FASING katalog produktów 2016 · Products of the company are continuously improved so they can...
Transcript of FASING katalog produktów 2016 · Products of the company are continuously improved so they can...
Products of the company are continuously improved so they can satisfy the demands of dynamically changing marketsby oDering the innovative and modern technological solutions. The diversity of chain application requires diDerent technical parameters and properties of each product. Thus, FASING oDers wide range of chains and accessories that areproduced according to the specific customer requirements so one may receive the product adapted to the needs of endusers. Under this approach, our motto is:
““TThheerree aarree nnoo ppeerrffeecctt cchhaaiinnss tthhaatt mmeeeett aallll tthhee rreeqquuiirreemmeennttss,, bbuutt tthheerree aarree cchhaaiinnss tthhaatt aarree ppeerrffeeccttllyy ssuuiitteedd ffoorr ssppeecciifificc ccoonnddiittiioonnss..””
The worldwide success of FASING lies above all in the highest quality and wide range of its products. Since 2003 FASING has operated on the basis of Integrated Quality and Environment Management System, PN EN ISO 9001 and PN EN ISO 14001 standards. The high quality and safety of the products is ensured by multiple, updated on a regularbasis, attestations recognized in diDerent global markets, as well as, awards obtained in Poland and on international scale.
MMiinniinngg TToooollss aanndd EEqquuiippmmeenntt FFaaccttoorriieessCCaappiittaall GGrroouuppFFAASSIINNGGPPllcc..
oDers chains of diameter Ø9 - Ø60 mm,chain assemblies and accessories for:
sugar and cementsectors
future...
by experience
fishing industry and others
liftingand transportation
sector
energy sector
mining industry
2 | Round link mining chains
8 | Flat link mining chains
15 | Chain assemblies
21 | Flight bars, clamps, locks
26 | Connecting links
32 | Wear resistant round link chains
37 | Lifting chains, chains for hoists
42 | Chains for marine and fishing industry, general purpose chains and accessories
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Over 100 year experience allowed FASING to achieve the highest quality of roundlink mining chains. The detailed control that is performed at every stage of the production process, the use of highly optimized steel and the wide range of chaingrades allows FASING to offer, pursuant to the company’s motto, the chain thatis perfectly suited for the specific conditions of its performance.
The quality of FASING mining chains is proved with recognition and customer satisfaction around the world.
Round link
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Round link mining chains acc. to DIN 22252, PN-G-46701and FASING Technical Requirements
ApplicationArmoured Face Conveyors, Beam Stage Loaders, roadheader machines, coal plows, other equipment thatrequires this type of chain.
Product manufacturingacc. to DIN 22252 or PN-G-46701or GB/T-12718 or GOST 25996 standard
All anti-corrosive coatings decrease the chain me-chanical properties, therefore, the application ofany anticorrosion protection needs individual agree-ment with a customer when issuing purchase order.
Dimensions
Chain sized x t (p)[mm]
14 x 50
18 x 64
19 x 64,5
22 x 86
24 x 86
24 x 87,5
26 x 92
30 x 108
34 x 126
38 x 126
38 x 137
42 x 137
42 x 146
Pin diameterd
[mm]
14 ±0,4
18 ±0,5
19 ±0,6
22 ±0,7
24 ±0,7
24 ±0,7
26 ±0,8
30 ±0,9
34 ±1
38 ±1,1
38 ±1,1
42 ±1,1
42 ±1,1
Pitcht = p[mm]
50 ±0,5
64 ±0,6
64,5 ±0,6
86 ±0,9
86 ±0,9
87,5 ±0,9
92 ±0,9
108 ±1,1
126 ±1,3
126 ±1,4
137 ±1,4
137 ±1,4
146 ±1,5
b1** min.[mm]
17
21
22
26
28
28
30
34
38
42
42
48
48
b2** max.[mm]
48
60
63
73
79
79
85
97
110
121
121
137
137
~ Weight[kg/m]
4,0
6,6
7,4
9,5
11,6
11,5
13,7
18,0
22,7
30,1
29,0
36,9
36,0
* chains for coal plows** other standards may include the following designations: b1 = a; b2 = b
*
*
Other chain sizes e.g. 38 x 146, 42 x 152, 48 x 152 are to be manufactured according to individual agreement with a customer.
t = p
b1d
b 2
Round link mining chains
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Link chains of increased propertiesGrades PW- 9, C-SUPER, D-3, D-3 EXTRA, E-FASING
Chains of increased grade properties: PW - 9 (> 900 MPa),C - SUPER (> 900 MPa), D - 3 (> 1000 MPa), D - 3 EXTRA(> 1050 MPa), E - FASING (> 1100 MPa) are characte -rized by much higher performance parameters in com -pa rison to chains mentioned in PN and DIN standards.The increased durability and operation strength of thechains is a result of introducing the highest quality steelto the production process. The applied steel is non-standard, highly optimized –WO (W-highly, O-opti-mized), conforming to DIN 17115, PN - 92/H - 93028standards, with alloy micro-additions acc. to FASINGTechnical Specifications. The WO steel and special, mul-tiple, heat treatment guarantee achieving higher, morefavourable, actual technical and performance parame-ters in chains. This technology provides an optimal,repetitive, hardness distribution in every link, moreover,in the case of PW - 9, D - 3, D - 3 EXTRA, E - FASINGgrades it allows to obtain diverse hardness in one singlelink, i.e. hard crowns and plasticized legs of lower hard-ness. It is not recommended to use chains of increasedproperties, particularly the chains of the highest grade i.e.D - 3 EXTRA and E - FASING in harsh, aggressive environ-ment because of the risk posed by pitting corrosion andfriction martensite that lead to operation failure.
Round link mining chains
force
elongation
1100 MPa
1050 MPa
1000 MPa
950 MPa
900 MPa
850 MPa
800 MPa
1100 MPa
1050 MPa
1000 MPa
950 MPa
900 MPa
850 MPa
800 MPa
C
grade D - 3 EXTRA
grade D - 3
grade PW - 9
grade C
requirementsacc. to
DIN 22252DIN 22255
PN-G-46701
grade E - FASING
Comparison of chain grades of various strength parameters:C, PW - 9, D - 3, D - 3 EXTRA, E - FASING acc. to FASING Technical Requirements.
In such cases, we suggest individual chain selection tospecific performance conditions. Depending on the long-wall degree of aggressiveness, we advise to use varioustypes of protection applied onto the chain surface:
• preservation with special anticorrosive lubricant FAS-KBP 50/00/22,
• preservation with special anticorrosive oil,• hot galvanizing FAS-Zn-O,• metallization (inlet protection) FAS-Zn-M.
On the basis of DIN 22252 standard, mechanical pro -perties of round link chains apply to natural, dry, blackcondition, which occurs after the technological pro-duction process. Pursuant to the standard, the chainstrength parameters which include protective coatingsare decreased ca. 10 - 20%. This percentage changemust be considered when selecting the chain or makingcalculations. This phenomenon is known as the Rebindereffect.
