2

A (B+)

B (B-)

C (Sig)

D (Cm)

E (Sch)

J (Cm)

(Shd)

H (Sg)

F (B+)

G (B-)

(Shd)

T (Shd)

A (B+)

B (B-)

C (Sig)

D (Cm)

E (Shd)

D (Cm)

(Shd)

C (Sg)

A (B+)

B (B-)

(Shd)

T (Shd)

WHT.

BLK.

RED

SHD.

GRN.

RED

BLK.

GRN.

WHT.

RED

BLK.

GRN.

WHT.

SHD.

RED

GRN.

BLK.

WHT.

TERMINAL BLOCK

SHD.

CHANNEL 1 TERMINALS 17 THRU 21 & 27

N.C.

N.C.

SHD.

SHD.

WHT.

BLK.

RED

SHD.

GRN.

RED

BLK.

GRN.

WHT.

RED

BLK.

GRN.

WHT.

SHD.

RED

GRN.

BLK.

WHT.

SHD.

N.C.

N.C.

SHD.

CABLE

BY CUSTOMER

CABLE

BY CUSTOMER

CABLEBY CUSTOMER

CABLEBY CUSTOMER

CHANNEL 2 TERMINALS 22 THRU 27

DESCRIPTIONPART NO.

C10-97335

FLAME SCANNER HEAD ASSEMBLY

4 DEG. UV CAM-LOCK SCANNER HEAD

REF. ABB DWG. NO. STNRD-C232665-026

Table 4 - Adapter Cable Assembly ref. ABB DWG No. C-982-0242

Assembly part no. Length Description

C10-97252 8 FT. Adapter Cable Assembly

C10-97252-25 25 FT. Adapter Cable Assembly

C10-97252-50 50 FT. Adapter Cable Assembly

C10-97252-100 100 FT. Adapter Cable Assembly

FAU810 Dual channel wiring with UV "Cam-lock" (Typical)

Page 8: FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay Drop-Out Configurable 0.2 ... LCD Display Graphic LCD Display Module displaying 4 lines

8 UvisorTM FAU 810 – Flame Analysis Unit

40x100

40x100

40x100

40x100

A1+

A2-

V=

12

11

14

R11

A1+

A2-

V=

12

11

14

R12

A1+

A2-

V=

12

11

14

R13

A1+

A2-

V=

12

11

14

R14

A1+

A2-

V=

12

11

14

R15

A1+

A2-

V=

12

11

14

R16

A1+

A2-

V=

12

11

14

R17

A1+

A2-

V=

12

11

14

R18

A1+

A2-

V=

12

11

14

R01

A1+

A2-

V=

12

11

14

R02

A1+

A2-

V=

12

11

14

R03

A1+

A2-

V=

12

11

14

R04

A1+

A2-

V=

12

11

14

R05

A1+

A2-

V=

12

11

14

R06

A1+

A2-

V=

12

11

14

R07

A1+

A2-

V=

12

11

14

R08

A1+

A2-

V=

12

11

14

R09

A1+

A2-

V=

12

11

14

R10

40x100

40x100

40x100

40x100

RF1 ( BRN1) - RF2 ( BRN2 ) -RF3 ( BRN3 ) RF4 (BRN4 )

RF5 ( BRN5) - RF6 ( BRN6 ) -RF7 ( BRN7 ) RF8 (BRN8 )

RF9 ( BRN9) - RF10 ( BRN10 ) -RF11 ( BRN11 ) RF12 (BRN12 )

RF13 ( BRN13) - RF14 ( BRN14 ) -RF15 ( BRN15 ) RF16 (BRN16 )

RF17( BRN17) - RF18 ( BRN18 )

I1 ( BRN1) - I2 ( BRN2 ) - I3 ( BRN3 ) - I4 (BRN4 )I5 ( BRN5) - I6 ( BRN6 ) - I7 ( BRN7 ) - I8 (BRN8 ) - I9 ( BRN9 )

I14 ( BRN14) - I15 ( BRN15 ) - I16 ( BRN16 ) - I17 (BRN17 ) - I18 (BRN18 )I10 ( BRN10 ) - I11 ( BRN11 ) - I12 (BRN12 ) - I13 ( BRN13 )

