Fast-Track & Bespoke valves€¦ · HISTORY Long life time, short lead time Located at Ågotnes,...

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Extreme quality with the highest level of flexibility Paul Charles Redfern CEO, Norvalves

Transcript of Fast-Track & Bespoke valves€¦ · HISTORY Long life time, short lead time Located at Ågotnes,...

  • Extreme quality with the highest level of flexibility

    Paul Charles Redfern CEO, Norvalves

  • Fast-Track & Bespoke valves

  • HISTORY

    Long life time, short lead time Located at Ågotnes, Bergen

    – 1,940 sqm of modern production facilities

    – This location is highly attractive as Ågotnes is the subsea cluster of Norway with companies such as TechnipFMC and Aker Solutions within walking distance of our facility

    Norvalves (formerly Norske Ventiler) was established in 1987 and has been in operation more than 30 years

    Renown as a quality producer of high quality alloy valves with short lead times

    Present with both topside and subsea valves

    Ambition to further strengthen Norvalves position world-wide and maintain the position as a innovative valve manufacturer while continuing to serve existing customers with high quality products

  • NORVALVES

    Research and development • Development of valves • Bespoke valves • Special requirements

    Quality Management System • ISO 9001:2008 • Achilles • PED 97/23/EC Module H

    Design and Manufacturing • Topside Valves • Subsea Valves • Subsea Connectors

    Service & Testing • Service and Refurbishment • Re-testing and FAT • Third party valves

  • REFERENCES

    After 30 years our valves is in daily use all over the world. Through our partners we supply our valves and equipment to installations world wide

    Operators

    EPC & EPCI

    Traders & Stockist

  • PROJECTS

    2016 Johan Sverdrup

    Delivery of 500

    Titanium and Duplex valves for the Fire fighting system at Johan Sverdrup

    2016 Catcher Area Development

    Bespoke double block ball valves with

    stab connectors.

    2015 Kraken

    One of the biggest

    subsea heavy-oil field projects under

    development in the UK sector of the

    North Sea.

    2014 Aasta Hansteen

    Compact double block valves for subsea use with

    pressure balanced stab connectors.

    2014 Gullfaks Sør

    Major delivery of

    permanent subsea valves for PLR use.

  • TOP 5 PROJECTS

    2016 Zohr Subsea Oseberg Vestflanken C Subsea Maria Subsea Johan Sverdrup Topside Catcher Area Development Subsea

    2015 Kraken Subsea Koambo Subsea Ivar Aasen Topside Johan Sverdrup Topside Heidrun Topside

    2014 Maria Subsea Oseberg Vestflanken C Subsea Egina Subsea Aasta Hansteen Subsea Oseberg A Topside

    Aasta Hansteen Bergading

    Brag Catcher Area Development

    Clair Ridge Cobra Castor

    Dolwin Project Draugen Draupner

    Egina

    Ekofisk Gina Krog

    Goliat Gorgan Grane

    Greater Stella Gudrun Gullfaks Heidrun Heimdal

    Ivar Aasen

    Jangkrik Johan Sverdrup

    Jordbaer Jotun Jubile Julia

    Kaombo Kirinskoye

    Kraken Kristin

    Kvitebjørn

    Maria Project Martin Linge

    Moho Nyhamna

    Ormen Lange Oseberg

    Petrojarl Varg Sakhalin

    Skarv Sleipner Snorre

    Statfjord Stones

    Troll Valhall

    Veslefrikk West Epsilon

    Zohr Åsgard

  • Valves and equipment for the oil & gas Subsea industry

  • VALVE RANGE

    Soft Seated Ball Temporary installations

    1" – 4" PR1 qualified

    Metal seated Ball Permanent installations

    2" – 3" PR2 qualified

    Double Ball Metal and soft seated

    1" – 4" PR1 or PR2 qualified

    Swing Check Swing type check valve

    1" – 4" PR1 qualified

    Piston Check Piston type check valve

    1" – 4“ PR2 qualified

    Stab Subsea hot stab

    2" – 3" PR2 qualified

    Pressure Cap Subsea pressure cap

    2" – 3" PR2 qualified

    Pressure Cap Pressure balanced

    2" – 3" PR1 qualified

    Protection Cap Dust cap for receptacle

    2" – 3"

    Rotary Gate In Development

  • Subsea case studies

  • CATCHER AREA DEVELOPMENT

    Midwater Arch A mid-water arch (MWA) that is typically installed 70-100 m from the seabed provides riser support. Connecting the risers to the MWA largely eliminates the dynamic forces that would otherwise cause friction and fatigue.