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Round link mining chains
Mechanical properties
Chain sized x t (p)[mm]
14 x 50
18 x 64
18 x 64/W*
19 x 64
19 x 64,5
22 x 86
Chain grade
B
C
C - Plus
C - SUPER
C - SUPER/380N
PW - 9
PW - 9/400N
D
D - 3
B
C
C - Plus
C - SUPER
C - SUPER/380N
PW - 9
PW - 9/400N
D
D - 3
D - 3 EXTRA
E - FASING
B
C
C - Plus
C - SUPER
C - SUPER/380N
PW - 9
PW - 9/400N
D
D - 3
D - 3 EXTRA
E - FASING
B
C
C - Plus
C - SUPER
C - SUPER/380N
PW - 9
PW - 9/400N
D
D - 3
D - 3 EXTRA
E - FASING
Breaking forcemin.[kN]
190
250
262
280
280
280
280
310
310
320
410
425
460
460
460
460
510
510
535
560
360
450
480
510
510
510
510
565
565
595
625
490
610
645
680
680
680
680
760
760
800
840
Testforce
[kN]
150
200
185
200
200
185
185
250
220
260
330
305
330
330
305
305
410
360
360
360
290
360
340
360
360
340
340
450
400
400
400
380
490
456
490
490
456
456
610
530
530
530
testforce max.[%]
1,4
1,6
1,6
1,6
1,6
1,4
1,4
1,9
1,6
1,4
1,6
1,6
1,6
1,6
1,4
1,4
1,9
1,6
1,6
1,6
1,4
1,6
1,6
1,6
1,6
1,4
1,4
1,9
1,6
1,6
1,6
1,4
1,6
1,6
1,6
1,6
1,4
1,4
1,9
1,6
1,6
1,6
breaking force min.[%]
14
14
14
18
18
17
17
16
16
14
14
14
18
18
17
17
16
16
14
14
14
14
14
18
18
17
17
16
16
14
14
14
14
14
18
18
17
17
16
16
14
14
Deflectionf
min.[mm]
14
14
14
14
14
14
14
14
14
18
18
18
18
18
18
18
18
18
18
18
19
19
19
19
19
19
19
19
19
19
19
22
22
22
22
22
22
22
22
22
22
22
Fatigueresistance
min.[cycles]
50 000
70 000
70 000
70 000
110 000
90 000
110 000
90 000
120 000
50 000
70 000
70 000
70 000
110 000
90 000
110 000
90 000
120 000
90 000
90 000
50 000
70 000
70 000
70 000
110 000
90 000
110 000
90 000
120 000
90 000
90 000
50 000
70 000
70 000
70 000
110 000
90 000
110 000
90 000
120 000
90 000
90 000
Unit elongation at
* strengthened
6
Mechanical properties
Chain sized x t (p)[mm]
24 x 8624 x 87,5
26 x 92
30 x 108
34 x 126
Chain grade
B
C
C - Plus
C - SUPER
C - SUPER/380N
PW - 9
PW - 9/400N
D
D - 3
D - 3 EXTRA
E - FASING
B
C
C - Plus
C - SUPER
C - SUPER/380N
PW - 9
PW - 9/400N
D
D - 3
D - 3 EXTRA
E - FASING
C
C - Plus
C - SUPER
C - SUPER/380N
PW - 9
PW - 9/400N
D
D - 3
D - 3 EXTRA
E - FASING
C
C - Plus
C - SUPER
C - SUPER/380N
PW - 9
PW - 9/400N
D
D - 3
D - 3 EXTRA
E - FASING
Testforce
[kN]
460
580
543
580
580
543
543
720
630
630
630
540
640
637
700
700
640
640
790
740
740
740
850
848
950
950
850
850
1 050
990
990
990
1 080
1 090
1 200
1 200
1 080
1 080
1 350
1 270
1 270
1 270
Breaking force min.[kN]
570
720
770
815
815
815
815
900
900
950
995
670
850
905
960
960
960
960
1 060
1 060
1 115
1 170
1 130
1 202
1 280
1 280
1 270
1 270
1 400
1 400
1 490
1 555
1 450
1 543
1 650
1 650
1 640
1 640
1 800
1 800
1 910
2 000
test force max.[%]
1,4
1,6
1,6
1,6
1,6
1,4
1,4
1,9
1,6
1,6
1,6
1,4
1,6
1,6
1,6
1,6
1,4
1,4
1,9
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,4
1,4
1,9
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,4
1,4
1,9
1,6
1,6
1,6
breakingforce min.[%]
14
14
14
18
18
17
17
16
16
14
14
14
14
14
18
18
17
17
16
16
14
14
14
14
18
18
17
17
16
16
14
14
14
14
18
18
17
17
16
16
14
14
Deflectionf
min.[mm]
24
24
24
24
24
24
24
24
24
24
24
26
26
26
26
30
26
30
26
33
26
26
30
30
30
34
30
34
30
38
30
30
34
34
34
38
34
38
34
43
34
34
Fatigueresistance
min.[cycles]
50 000
70 000
70 000
70 000
110 000
90 000
110 000
90 000
120 000
90 000
90 000
50 000
70 000
70 000
70 000
110 000
90 000
110 000
90 000
120 000
90 000
90 000
70 000
70 000
70 000
110 000
90 000
110 000
90 000
120 000
90 000
90 000
70 000
70 000
70 000
110 000
90 000
110 000
90 000
120 000
90 000
90 000
Unit elongation at
Round link mining chains
7
Chain sized x t (p)[mm]
38 x 126
38 x 137
42 x 137
42 x 146
Chain grade
C
C - Plus
C - SUPER
C - SUPER/380N
PW - 9
PW - 9/400N
PW - 9/400N - S*
D
D - 3
D - 3 EXTRA
E - FASING
C
C - Plus
C - SUPER
C - SUPER/380N
PW - 9
PW - 9/400N
PW - 9/400N - S*
D
D - 3
D - 3 EXTRA
E - FASING
Breakingforce min.[kN]
1 810
1 930
2 040
2 040
2 000
2 040
1 960
2 270
2 270
2 380
2 495
2 220
2 355
2 500
2 500
2 500
2 500
2 400
2 770
2 770
2 910
3 050
Testforce
[kN]
1 360
1 360
1 500
1 500
1 360
1 360
1 360
1 700
1 590
1 590
1 590
1 660
1 660
1 800
1 800
1 660
1 660
1 660
2 070
1 940
1 940
1 940
testforce max.[%]
1,6
1,6
1,6
1,6
1,4
1,4
1,4
1,9
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,4
1,4
1,4
1,9
1,6
1,6
1,6
breaking force min.[%]
14
14
18
18
17
17
17
16
16
14
14
14
14
18
18
17
17
17
16
16
14
14
Deflectionf
min.[mm]
38
38
38
42
38
42
42
38
48
38
38
42
42
42
48
42
48
48
42
53
42
42
Fatigueresistance
min.[cycles]
70 000
70 000
70 000
110 000
90 000
110 000
110 000
90 000
120 000
90 000
90 000
70 000
70 000
70 000
110 000
90 000
110 000
110 000
90 000
120 000
90 000
90 000
Mechanical properties
Unit elongation at
ParametersFatigue resistance T [cycles] and impact force KV [J] according to DIN 22252 standard and FASING TechnicalRequirements; in other cases to be agreed with FASING.
* chains for coal plows
Round link mining chains
8
FASING produces three types of flat link chains:
• acc. to DIN 22255 standard• Master Profile double Flat
(acc. to DIN 22255 and FASING Technical Requirements)• Master Profile triple flat
(acc. to DIN 22255 and FASING Technical Requirements)
Vertical links in flat chains are of smaller height in comparison to horizontallinks. At the same time, the chain does not lose its mechanical properties in the case of each size and grade.
Double and triple flat chains on the example of 34 x 126-84, 34 x 126-75
Master ProfileMaster Profiletriple flattriple flat
34 x 126-7534 x 126-75acc. to DIN acc. to DIN 2225522255
and FASING Technicaland FASING TechnicalRequirementsRequirements
24 x 86 DIN 22252
bb22 max = 79 max = 79 bb44 max = 84 max = 84 bb22 max = 85 max = 85 bb22 max = 97 max = 97
26 x 92 DIN 22252
30 x 108 DIN 22252
Master ProfileMaster Profiledouble flatdouble flat
34 x 126-8434 x 126-84acc. to DIN acc. to DIN 2225522255
and FASING Technicaland FASING TechnicalRequirementsRequirements
34 x 126DIN 22252
b4 max = 75 b2 max = 109
Flat link
9
Flat link mining chains
Flat link mining chainsacc. to DIN 22255 and FASING Technical Requirements
Flat link mining chains may replace currently used roundlink chains of the same diameter, without the need ofchanging other assembly components. Alternatively, flatlink chains enable to use lower profiles in conveyors be-cause the vertical links, produced according to DIN 22255standard, are of the same height as round links, whichare made acc. to DIN 22252 standard. The latter aresmaller by an order of diameter value, e.g. flat link chain34 x 126 is of the height b4 = max 94 (99) which corre-sponds to round link chain 30 x 108 b2 = max 97.