DC ok

Output DC 24V 20 AOutput DC 24V 20 A

Input AC 100-240V

N L 14 Adjust 22.5-28.5 V 13 DC

OK -+ +

QU

INT

PO

WE

R

DC ok

Input AC 100-240V

-LN

13 Adjust 22.5-28.5 V ++DC

OK14

QU

INT

PO

WE

R

W24-W0--

I24A , I24B

PSA , PSB , DDRedounded Power Supply modules

Elevation 1 Main Burner Flame Scanners

Elevations 1 and 2 Main Burner Flame Scanners

Elevation 2 Main Burner Flame Scanners

Elevation 3 Main Burner Flame Scanners

Elevation 3 Main Burner Flame Scanners

Main Burner flame scanners power supply circuit breakers

Main Burner flame scanners power supply circuit breakers

FAU810 Cabinet layout with redundant power supply (Typical)

Page 9: FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay Drop-Out Configurable 0.2 ... LCD Display Graphic LCD Display Module displaying 4 lines

UvisorTM FAU 810 – Flame Analysis Unit 9

Tail cable for Single and Dual Sensor scanners

A (B+)

B (B-)

C (Sg)

D (Cm)

T (Sch)

L2L1

L

Red

Black

Green

White

3/4" FNPT for Cord Gripor Sealtite Connector

AB

C

D

EFGH

J

K

LM

NP

RS

T

Front view malecontacts insert

Cable 4xAWG20/H2-M1

3/4" NPTF - PG11 REDUCTION AND CABLE GLANDNOTE:FOR EX INSTALLATION USE CABLE GLANDS ACCORDING TO EN60079-0 ANNEX "A" AND REFER TO "USE AND MAINTENANCE INSTRUCTIONS IM-IEC-C-076/14.01"

Article Number: SF810-CBL4-YYY

IP66-67 QUICK RELEASE CONNECTOR TYPE "F"ARTICLE NUMBER: Q-17-FYNOTE:FOR EX INSTALLATION USE CVB-EX TYPE CONNECTOR AND REFER TO "USE AND MAINTENANCE INSTRUCTIONS IM-IEC-C-076/14.01"

COMPLETE TAIL CABLE, INCLUDING CIRCULAR CONNECTORARTICLE NUMBER: SF810-CBL4-Q-YYY(SF810-CBL4-QC-YYY FOR EX CONNECTOR)

Table 5 - Single Sensor Connector pin assignment

Tail cable connector pin out (Female)

SF810 T.B. Signal name Tail cable wire color Pig tail fly end label Functional description

A +15V Red A (+B)Power supply +15V from FAU810/DFS

B -15V Black B (-B)Power supply -15V from FAU810/DFS

C SIG Green C (SIG) Live flame signal

D GND White D (Comm)Power supply returnGround reference

E Not used

F Not used

G Not used

H Not used

J Not used

K Not used

L Not used

M Not used

N Not used

P Not used

R Not used

S Not used

T Shield Grey T (Sh) Cable screen grounding

Single Sensor Connector pin assignment with standard ABB cable

Page 10: FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay Drop-Out Configurable 0.2 ... LCD Display Graphic LCD Display Module displaying 4 lines

10 UvisorTM FAU 810 – Flame Analysis Unit

Dual Sensor Connector pin assignment with standard ABB cable

F (B+)

G (B-)

H (Sg IR)

J (Cm)

T (Sch)

A (B+)

B (B-)

C (Sg UV)

D (Cm)

T (Shd)

L2L1L

Red

Black

Green

White

Red

Black

Green

White

3/4" FNPT for Cord Gripor Sealtite Connector

AB

C

D

EFGH

J

K

LM

NP

RS

T

Front view malecontacts insert

Light blue jacket

White jacket

Cable [2x(4xAWG20/H2)M1]M1

3/4" NPTF - PG11 REDUCTION AND CABLE GLANDNOTE:FOR EX INSTALLATION USE CABLE GLANDS ACCORDING TO EN60079-0 ANNEX "A" AND REFER TO "USE AND MAINTENANCE INSTRUCTIONS IM-IEC-C-076/14.01"

Article Number: SF810-CBL8-YYY

IP66-67 QUICK RELEASE CONNECTOR TYPE "F"ARTICLE NUMBER: Q-17-FY NOTE:FOR EX INSTALLATION USE CVB-EX TYPE CONNECTOR AND REFER TO "USE AND MAINTENANCE INSTRUCTIONS IM-IEC-C-076/14.01"

COMPLETE TAIL CABLE, INCLUDING CIRCULAR CONNECTORARTICLE NUMBER: SF810-CBL8-Q-YYY(SF810-CBL8-QC-YYY FOR EX CONNECTOR)

