Fast and easy metal change Product information 2016.
Transcript of Fast and easy metal change Product information 2016.
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Fast and easy metal change
Product information 2016
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Full range of shares from 80 to 320mm, and wing shares equipment, matching with the CLC leg only
Available for the full range of 2-3 rows cultivator models CLC Evo & CLC pro mounted, and trailed CTC
For working depth from 3 to 35 cm deep
Large variants of deflectors and tine protection to make more or less boiling and match with various depth to optimise fuel consumption
Knock-on, easy and fast
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Only one tine with full range of shares
• With the development of the Knock-on system, one of the objective was to standardise the tines and offer a full range based on the CLC tine model
• On this CLC leg, standard bolted plough shares will still be available as one of the option
• Using CLC leg does also mean that all machines sold from the last 20 years with that leg will be retrofit able with this very new Knock-on system. This is adding value to your older machines
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Lock system
• The system is based on a holder and a share locking together after having been pressed by a hammer shock.
• By using the property of good steel it is possible to create a high friction zone on a very limited surface, thus providing a very high pressure locking the share to the holder thanks to the conical shape arranged on both parts
Strong - Safe - Reliable
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Knock-on, safe, easy and fast
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Knock-on Tools
A good hammer and the special tool delivered with the Knock-on shares to knock-on and unlock the parts is only what is needed to work in a safe and easy way
EasyFast Solid
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90% Down Time Saving
When minutes become 10’’ per share
• To engage a share or disengage it from the holder, it takes only few hammer knock and few seconds.
• to change 10 shares on a CLC pro 3,00 will be taking less than 1.30 minutes while 20 minutes are necessary with bolted reversible shares.
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Bulb and role
• All shares are shaped with a high bulb in the centre
• This zone is making the soil pressure lower onto the holder, so that the groove locking the share is protected from abnormal and fast wear.
• Therefore it is possible to be using several shares for one holder during the season and operate quick change anywhere in the field
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Bulb and role
• when dry or wet soils, the metal is not wearing the same way.
Dry soil: the bulb is playing its protecting role to the end
Wet soil: the surface being worn more rapidly than in the length of the part, a slot will appear through the bulb telling the user to change it before it is not protecting the holder.
• in both cases the shares will keep their ability to penetrate easily in all kind of soils to the end of their life time
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Range of shares
80150250320
3-153-15
10-35
All All270to
300
8-25
CLC pro/EvoCTC
CLC pro/EvoCTC All All
200to
270
Width (mm)
Depth (cm)
Spacing (mm)
Models
From full cut or true depth, using the right share at the right depth will contribute to save a lot of fuel and money
FCS Full Cut System
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Range of Deflectors
hp requirement
Clod’s sizes
Mixing effect
6580100Width (mm)
Models available Twist RH/Straight/Twist LH Twist RH/Straight/Twist LH Protection
Depth (cm) 3-30 10-353-15
+++ ++ +
The upper part of a share system is playing a big role in the work done in terms of incorporation, power requirement and top layer profile. Humidity of the soil can also be determinant.
1 bolt = quick
change
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Point KO 80
thickness: 12mmweight: 1000 g
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Point KO 150
thickness: 10mmweight: 1400 g
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A-blade KO 250 & 320
thickness: 10mmweight: 2200 g
thickness: 10mmweight: 2900 g
FCS : Full Cut System
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• To test the Knock-on system efficiency in work, the concourse of the renown DLG in Germany was requested
• This partnership allowed to test a CLC pro Classic equipped with various Knock-on shares and an Actipack as rear roller.
• The test protocol was including:– Mixing and levelling efficiency– Crumbling effect– Power requirement and fuel
consumption• There after some general info about the
test you can find the full report from the DLG under N°6029F which was published for Agritechnica 2011
Agronomic & economic performances
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CLC pro Classic-sweep KO320mm-deflector 80 twist-levelling tines-Actipack
Shallow cultivation – stubbling at 3cm deep
Even very shallow top layer is very flat and levelled. Incorporation is also very good with the twisted deflectors in spite the small depth
Even at such a very shallow depth, the share system is ensuring a full cut of the entire working width and a perfect soil mix and crumbling remaining very flat.
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CLC pro Classic-point KO80mm-deflector 80 twist-levelling tines-Actipack
Deep cultivation – at 15cm deep
Perfect top layer after one pass. Deeper cultivation with smaller share still ensuring a complete loose profile.
Very regular profile at bottom and a very small difference between before and after
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CLC pro Classic-point 80mm-deflector 80 twist-levelling tines-Actipack
Second pass – at 15cm deep
Few weeks after stubbling, second pass is leaving a nice and ready seedbed with no pan! The straw incorporation is very good and well
dispersed over the full width and working depth.
The bottom soil profile is regular at 15cm average, and the small difference between before and after (green) is remarkable. It does also mean that the Actipack is doing the job!
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Technical performances
• The pulling requirement of the Knock-on system is very low
• Average power requirement:– per tine is 6,4 kW or 8,7 Hp– per m is 21,3 kW or 29 Hp
• Fuel consumption for this 3,00m CLC pro Classic is in a good average of 10.l/ha
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Low pulling requirement
• The pulling requirement of the Knock-on system is also very positive• We compared with various equipment and the plough point as well as some competitors• Knock-on is the easiest to pull when equipped with a protection, proving that this
equipment is well adapted to deeper soil preparation
1,2392
1,0427
0,8582
0,8363
0,5860
0,8705
0,0000 0,2000 0,4000 0,6000 0,8000 1,0000 1,2000 1,4000
Competitor C - 80mm point + deflector
Competitor B - 75mm point + deflector
Competitor A - 80mm point + deflector
80mm + protection 65
Standard plough point + protection 65mm
80mm + deflector
kN
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This is the original DLG Fokus Test certificate of the CLC pro Classic which was tested with the Knock-on shares, and here below the front page of the report N°6029F
DLG Certificate and report
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=
Eco-friendly
To produce 1 ton of steel, 5600.kWh* are necessary
*source Siemens
There are 2 possible ways for saving energy when using steel:
Save power when producing steel, manufacturers are developing heating systems using less energy
Using less steel, as been the Kverneland philosophy for many years and Knock-on is an innovation using less steel
5600.kWh* is the average power consumption of a household for 18 month.
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• Due to better design and higher heat treatment (55 HRC), the new point 80mm will do about the same number of hectares as the standard bolted plough point, this using average 200g less steel.
• 75% of the original part is used against average 60% on the standard point
Therefore Kverneland and its customers can be proud of contributing saving energy by reducing the use of steel for the same performance.
250.g
450.g
Eco-friendly
Knock-on point
Standard point
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Knock-on – Main arguments
• 10” quick change system per share = 90% down time savings• Easy, fast and solid design using only basic tools like a hammer• User-friendly weight of parts between 1 and 2,5kg easy to handle• Change of wearing metals can be made in the field in few minutes• Adaptation to desired working depth can be done in the field in few minutes• Fuel consumption will be optimised• Breaks up soil compaction and plough pans to depths of 35cm• Points designed to guarantee penetration and effective work to the end of
their life time• Eco-friendly, over 75% of the material will be consumed and about 200g of
steel saved compared to bolted design for same performance• Effective incorporation of organic matter can be fine tuned with a large choice
of deflectors depending on depth, soil type, soil humidity and residues• Low running costs wearing parts system• Low power requirement
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Kverneland CLC pro Classic
Power optimistic!
CLC pro Classic - 300/Levelling tines /Actiring
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CLC pro Classic - 400F/Levelling tines /Actiring
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at workon YouTube
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visit us at www.kvernelandgroup.com
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