The chain vertical links are flattened or forged. FASINGhas developed Technical Requirements for the chaingrades that have different mechanical properties in com-parison to the ones provided in DIN 22255 standard.Upon customer’s request, flat link chains may be manu-factured according to the Chinese standard MT/T929.
ApplicationArmoured Face Conveyors, Beam Stage Loaders, roadheader machines.
Dimensions
Chain sized x t (p)[mm]
26 x 92
30 x 108
34 x 126
38 x 126
38 x 137
38 x 146
42 x 137
42 x 146
48 x 152
Pin diameterd
[mm]
26 ±0,8
30 ±0,9
34 ±1
38 ±1,1
38 ±1,1
38 ±1,1
42 ±1,1
42 ±1,1
48 ±1,4
Pitcht = p[mm]
92 ±0,9
108 ±1,1
126 ±1,3
126 ±1,3
137 ±1,4
146 ±1,5
137 ±1,4
146 ±1,5
152 ±1,5
Roundhorizontal link
b1 min.[mm]
30,1
34,1
38,1
42,1
42,1
42,1
48,6
48,6
a*
b2 max.[mm]
87
99
111
123
123
123
139
139
a*
Flat vertical link
b3 min.[mm]
30
34
38
42
42
42
46
46
54
b4 max.[mm]
75
85 (87)**
94 (99)**
111
111
111
115
115
127
~ Weight
[kg/m]
13,7
18,0
22,7
30,1
29,0
27,6
37,0
36,0
47,0
emax. [mm]
30
34
38
42
42
42
48,5
48,5
56
t = pt = p b2
b1
e
b 4
b3d
* dimension to be consulted with the producer** made of flattened links
10
Flat link mining chains
t = pt = p b2
b1
e
b 4
b3d
Double flat chainsMaster Profileacc. to DIN 22255 and FASING Technical Requirements
Master Profile double flat chains have all the advantagesof flat chains produced acc. to DIN 22255. Moreover, theyare characterized by even smaller vertical link height,which allows to increase the distance between conveyormetal sliding sheet and the pans. For this reason, the riskof friction martensite and the following performancefailure is minimized. At the same time, the flight bar dura-bility is extended as its permitted wear degree of highervalue does not affect chain vertical links. The vertical linksin double flat chain are of the same height as round links,made acc. to DIN 22252 standard, which are twice assmaller in diameter as for example double flat link chain42 x 146 - 109 of height b4 = max 109 which correspondsto round link height 34 x 126, b2=max 110.
Chain performance durability has been also improvedthanks to special geometry achieved by computer simu-lations, which allowed for strengthening the critical areasand increase the size of a flat surface, which rubs againstthe metal sliding sheet. It reduces the unit pressure incomparison to round link chains. Double flat link chainscooperate with the standard sprockets acc. to DIN 22256, flight bars acc. to DIN 22257 and locks acc.to DIN 22253 / PN-G-46696 – the chains may replacecurrently used round or flat link chains acc. to DIN 22255.For the grades that differ in mechanical properties andsizes in comparison to the ones provided in DIN 22255standard FASING has developed its own Technical Requirements.
FASING has introduced double flat link chains 22 x 86-61and 24 x 86-64 into production and sales. They are manu -fa ctured on the basis of DIN 22255 standard and FASINGTechnical Requirements.
The products have been awarded with:
• The Innovative Product – Katowice 2015• Mining Success of the Year 2015 in the category
“INNOVATION”
Double flat chains 42 x 146-109, 48 x 152-115 and 48 x 152-121
Master ProfileMaster Profiledouble flatdouble flat
42 x 146-10942 x 146-109acc. to DIN acc. to DIN 2225522255
and FASING Technicaland FASING TechnicalRequirementsRequirements
34 x 126DIN 22252
42 x 146DIN 22255
48 x 152DIN 22255
Master ProfileMaster Profiledouble flatdouble flat
48 x 152-11548 x 152-115acc. to DIN acc. to DIN 2225522255
and FASING Technicaland FASING TechnicalRequirementsRequirements
bb44 max = 109 max = 109
b2 max = 110b2 max = 110 b2 max = 115b2 max = 115
bb44 max = 115 max = 115
Master ProfileMaster Profiledouble flatdouble flat
48 x 152-12148 x 152-121acc. to DIN acc. to DIN 2225522255
and and FASING FASING TechnicalTechnicalRequirementsRequirements
bb44 max = 121 max = 121
b2 max = 127b2 max = 127
11
Flat link mining chains
Mechanical properties
Unit elongation at
Dimensions
Chain sized x t (p) - b4
[mm]
22 x 86-61
24 x 86-64
30 x 108-80
34 x 126-84
38 x 126-101
38 x 137-101
42 x 146-109
48 x 152-115
48 x 152-121
52 x 170-128
56 x 187-132
60 x 189-136
Pin diameterd
[mm]
22 ±0,7
24 ±0,7
30 ±0,9
34 ±1
38 ±1,1
38 ±1,1
42 ±1,1
48 ±1,4
48 ±1,4
52 ±1,9
56 ±1,9
60 ±1,9
Pitcht = p[mm]
86 ±0,8
86 ±0,8
108 ±1,1
126 ±1,3
126 ±1,3
137 ±1,4
146 ±1,5
152 ±1,5
152 ±1,5
170 ±1,7
186 ±1,9
189 ±2
Roundhorizontal link
b1 min.[mm]
27
30,8
34,1
39
42,1
42,1
48,6
64
62
65
70
72
b2 max.[mm]
74
81,3
99
111
123
123
139
163
163
177
189
198
Flat vertical link
b3 min.[mm]
26
28
34
38
42
42
46
52
52
54
60
63
b4 max.[mm]
61
64
80
84
101
101
109
115
121
128
132
136
e max.