  • CASE STUDY

    About Project: Catcher Area Development Operator: Premier Oil Location: North Sea, UK

    Request Lead time for the project was 12 week. Bespoke design to minimize weight and size. Low cost project.

  • CATCHER AREA DEVELOPMENT

    About Project: Catcher Area Development Operator: Premier Oil Location: North Sea, UK

    Challenge Valve type 2 Ball valves + pressure cap as 3rd barrier Bore size 2inch and 3inch Qualification PR2 Design lifetime 30 years Gas testing Nitrogen, 3.5bar Operation torque Max 75Nm Media Nitrogen, water Lead time 12 weeks

    Reduce size and reduce cost!

  • CATCHER AREA DEVELOPMENT

    About Project: Catcher Area Development Operator: Premier Oil Location: North Sea, UK

    Challenge Valve type 2 Ball valves + pressure cap as 3rd barrier Bore size 2inch and 3inch Qualification PR2 Design lifetime 30 years Gas testing Nitrogen, 3.5bar Operation torque Max 75Nm Media Nitrogen, water Lead time 12 weeks

    Reduce size and reduce cost!

  • CATCHER AREA DEVELOPMENT

    Solution We suggested a DB valve to reduce footprint and to reduce cost We suggested a PR1 qualified Soft seated valve instead of the requested PR2 qualified M2M valves. We suggested a pressure balanced stab insted of the standard Pressure cap. Due to the extrem low differential pressure of 3,5 bar we had to redesign the seats, seatholders and seals around the seat holders. In the end the qustomer wanted double looking mechanisms on the Pressure cap.

  • CATCHER AREA DEVELOPMENT

    The Delivery 12 DB 2inch and 12 DB 3 inch instead of 48 single valves 24 pressure ballanced stabs Reduced the cost with over 60% from the initial request. On time delivery in 12 weeks

    Specification Valve type 3 barrier, 2 ball valve + pressure cap Bore size 2 or 3inch Qualification PR1 Design lifetime 30 years Gas testing Nitrogen, 3.5bar. Operation torque Max 75Nm Media Nitrogen, water

  • AASTA HANSTEEN

    AASTA HANSTEEN The Aasta Hansteen field discovered in 1997 is located in the Norwegian Sea, 300 kilometres west of Bodø. Revised production start-up is planned for late 2018. The field will be developed using a SPAR platform comprising a floating topside with a vertical column moored to the seabed.

  • AASTA HANSTEEN

    About Project: Aasta Hansteen Operator: Statoil Location: North Sea, Norway

    Challenge Valve type 2 Ball valves as barrier + pressure cap Bore size 2inch Qualification PR1 Design lifetime 5 years Testing PSL 3 Special Smal footprint Operation Dual stem and 2-way receptacle Lead time 12 weeks

  • AASTA HANSTEEN

    Solution We suggested a DB valve to reduce footprint and to reduce cost We designed a compact body with dual stem interface. Designed new 2-way receptacle for pressure balanced stab. Due to the tight space the receptacle and the valve was to be in 100% alliment to the housing.

  • AASTA HANSTEEN

    The Delivery 4 DB 2inch valves 2 pressure ballanced stab We managed to deliver a compact design that fit the system. On time delivery in 12 weeks Specification

    Valve type 2 Ball valves as barrier + pressure cap Bore size 2inch Qualification PR1 Design lifetime 5 years Testing PSL 3

  • WHATS NEXT?

  • WHATS NEXT?

    Team effort - smarter thinking

    • Standardization - agree on common standards Project with 4 major EPCs

    • Rental – Refurbishment programs

    Soft Seated Ball Temporary installations

    1" – 4" in 316 and SD PR1 qualified

    Metal seated Ball Permanet and or high pressure installations

    0,5" – 4" PR2 qualified