Table 6 - Dual Sensor Connector pin assignment

Quick connect pinSF810 UVIR Term. Board

Signal name Wires colour Pig tail fly end label Functional description

F 1 +15V Red F (+B) Power supply +15V from FAU810/DFS

G 2 -15V Black G (-B) Power supply -15V from FAU810/DFS

H 3 IR SIG Green H (SIG.IR) Live flame signal IR

J 4 GND White J (Comm)Power supply returnGround reference

E 5 Not used

A 6 +15V Red A (+B) Power supply +15V from FAU810/DFS

B 7 -15V Black B (-B) Power supply -15V from FAU810/DFS

C 8 UV SIG Green C (SIG.UV) Live flame signal UV

D 9 GND White D (Comm)Power supply returnGround reference

K 10 Not used

L Not used

M Not used

N Not used

P Not used

R Not used

S Not used

T Shield Grey T (Sh) Cable screen grounding

Tail cable for Single and Dual Sensor scanners

Page 11: FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay Drop-Out Configurable 0.2 ... LCD Display Graphic LCD Display Module displaying 4 lines

UvisorTM FAU 810 – Flame Analysis Unit 11

Split the 24Vdc power supply distribution to improve the system availability

Power 2

24 Vdc

Power 1

24 Vdc

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 321N

C

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

FAU810Typical Redundant Power Distribution

Page 12: FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay Drop-Out Configurable 0.2 ... LCD Display Graphic LCD Display Module displaying 4 lines

12 UvisorTM FAU 810 – Flame Analysis Unit

FAU810 Typical Safety Network Configuration

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 321N

C

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1NC

1C 1NO

2NC

2C 2NO

3NC

3C 3NO

FA

U810

Modbus/Profi bus

Network 1

input from BMS

Modbus/Profi bus

Network 2

input from BMS

Modbus or Profibus DPV1 network can be redounded to improve monitoring and configuration reliability

Page 13: FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay Drop-Out Configurable 0.2 ... LCD Display Graphic LCD Display Module displaying 4 lines

UvisorTM FAU 810 – Flame Analysis Unit 13

FAU810 Typical Network Configuration for Flame ExplorerTM configuration and monitoring tool

FAU810 flame analysis units share the flame quality data and diagnostic informations over a Modbus or Profibus DP-V1

high-speed network. Flame ExplorerTM with OPC Server and DTM (Device Type Manager) allow for run-time and off-line data

management and remote tuning.

Flame Explorer configuration and monitoring tool

UP TO 64 FAU810 MODULESMAX. CABLE LENGTH 4000 FT.

FAU

800

17 18

1 2

1NC

1C 1NO

2NC

2C 3NC

2NO

3C 3NO

11

23212019 22

3 4 5 6

24 25 26 27

97 8 10

323028 29 31

12 13 14 15 16

1NO

25

1NC

1C

1817 19 20

21 3 4

21 22 2423

5 6 7 8

2NC

2C 2NO

3NC

3C 3NO

292726 28

9 10 11 12 13

30 31 32

1514 16

FAU

800

1NO

25

1NC

1C

1817 19 20

21 3 4

21 22 2423

5 6 7 8

2NC

2C 2NO

3NC

3C 3NO

292726 28

9 10 11 12 13

30 31 32

1514 16 1 2

17 18

FAU

800

11

2C1NC

1C 1NO

2NC

23

65

2221

43

2019 25

109

26 27

87

24

3C3NC

2NO

3NO

32

14 15

3130

1312

28 29

16

FAU

800

(DO NOT CONNECT MORE THAN 4 FAU810 IN SERIES)