[mm]
26
28
34
38
42
42
48,5
58
53
64
65
70
~ Weight
[kg/m]
9,9
12,2
17,7
22,3
30,1
29,0
36,0
47,0
47,0
53,3
62,0
71,0
Chaingrade
CC - PLUSC - SUPERC - SUPER/380NPW - 9PW - 9/400NDD - 3D - 3 EXTRAE - FASING
CC - PLUSC - SUPERC - SUPER/380NPW - 9PW - 9/400NDD - 3D - 3 EXTRAE - FASING
Testforce
[kN]
456456490490456456530530530530
543543580580543543630630630630
Breakingforce min.[kN]
608646680680680680760760800840
724769815815815815900900950995
test force max.[%]
1,61,61,61,61,61,61,41,41,41,4
1,61,61,61,61,61,61,41,41,41,4
breaking force min.[%]
14141414141411111111
14141414141411111111
Fatigueresistance
min.[cycles]
70 00070 00070 000
110 00090 000
110 00090 000
120 00090 00090 000
70 00070 00070 000
110 00090 000
110 00090 000
120 00090 00090 000
Chain sized x t (p)
d x t (p) - b4[mm]
22 x 86-61
24 x 86-64
12
Mechanical properties
Unit elongation at Chain sized x t (p)
d x t (p) - b4[mm]
26 x 92
30 x 108
30 x 108-80
34 x 126
34 x 126-84
38 x 126
38 x 137
38 x 146
38 x 126-101
38 x 137-101
Chaingrade
C; DIN 22255
C - PLUS
C - SUPER
C - SUPER/380N
PW - 9
PW - 9/400N
D
D - 3
D - 3 EXTRA
E - FASING
C; DIN 22255
C - PLUS
C - SUPER
C - SUPER/380N
PW - 9
PW - 9/400N
D
D - 3
D - 3 EXTRA
E - FASING
C; DIN 22255
C - PLUS
C - SUPER
C - SUPER/380N
PW - 9
PW - 9/400N
D
D - 3
D - 3 EXTRA
E - FASING
C; DIN 22255
C - PLUS
C - SUPER
PW - 9
C; DIN 22255
C - PLUS
C - SUPER
C - SUPER/380N
PW - 9
PW - 9/400N
D
D - 3
D - 3 EXTRA
E - FASING
Testforce
[kN]
637
637
700
700
640
640
740
740
740
740
848
848
950
950
850
850
990
990
990
990
1 090
1 050
1 200
1 200
1 090
1 090
1 270
1 270
1 270
1 270
1 090
1 090
1 200
1 090
1 360
1 360
1 500
1 500
1 360
1 360
1 590
1 590
1 590
1 590
Breakingforce min.[kN]
850
903
970
970
960
960
1 060
1 060
1 115
1 170
1 130
1 202
1 280
1 280
1 270
1 270
1 400
1 400
1 490
1555
1 450
1 543
1 650
1 650
1 640
1 640
1 800
1 800
1 910
2 000
1 450
1 540
1 640
1 640
1 820
1 930
2 040
2 040
2 040
2 040
2 270
2 270
2 380
2 495
test force max.[%]
1,6
1,6
1,6
1,6
1,6
1,6
1,4
1,4
1,4
1,4
1,6
1,6
1,6
1,6
1,6
1,6
1,4
1,4
1,4
1,4
1,6
1,6
1,6
1,6
1,6
1,6
1,4
1,4
1,4
1,4
1,6
1,6
1,2
1,2
1,6
1,6
1,6
1,6
1,6
1,6
1,4
1,4
1,4
1,4
breaking force min.[%]
11
14
14
14
14
14
11
11
11
11
11
14
14
14
14
14
11
11
11
11
11
14
14
14
14
14
11
11
11
11
11
11
11
11
11
14
14
14
14
14
11
11
11
11
Fatigueresistance
min.[cycles]
70 000
70 000
70 000
110 000
90 000
110 000
90 000
120 000
90 000
90 000
70 000
70 000
70 000
110 000
90 000
110 000
90 000
120 000
90 000
90 000
70 000
70 000
70 000
110 000
90 000
110 000
90 000
120 000
90 000
90 000
70 000
70 000
70 000
90 000
70 000
70 000
70 000
110 000
90 000
110 000
90 000
120 000
90 000
90 000
Flat link mining chains
13
Mechanical properties
Unit elongation at Chain sized x t (p)
d x t (p) - b4[mm]
42 x 14642 x 146-109
48 x 15248 x 152-11548 x 152-121
52 x 170-128
56 x 187-132
60 x 189-136
Chaingrade
C; DIN 22255C - PLUSC - SUPERC - SUPER/380NPW - 9PW - 9/400NDD - 3D - 3 EXTRAE - FASING
C; DIN 22255C - PLUSC - SUPERC - SUPER/380NPW - 9PW - 9/400NDD - 3D - 3 EXTRAE - FASING
C; DIN 22255C - PLUSC - SUPERC - SUPER/380NPW - 9PW - 9/400NDD - 3D - 3 EXTRAE - FASING
C; DIN 22255C - PLUSC - SUPERC - SUPER/380NPW - 9PW - 9/400NDD - 3D - 3 EXTRAE - FASING
C; DIN 22255C - PLUSC - SUPERC - SUPER/380NPW - 9PW - 9/400NDD - 3D - 3 EXTRAE - FASING
Testforce
[kN]
1 6601 6601 8001 8001 6601 6601 9401 9401 9401 940
1 9001 9002 3502 3502 1702 1702 5302 5302 5302 530
2 2102 2102 4502 4502 2102 2102 6402 6402 6402 640
2 6102 6102 8802 8802 6102 6103 0003 0003 0003 000
3 0003 0003 4003 4003 0003 0003 5003 5003 5003 500
Breaking force min.[kN]
2 2202 3552 5002 5002 5002 5002 7702 7702 9103 050
2 9003 0753 2553 2553 2553 2553 6003 6003 8003 980
3 4003 6003 8203 8203 8203 8204 2504 2504 4504 670
3 9604 1904 4004 4004 4004 4004 9004 9005 1505 400
4 5204 8005 1005 1005 1005 1005 6505 6505 9006 200
test force max.[%]
1,61,61,61,61,61,61,41,41,41,4
1,61,61,61,61,61,61,41,41,41,4
1,21,21,61,61,21,21,61,61,61,6
1,21,21,61,61,21,21,61,61,61,6
1,21,21,61,61,21,21,61,61,61,6
breeaking force min.[%]
11141414141411111111
11141414141411111111
11111111111111111111
11111111111111111111
11111111111111111111
Fatigueresistance
min.[cycles]
70 00070 00070 000
110 00090 000
110 00090 000
120 00090 00090 000
70 00070 00070 000
110 00090 000
110 00090 000
120 00090 00090 000
70 00070 00070 000
110 00090 000
110 00090 000
120 00090 00090 000
70 00070 00070 000
110 00090 000
110 00090 000
120 00090 00090 000
70 00070 00070 000
110 00090 000
110 00090 000
120 00090 00090 000
Flat link mining chains
14
Chain grade
C; DIN 22255
C; DIN 22255
C - PLUS
C - SUPER/380N
PW - 9/400N
Test force
[kN]
1 090
1 660
1 660
1 800
1 660
Breaking force min.[kN]
1 450
2 220
2 360
2 500
2 500
test force max.[%]
1,6
1,6
1,6
1,4
1,4
breaking force min.[%]
11
11
11
11
11
Unit elongation atChain size
d x p[mm]
34 x 126-75
42 x 146-100
t = pt = p b2
b1
e
b 4
b3d
Dimensions
Mechanical properties
Chain sized x p (t) - b4
[mm]
34 x 126-75
42 x 146-100
Pin diameterd
[mm]
34 ±1
42 ±1,1
Pitcht = p[mm]
126 ±1,3
146 ±1,5
Horizontal round link
b1 min.[mm]
39
60
b2 max.[mm]
111
147
Verticalflat link
b3 min.[mm]
36
44
b4 max.[mm]
75
100
e max.
[mm]
38
56
~ Weight
[kg/m]
21,5
39,1
Triple flat mining chainsMaster Profileacc. to DIN 22255 and FASING Technical Requirements
Master Profile triple flat mining chains are innovativeproducts in which the height of vertical links has beenyet lowered, in comparison to the height of double flatchains. The chains are of special design which allowsthem to be a part of the most efficient haulage sys-tems. They significantly increase strength and chaindurability in comparison to round link chains madeacc. to DIN 22252 or flat link chains acc. to DIN 22255of the same height. Vertical links in triple flat miningchains are as high as round links produced acc. to DIN 22252, which are three levels smaller in diameter,e.g. triple flat link chain 34 x 126 - 75 is of height b4 = max 75 that corresponds to the height of roundlink chain 24 x 86, b2 = max 79.
Master Profile triple flat chains are additionally streng -the ned with a central stud, which prevents the chainagainst any entanglement.
Flat link mining chains
15
Chain assemblies with one, two, three and more chain strands of outboardand inboard chain guidance, including flight bars, clamps, locks, which havebeen made according to proper technical documentation and individualconstruction designs. The assemblies are used in mining conveyors, heatingindustry, agriculture, power industry, metallurgy and other branches of eco -nomy. The standard chain of increased strength parameters, resistant to abrasion and case hardened, may be used in all chain conveyors acc. to theirtechnical design and customer request. Chain mechanical properties of theassemblies are presented on the applicable pages of this catalogue.
Chain assemblies
16
Product manufacturingTwin inboard chain assemblies to chain conveyors forpreparatory works (PRP-150) are primarily made in seg-ments of 321 link length = 20,544 m, by applying thefollowing chains of specially selected parameters,lengths and tolerances: 18 x 64, 19 x 64, 19 x 64,5 acc.to DIN 22252, PN-G-46701 and wear resistant, forgedflight bars and clamps which are assembled with self-locking nuts or according to other individual solutions.
Chain assem
blies
321 x 64 = 20 544643 x 64 = 41 152
22 x 896 = 19 712(23 flight bars)
45 x 896 = 40 320 (46 flight bars)
80 406
69
177 x 64 = 11 328
28 x 384 = 10 752
384
385
80
69
Twin inboard chain assembliesto AM - 50 Roadheader
The applied chain• 18 x 64, 19 x 64, 19 x 64,5 grade FAS - UT, FAS - US
and FAS - US EXTRA
Product manufacturingTwin inboard chain assemblies for AFCs in AM - 50Roadheaders are primarily made in segments of 177 linklength = 11,328 m, by applying special hardened chains18 x 64 grade FAS - UT, FAS - US, FAS - US EXTRA of higherwear resistance and respectively selected lengths andtolerances. Special, wear resistant, forged flight bars ofstrengthened, new construction are attached to chainassembly. The flight bars are optimally adjusted to a profile of the pan E - 180; they are assembled to forgedclamps with high quality bolts and self-locking nuts.
The chains are made of steel according to the require-ments of DIN 17115 German standard and FASINGspecifications.
At the request of the customer, there is a possibility to apply double flat link chain 22 x 86 - 61 acc. to DIN 22255 and FASING Technical Requirements.
Twin inboard chain assembliesto chain conveyors for preparatory works (PRP-150)
The applied chain• 18 x 64, 19 x 64, 19 x 64,5 grade C or PW - 9; length from
80 m to 200 m, grade PW - 9; length from 40 m to 200 m, grade FAS - UT, FAS - US or FAS - US EXTRA to short conveyors; length up to 40 m.
Twin outboardchain assembliesto chain conveyors installed in AM - 65, AM - 75, AM - 85,AM - 105 roadheaders.
The applied chain• 18 x 64, 19 x 64, 19 x 64,5 grade FAS - UT, FAS - US or
FAS - US EXTRA with non-lock scaper bars and scraperbars with locks
Non-lock chain assembly
Product manufacturingThe complete twin outboard chain assemblies to AM - 75roadheaders are manufactured in segments of 95 linklength = 6127,5 mm by applying exclusively selectedchains 19 x 64,5 acc. to DIN 22252 German standard andwear resistant, assembled scraper bars. At the request ofthe customer, any length of paired chain strands is op-tional.
17
Chain assem
blies B = 8 x 64,5 = 516
C = 95 x 64,5 = 6 127,5
E
E
D
B
C
D DA
Lock type chain assembly
18/19 x 64
640
1 024
576 (9 x 64)
960 (15 x 64)
1 920 (3 x 640)
3 072 (3 x 1 024)
Number of links
9
15
9
15
9
15
19 x 64,5
645
1 032
580,5 (9 x 64,5)
967,5 (15 x 64,5)
1 935 (3 x 645)
3 096 (3 x 1 032)
AM - 105
700
790
AM - 85
600
690
AM - 75
500
590
AM - 65
400
490
B [mm]
D [mm]
C [mm]
E [mm]
A [mm]
18
Twin outboard chain assemblieswith complete scraper bars to de-ashers and other chain conveyors
Chain• 24 x 86 grade FAS - UT, FAS - US or FAS - US EXTRA
and others
Product manufacturingTwin outboard chain assemblies to slag traps, used infuel and energy sector, are generally manufactured insegments of 5 and 7 links of paired, specially hardenedchain 24 x 86 grade FAS - UT or FAS - US. The assembliescomprise of wear resistant scraper bars and aremounted with locks 24 x 86, or they are assembled according to other individual designs.
E A
DimensionsE and A according to a customer’s specification.
DimensionsE and A acc. to the customer’s specification.
Twin outboard chain assembliesto shuttle cars
Chain• 18 x 64; two seven-link chain strands of grade FAS - UT,
FAS - US or FAS - US EXTRA with exclusively designedscraper bars or made according to individual con-struction
E A
Chain assem
blies
19
Twin outboard chain assembliesfor PZP GROT, SKAT, ŚLĄSK, SAMSON flight bar conveyors
Non-lock type
Type of conveyor
PZP GROT - 67B - 720
PZP GROT - 67B - 620
PZ SKAT E 180
Chain assemblycatalogue no.
618 31 022
618 30 022
618 25 022
Assembly dimensionsA
[mm]
685
580
405
E[mm]
600
500
320
Weight25 m 1 m
[kg]
532 21,7
499 20,2
442 17,8
Lock
pin 12 x 60
pin 12 x 60
pin 12 x 60
Scraper bar catalogue no.
618 07 202
618 06 202
618 03 202
A
25 000
10 240
E
Lock type
Chain assembly dimensionsA
[mm]
690
590
410
410
B[mm]
544
444
266
300
C[mm]
1024
1024
1024
800
D[mm]
960
960
960
750
E[mm]
600
500
320
350
Conveyor type
PZP GROT - 67B - 720
PZP GROT - 67B - 620
PZ SKAT E 180 PZG 180
PZ SKAT - 60/80
Bolt
M20 x 80 - 10.9 - B
M20 x 80 - 10.9 - B
M20 x 80 - 10.9 - B
M16 x 65 - 5.6 - B
Nut
M20 - 10 - B
M20 - 10 - B
M20 - 10 - B
M16 - 6 - B
~ Weightof one member
[kg]
24,0
22,5
20,2
9,5
Conveyor type
PZP GROT - 67B - 720
PZP GROT - 67B - 620
PZ SKAT E 180 PZG 180
PZ SKAT - 60/80
Chain
19 x 64/15 x 2
19 x 64,5/15 x 2
14 x 50/15 x 2
Catalogue no.assembly
618 07 022
618 08 022
618 03 022
614 01 022
scraper bar
618 01 202
618 00 202
618 02 202
614 01 202
lock
618 00 200
618 00 200
618 00 200
614 00 200
bolt
618 01 300
618 01 300
618 01 300
614 00 300
nut
618 03 300
618 03 300
618 03 300
614 02 300
C
A B E
D
At the request of the customer, any length of paired chain strands is optional.
Chain assem
blies
20
Triple inboard chain assemblies
At the request of the customer, any length of paired chain strands, chain centres (total length) is optional.
1024
A B
EE
960
Conveyor type
PZS SAMSON - 67B - 742
PZS SAMSON - 67B - 720
PZS ŚLĄSK - 67B - 642
PZS ŚLĄSK - 67B - 620
Catalogue no.lock
618 00 200
bolt
618 01 300
nut
618 03 300
clamp
618 02 203
Chain
19 x 64/15 x 2
19 x 64,5/15 x 2
Nut
M20 - 10
M20 - 10
M20 - 10
M20 - 10
~ Weightof one member
[kg]
30,0
30,0
28,0
28,0
assembly
618 06 023
618 06 023
618 02 023
618 02 023
scraper bar
618 00 203
618 00 203
618 01 203
618 01 203
Conveyor type
PZS SAMSON - 67B - 742
PZS SAMSON - 67B - 720
PZS ŚLĄSK - 67B - 642
PZS ŚLĄSK - 67B - 620
Chain assembly dimensionsA
[mm]
690
690
590
590
B[mm]
544
544
444
444
E[mm]
300
300
250
250
Bolt
M20 x 80 - 10.9
M20 x 80 - 10.9
M20 x 80 - 10.9
M20 x 80 - 10.9
Chain assem
blies
locks
FASING is a producer of all accessories to chain assemblies:
• forged flight bars of increased wear resistance for outboard and inboardchain assemblies,
• locks made acc. to DIN 22253 and PN-G-46696,• forged and bended clamps.
All accessories meet the highest quality and strength requirements by carryingout the inspection at every stage of the production process.