22

1

17

5

21

432

201918 31

3C2NC1C1NC

1NO

3NC

2NO

2C

109

26

876

23 24 25

14

30

131211

2827 29

3NO

1615

32

1C1NC

19 20

3

1817

21

24

7 84

21 22

5 6

23

2NO

2NC

1NO

2C 3NO

3NC

3C

2928

12

2726

9 10

25

11 1613

30 31

1514

32

FAU

800

FAU

800

2127

2C

2

1817

1

1NC

2NC

1NO

1C

22

5 6

19 20

3 4

21 26

10

252423

7 8 9

3C2NO

3NC

3NO

31

1514

2928

11 12 13

30 32

16 4

20

1 2

17 18 19

3

FAU

800

30

3NC

1NO

1NC

1C 2NO

2C2NC

9

25

8

2423

65

22

7 1312

29

1110

26 27 28

3C 3NO

32

14 15

31

16

FAU

800

2217 18 19 20 21

1 2 3 4 5

3C

31252423 26

1NO

1NC

1C 2NC

30

2C 2NO

3NC

2927 28

106 7 8 9 1411 12 13

32

3NO

15 16

FAU

800

17 18 2019 232221 24

1NC

1C

1 2 3 654 87

2925 26 27 28

2C1NO

2NC

2NO

323130

3C3NC

3NO

11109 12 14 1513 16

FAU

800

22

1

17

5

21

432

201918 31

3C2NC1C1NC

1NO

3NC

2NO

2C

109

26

876

23 24 25

14

30

131211

2827 29

3NO

1615

32

1C1NC

19 20

3

1817

21

24

7 84

21 22

5 6

23

2NO

2NC

1NO

2C 3NO

3NC

3C

2928

12

2726

9 10

25

11 1613

30 31

1514

32

FAU

800

FAU

800

21

2C

27

2

17 18

1

212019 22

1NC

23 24 25 26

1C 1NO

2NC

43 65 987 10

3028 29 31

3NC

2NO

3C

32

3NO

131211 14 15 16

191817 20

321 4

FAU

800

3NC

3022 23 24 25

1C1NC

1NO

282726 29

2NC

2C 2NO

975 6 8 10 11 12 13

31 32

3NO

3C

161514

FAU

800

2127

2C

2

1817

1

1NC

2NC

1NO

1C

22

5 6

19 20

3 4

21 26

10

252423

7 8 9

3C2NO

3NC

3NO

31

1514

2928

11 12 13

30 32

16 4

20

1 2

17 18 19

3

FAU

800

30

3NC

1NO

1NC

1C 2NO

2C2NC

9

25

8

2423

65

22

7 1312

29

1110

26 27 28

3C 3NO

32

14 15

31

16

FAU

800

3NO

2C1C 1NO

1NC

2NC

2NO

3NC

3C

22

2 3 4 51

17 18 19 20 21

FAU

800

31

1411 12 136 7 8 9 10

252423 26 302927 28

15 16

32 2217 21201918

3C

31

2NC

1NC

1NO

1C

2623 24 25

3NC

2NO

2C

2827 29 30

3NO

32

1 5432 109876 131211 14

FAU

800

1615

NETWORK CABLE

NETWORK CABLE

TYPICAL ENCLOSURE WIRING

TYPICAL SINGLE ENCLOSURE WIRING

RS-232 TO RS-485 CONVERTER

TD(A)TD(B)RD(A)RD(B)

GND+12V BLK/WHT

BLK

BLUEWHITE

GND

17

1614 1512 1310 117 85 6 93 41 2

B+SH

18

COM

IN

2019

SHB-

21 22

INB+

23 24

COM

B-

25 26

+24

SH

27 28

+24

-24

29 30

-24

31 32

SH

1A+

2A-

1B+

1A-

GN

D

GN

D

2B+

2A+

1A-

2A-

1DI

GN

D

2DI

GN

D

1C

23

1NC

17 18 19 20 2221

21 3 4 5 6

3NO

3NC

2NO

2NC

1NO

2C

2524 26 27

3C

28 29 30 31

7 8 9 10 131211 14 15

32

16

FAU

810

BLU

E

WH

ITE

GN

D

BLU

E

WH

ITE

GN

D

USE FOR REDUNDANT WIRING

TO ADDITIONAL FAU810 MODULES

Optional, only for external poweredserial converter

TERMINAL BLOCK DESCRIPTION

Page 14: FAU810 Product Data Sheet (English - pdf - Data ... - ABB … Specifications Flame Failure Relay Drop-Out Configurable 0.2 ... LCD Display Graphic LCD Display Module displaying 4 lines

9A

KK

10

11

30

D9

83

7-E

- 1

1/2

01

5ABB S.p.A.

Power Generation

Via Albareto, 35

16153 Genoa, Italy

[email protected]

www.abb.com/powergeneration

www.abb.com/symphonyplus

Technical and Sale support e-mail to:

[email protected]

Contact us

© Copyright 2015 ABB All rights reserved. Specifi cations subject to change without notice. Pictures, schematics, and other graphics contained herein are published for illustration purposes only and do not represent product confi gurations or functionality. User documentation accompanying the product is the exclusive source for functionality descriptions.