21
22
Flight bars, clamps, locks
KAh
I
Flight bars made acc. to DIN 22259
For inboard chain assemblies, FASING offers flight barsof strengthened, symmetric design, which cooperate withround and flat link chains. They are to be applied in armoured face conveyors and beam stage loaders. Forgedflight bars made of chromium-molybdenum steel, owingto special heat treatment, guarantee higher value of impact toughness in comparison to the requirements included in DIN 22259 standard. Due to the patented solution of fitting the clamp into a flight bar, which areconnected with high quality bolts and self-locking nuts,the flight bars are of increased durability with no risk of clamp loosening in time of operation.
KA
h
I
Mechanical properties
Chain size
[mm]30 x 10830 x 10830 x 10830 x 10830 x 10830 x 10834 x 12634 x 12634 x 12634 x 12634 x 12634 x 12634 x 12634 x 12634 x 12634 x 12634 x 12634 x 12634 x 12634 x 12634 x 12634 x 12634 x 12634 x 12634 x 12638 x 12638 x 12638 x 12638 x 126
Productreference
GF 103 624GF 103 329 BBP 103 329 PBP 103 375 RBP 103 451ASGF 104 139 RGF 103 375 KGF 104 1131 RGF 103 441 RGF 104 849 R GF 104 846 RGF 104 845 RGF 103 444 RGF 104 733GF 104 711GF 103 470 ABRBP 103 311 CZBP 103 311 PBP 103 426BP 103 441 DBP 103 444 RBP 103 455 PBP 105 104BP 105 121BP 103 375 KGF 104 788GF 103 444 RGF 104 130 RBP 105 125
Length l
[mm]690672699672786
1 006676
1 1151 176865876876872776778976776799
1 0151 176876786
1 1861 376676776876
1 0041 336
Hole centres KA
[mm]140115130130140375130150330150150200130150150130145150330330150200500330130190150190500
Height h
[mm]103103112108110108115110115118115116115113113115113112112115115115126115115113115125126
~ Weight
[kg]24,528,129,533,049,047,435,164,455,345,347,846,449,335,035,054,036,538,047,566,047,042,084,078,035,036,147,259,089,5
Scraper bars for twin outboardchain assemblywith locks
Scraper bars for twin outboard chain assemblynon-lock type
23
Flight bars, clamps, locks
B
30
A
22
D
C
18
50
34
65
34
B
30
A
22
D
C
18
50
34
65
34
Flight bar dimensionsA
[mm]
490
390
210
–
B[mm]
544
444
266
–
C[mm]
–
–
–
248
D[mm]
–
–
–
300
Conveyor type
PZP GROT - 67B - 720
PZP GROT - 67B - 620
PZ SKAT E 180
PZ SKAT - E - 60/80
Catalogue no.
618 00 202
618 02 202
618 02 202
614 01 202
~ Weight [kg]
7,3
5,7
3,2
2,5
Scraper bar dimensionsA
[mm]
685
585
405
B[mm]
600
500
320
Conveyortype
PZP GROT - 67B - 720
PZP GROT - 67B - 620
PZ SKAT E 180
Catalogueno.
618 07 202
618 06 202
618 03 202
~ Weight [kg]
8,1
6,7
4,3
65
3412 A
A
A A
A
B
Others made acc. to individual designs.
Mechanical properties
Chain size
[mm]38 x 13738 x 13738 x 13738 x 13742 x 128/16442 x 14642 x 14642 x 14642 x 14642 x 14642 x 14642 x 14642 x 14642 x 14648 x 15248 x 15248 x 15248 x 15248 x 152
Productreference
GF 104 787 RGF 103 446 1 GF 105 119 RBP 105 119 RRBP 105 158GF 103 449 AGF 103 470 ABLBP 103 449 ABP 103 449 RBP 103 455BP 103 457 ABP 103 470BP 105 114BP 105 124BP 103 450 DBP 105 109BP 105 123/1BP 105 156BP 1086 139
Length l
[mm]782915938938988972872972972795
1 172876885985976
1 176986
1 2381 086
Hole centres KA
[mm]200190200200280165165165200200165200200220250250280280250
Height h
[mm]117115127127106115115115115115115115120126130133136136139
~ Weight
[kg]39,147,261,461,563,054,348,254,554,543,066,550,051,058,065,085,058,579,580,0
24
Clamps for triple inboard chain assemblies
Forged clamp Bended clamp
80
56
150
18
112M20
32
58
18R30
112
32
21
80
56
150
18
112M20
32
58
18R30
112
32
21
80
56
150
18
112M20
32
58
18R30
112
32
21
Forged Bended Bolt Nutclamp clamp M20 x 80 - 10.9 M20 - 10 - B
Weight [kg] 0,30 0,50 0,26 0,06
Catalogue no. 618 02 203 618 03 203 618 01 300 618 03 300
Locks for double and triple chain assemblies with chamfered arms DIN 22253and arms without chamfers PN-G-46696
gt
nm
i
e
f
c
pd
b
120° 45°
45°
DIN 22253 PN-G-46696
65
A30
34112B
22 Scraper bar dimensionsA
[mm]
544
544
444
444
B[mm]
490
490
390
390
Conveyortype
PZS SAMSON - 67B - 742
PZS SAMSON - 67B - 720
PZS ŚLĄSK - 67B - 642
PZS ŚLĄSK - 67B - 620
Catalogueno.
618 00 203
618 00 203
618 01 203
618 01 203
~ Weight[kg]
7,2
7,2
5,6
5,6
Scraper bars for triple inboardchain assemblies
Flight bars, clamps, locks
25
b[mm]
15
19
20
23
25
27
32
36
t[mm]
50
64
64,5
86
86
92
108
126
c[mm]
78
100
105
132
136
147
172
198
d[mm]
17
21
21
25
25
28
31
37
e[mm]
78
100
100
133
133
141
159
~
i[mm]
19
22
22
26
28
30
34
38
m+0
[mm]
15
19
20
23
25
27
32
36
n[mm]
32
43
43
52
53
58
70
70
p[mm]
17
37
37
44
44
44
44
52
f[mm]
51
55
55
75
78
85
100
110
g[mm]
29
40
41
46
55
56
59
~
Lockdimensions
[mm]
14 x 50*
18 x 64*
19 x 64,5
22 x 86
24 x 86
26 x 92
30 x 108
34 x 126
~ Weight[kg]
0,7
1,25
1,3
2,6
2,8
3,8
5,2
7,3
* it is possible for the locks to be manufactured with armswithout chamfers acc. to PN-G-46696 standard
Locks of other sizes and parameters are available following the individual agreements with a customer.
Type
M16 x 70M20 x 90
M20 x 90
M24 x 110
M24 x 110
M27 x 120
M30 x 140
M36 x 160
Grade
8.8
10.9
10.9
10.9
10.9
10.9
10.9
10.9
Lockdimensions
[mm]
14 x 50*
18 x 64*
19 x 64,5
22 x 86
24 x 86
26 x 92
30 x 108
34 x 126
BoltType
M16M20
M20
M24
M24
M27
M30
M36
Grade
8
10
10
10
10
10
10
10
Torque applied to a nut
[Nm]
220
600
600
1 000
1 000
1 500
2 100
3 600
Nut ~ Weight
[kg]
0,8
1,6
1,6
2,9
3,2
3,8
6,4
7,3
Mechanical properties
Dimensions
Grade B PN-G-46696
[kN]
135
230
260
~
410
~
~
~
Grade CPN-G-46696
[kN]
180
300
325
440
490
~
~
~
DIN 22253[kN]
185
305
340
456
507
595
750
963
Lockdimensions
[mm]
14 x 50
18 x 64
19 x 64,5
22 x 86
24 x 86
26 x 92
30 x 108
34 x 126
Test force Breaking forceGrade B
PN-G-46696[kN]
170
290
325
~
510
~
~
~
Grade C PN-G-46696
[kN]
225
370
405
550
650
~
~
~
DIN 22253[kN]
212
351
391
525
588
690
869
1 120
Flight bars, clamps, locks
-1
**
26
Mechanical properties of the connecting links OZUZR, OZUS, OZPZR, OZBR, which are included in DIN 22258-1, DIN 22258-2,DIN 22258-3 standards and by considering the Rebinder effect, regard the surface after technical production process (withoutscales) in dry, non-oily condition, without any coatings.
FASING offers wide range of connecting links which are suited to specific performance conditions and the applied chains. The connecting links can workin horizontal position (OZPZR), vertical position (OZBR) or they can work in both positions as universal links (OZUS and OZUZR). The applied, specialheat treatment and performed machining in the latest machining centresguarantees increased, more effective, actual mechanical and performance parameters in comparison to the requirements included in DIN 22258 stan-dard. Moreover, it ensures fast and easy assembly and disassembly of connecting links while maintaining the high product quality and its reliability.
Connecting
27
Connecting links
OZUSConnecting Links Universal Bolt acc. to DIN 22258-1, PN-G-46705, FASING Technical Requirements and MT-T 99
ApplicationFor connecting round link chains (in vertical and horizon-tal position), mining flat link chains (in horizontal positiononly) and other chains upon agreement with FASING.OZUS connecting links undergo qualification testing in100%. The tests consist of test force application to thelinks in the value of ~75% to ~90% of breaking force.
Dimensions
d[mm]
18222426303438384242
t = p[mm]
64868692
108126126137146152
b1 min.[mm]
20242628323842424544
b2 max.[mm]
72848396
109121137134151150
c[mm]
22283032364146465351
l[mm]
102132136146170196206217235238
r +2
[mm]
28343740465259596764
Link sized x t (p)[mm]
18 x 6422 x 8624 x 8626 x 92
30 x 10834 x 12638 x 12638 x 13742 x 14642 x 152
~ Weight[kg]
0,71,21,61,92,94,25,35,77,07,2
c
b 2
r b1
t = p
d
l
Mechanical properties
PN[kN]
330490580640850
1 0801 3601 3601 6601 660
DIN[kN]
305456543637848
1 0901 3601 3601 6601 660
Link sized x t (p)[mm]
18 x 6422 x 8624 x 8626 x 92
30 x 10834 x 12638 x 12638 x 13742 x 14642 x 152
Testforce Test
force[kN]330490580640850
1 0801 3601 3601 6601 660
PW Breaking
force[kN]410610720850
1 1501 4501 8001 8002 2102 210
PN[kN]
370550650770
1 0201 3101 6301 6302 0002 000
DIN[kN]
361540642754
1 0001 2901 6101 6101 9701 970
Fatigueresistance
[cycles]
40 00040 00040 00070 00070 00070 00070 00070 00070 00070 000
Fatigueresistance[cycles]
50 00050 00050 00080 00080 00080 00080 00080 00080 00080 000
Testforce[kN]370540650770
1 0201 3001 6301 6301 9901 990
D Breaking
force[kN]460680810960
1 2701 6302 0402 0402 4902 490
Fatigueresistance[cycles]
50 00050 00050 00080 00080 00080 00080 00080 00080 00080 000
Breakingforce
* to be produced
For all types of connecting links there are appropriate strength grades:PN-acc. to PN-G-46705, DIN-acc. to DIN 22258-1
and PW, D acc. to FASING Technical Requirements, DIN 22258-1 and PN-G-46705
Acceptable work force and working load limit (DOR, DOE, WLL, WF) should not exceed 70% of breaking force value and shouldbe consistent with appropriate standard DIN 22258-1, DIN 22252 or DIN 22255 for chains and/or consistent with FASING requirements and guidelines. Other chain sizes e.g. 26 x 100, 30 x 120, 34 x 136, 38 x 144 are available following the individualagreements with a customer.
*
**
*
-0
28
OZUZRUniversal Connecting LinksLock Rapid (fast assembly and disassembly)acc. DIN 22258-1, PN-G-46705and FASING Technical Requirements
ApplicationFor connecting round link chains (in vertical and hori-zontal position), mining flat link chains (in horizontal position only) and other chains upon agreement withFASING. OZUZR connecting links undergo qualificationtesting in 100%. The tests consist of test force applica-tion to the links in the value of ~75% to ~85% of brea -king force.
Dimensions
d[mm]
18222426303438383842
t = p[mm]
64868692
108126126137146146
b1 min.[mm]
20242629333741414145
b2 max.[mm]
72848596
109121137134137150
c[mm]
24283033364146464653
l[mm]
102132136146170196204215224235
r +2
[mm]
27343740465259595965
Link sized x t (p)[mm]
18 x 6422 x 8624 x 8626 x 92
30 x 10834 x 12638 x 12638 x 13738 x 14642 x 146
~ Weight[kg]
0,71,31,52,03,04,35,45,86,17,4
For all types of connecting links there are appropriate strength grades: PN-acc. to PN-G-46705, DIN-acc. to DIN 22258-1 and PW, D,
D-MAX acc. to FASING Technical Requirements, DIN 22258-1 and PN-G-46705Mechanical properties
PN[kN]
330
490
580
640
850
1 080
1 360
1 360
1360
1 660
DIN[kN]
305
456
543
637
848
1 090
1 360
1 360
1 360
1 660
D[kN]
420
640
760
830
1 100
1 400
1 770
1 770
1 770
2 160
D-MAX[kN]
460
680
810
900
1 190
1 500
1 900
1 900
1 900
2 330
Link size
d x t (p)[mm]
18 x 64*
22 x 86*
24 x 86*
26 x 92
30 x 108
34 x 126
38 x 126
38 x 137
38 x 146
42 x 146*
Test force
PN[kN]
370
550
650
770
1 020
1 310
1 630
1 630
1 630
2 000
DIN[kN]
361
540
642
754
1 000
1 290
1 610
1 610
1 610
1 970
D[kN]
480
715
845
1 000
1 330
1 690
2 120
2 120
2 120
2 560
D-MAX[kN]
520
770
910
1 080
1 430
1 820
2 290
2 290
2 290
2 760
Breaking force
C = 2[cycles]
40 000
40 000
40 000
70 000
70 000
70 000
70 000
70 000
70 000
70 000
D[cycles]
50 000
50 000
50 000
80 000
80 000
80 000
80 000
80 000
80 000
80 000
D-MAX[cycles]
50 000
50 000
50 000
80 000
80 000
80 000
80 000
80 000
80 000
80 000
Fatigue resistance 50 - 250 [MPa], min. and acc. to DIN 22258 - 1
* to be producedOther sizes of connecting links, e.g. 26 x 100, 30 x 120, 34 x 136, 38 x 144available following the individual agreements with a customer.
c
b 2
b1
t = p
d
l
r
Connecting links
***
*
-0
29
For all types of connecting links there are appropriate strength grades:PN-acc. to PN-G-46705, DIN-acc. to DIN 22258-1 and PW, D,
D-MAX acc. to FASING Technical Requirements, DIN 22258-1 and PN-G-46705
OZPZRHorizontal Connecting Links Lock Rapid (fast assembly and disassembly)acc. to DIN 22258-2and FASING Technical Requirements
ApplicationFor connecting round link chains, mining flat link chainsand others upon agreement with FASING. OZPZR shapeadapts it to work in horizontal position only.
OZPZR Horizontal Connecting Links will operatewith conveyor sprockets only if assembled in hori-zontal plane.
Dimensions
d[mm]
26
30
34
38
38
38
42
t = p[mm]
92
108
126
126
137
146
146
b1 min.[mm]
28
33
37
42
42
42
47
b2 max.[mm]
96
111
121
134
134
134
148
c[mm]
50
62
74
79
79
79
84
l[mm]
147
168
194
206
217
226
234
r +2
[mm]
40
46
52
59
59
59
65
Link sized x t (p)[mm]
26 x 92*
30 x 108
34 x 126
38 x 126
38 x 137
38 x 146
42 x 146
~ Weight[kg]
2,8
3,7
5,3
7,3
7,5
7,7
10,5
b 2
c
d
t = p
b1 r
l
Mechanical properties
* to be produced
Connecting links
DIN[kN]
637
848
1 090
1 360
1 360
1 360
1 660
D[kN]
830
1 100
1 400
1 770
1 770
1 770
2 160
D-MAX[kN]
900
1 190
1 500
1 900
1 900
1 900
2 330
Link size
d x t (p)[mm]
26 x 92*
30 x 108
34 x 126
38 x 126
38 x 137
38 x 146
42 x 146
Test force
DIN[kN]
850
1 130
1 450
1 820
1 820
1 820
2 220
D[kN]
1 000
1 330
1 690
2 120
2 120
2 120
2 560
D-MAX[kN]
1 080
1 430
1 820
2 290
2 290
2 290
2 760
Breaking force
C = 2[cycles]
70 000
70 000
70 000
70 000
70 000
70 000
70 000
D[cycles]
80 000
80 000
80 000
80 000
80 000
80 000
80 000
D-MAX[cycles]
80 000
80 000
80 000
80 000
80 000
80 000
80 000
Fatigue resistance 50 - 250 [MPa], min. and acc. to DIN 22258 - 2
-0
30
OZUZR-SUniversal Plow Connecting LinksLock Rapid (fast assembly and disassembly)Plow acc. to DIN 22258-1and FASING Technical Requirements
ApplicationFor connecting plow round link chains acc. to DIN 22252,which work at speed of up to 3,6 m/s. Modern construc-tion connecting links are adjusted to the chain geometry,which ensures their optimal use in the mining plow.
c
b 2
b1
t = p
d
l
r
Dimensions
d[mm]
3842
t = p[mm]
137137
b1 min.[mm]
4247
b2 max.[mm]
121
137
c max.[mm]
4653
l max.[mm]
217
226
r +0
[mm]
61
67
-2
Link sized x t (p)[mm]
38 x 137
42 x 137
~ Weight[kg]
5,5
7,3
Mechanical properties
Test force
DIN[kN]
1 360
1 660
Link size
d x t (p)[mm]
38 x 137
42 x 137
Breaking force
DIN[kN]
1 610
1 970
D[cycles]
70 000
70 000
Fatigue resistance 50 - 250 [MPa], min. and acc. to DIN 22258 - 1
Connecting links
31
AssemblyThe following connecting links: OZUS, OZUZR, OZPZR, OZBR, OZUZR-S are delivered as an assembled piece with tools fortheir assembly/disassembly, i.e. (depending on the type of a connecting link) – pin punches, special wrenches or hexwrenches acc. to ISO 2936 and DIN 911. Assembly and disassembly instructions in a separate technical leaflet.
Dimensions
t = p[mm]
126
126
126
126
137
137
146
146
146
152
152
152
170
l max.[mm]
284
284
275
275
307
307
329
329
329
336
336
336
366
c max.[mm]
36
36
40
40
40
40
45
45
56
56
56
56
61
b1 min.[mm]
37
37
41
41
41
41
45
45
45
52
52
52
55
b2 max.[mm]
84
98
101
107
101
107
109
114
100
115
121
125
125
Breaking force min.
[kN]
1 500
1 610
1 910
2 010
1 910
2 010
2 510
2 510
2 510
2 910
2 910
3 110
3 400
~ Weight[kg]
5,6
6,4
7,0
7,5
8,0
8,6
10,0
10,4
11,7
11,8
12,7
13,0
16,0
56 x 187-131, 60 x 189-135 available following individual agreements with a customer.
* connecting link with the dimensions that are adjusted to connectthe links of triple flat chain FASING 42 x 146 – 100.
Fatigue resistance acc. to DIN 22258-3 standard.
OZBRConnecting Links Block Rapid (fast assembly and disassembly)acc. to DIN 22258-3and FASING Technical Requirements
ApplicationFor connecting round chain links acc. to DIN 22252 andflat chain links acc. to DIN 22255 in a vertical position.Due to a massive and fit construction, OZBR connectinglinks guarantee the following: possibility of installationwhatever the direction of work, fast assembly and disas-sembly at the increased strength parameters and per-formance durability.
OZBR Block Connecting Links can work in sprockets,that are made acc. to DIN 22256, in vertical positiononly.
t = p
I c
b 2
b1
Link sized x t (p) - b2
[mm]
34 x 126-84
34 x 126-98
38 x 126-101
38 x 126-107
38 x 137-101
38 x 137-107
42 x 146-109
42 x 146-114
42 x 146-100*
48 x 152-115
48 x 152-121
48 x 152-125
52 x 170-125
Connecting links
32
link chainsWear resistant round link chains: hardened technical UT chains, hardened special US chains, case hardened technical NT chains and case hardened special NS chains.
Characteristics• geometry consistent with DIN 22252 standard• higher wear resistance • higher mechanical properties• variable hardness in one link for FAS US - EXTRA (grade 11)• optimal for stone transport
Application • flight bar conveyors• roadheaders• bucket elevators• pipe conveyors
Industry branches• mining industry• power industry• sugar industry• agriculture• food industry
33
Wear resistant round link chains
FAS - USWear resistant round link chains.Hardened, special.
t = p
b1d
b 2
Dimensions and mechanical properties
b1 min.
[mm]
17
21
22
26
28
30
34
38
42
48
48
Test force
[kN]
193
320
360
480
570
670
890
1 140
1 430
1 740
1 740
Breaking force min.[kN]
310
510
565
760
900
1 060
1 400
1 800
2 270
2 770
2770
Chain sized x t (p)[mm]
14 x 50
18 x 64
19 x 64/64,5
22 x 86
24 x 86/87,5
26 x 92
30 x 108
34 x 126
38 x 126/137/146
42 x 137
42 x 146
b2max.
[mm]
48
60
63
73
79
85
97
110
122
139
137
Deflectionf min.[mm]
14
18
19
22
24
26
30
34
38
42
42
~ Weight
[kg/m]
4,0
6,6
7,4
9,5
11,6/11,5
13,7
18,0
22,7
30,1/29,0/27,6
36,9
36,0
Unit elongation at test force max. 1,6%. Unit elongation at breaking force min. 12%.
FAS - USŁWear resistant round link chains.Crown hardened, special - annealed.
Unit elongation at test force max 1,6%. Unit elongation at breaking force min. 12%.FAS - USŁ chains are produced in the hardness range of:- at crowns 375 ÷ 400 HBW; - arms 328 ÷ 352 HBWOther grades of FAS - USŁ chains (gr. 6 and gr. 8) are available at the customer's request and following the individual agreements with the customer.
Dimensions and mechanical properties
b1 min.
[mm]
21
22
26
28
30
31
34
38
39
Test force
[kN]
229
255
342
407
478
478
636
817
817
Grade 9Breaking force
min.[kN]
458
510
684
814
956
956
1 272
1 634
1 634
Chain sized x t (p)[mm]
18 x 64
19 x 64,5
22 x 86
24 x 86/87,5
26 x 92
26 x 100
30 x 108
34 x 126
34 x 136
b2 max.
[mm]
60
63
73
79
85
87
97
110
113
Deflectionf min.[mm]
18
19
22
24
26
26
30
34
34
~ Weight
[kg/m]
6,6
7,4
9,5
11,6/11,5
13,7
13,3
18,0
22,7
22,5
34
Wear resistant round link chains
Unit elongation at test force max. 1,4%. Unit elongation at breaking force min. 14%.
FAS - US EXTRAWear resistant round link chains.Hardened, special.
CharacteristicsRound link chains of increased strength and highestwear resistance, particularly at link crowns. The chainsare to be used, according to specialist expertise, in theperformance conditions where the standard chains ofgrade C, acc. to DIN 22252 and/or PN-G-46701, havedecreased durability as a result of: fast surface wear inoperating chain link crowns, fast increase in deflectionvalue and the need of chain replacement because ofnon- cooperation with sprockets. It is advised to useFAS - US EXTRA chains with FASING flight bars of appropriate design and parameters (complete chain assembly). FAS - US EXTRA chains are manufactured according to the technical and production process,
DIN 22252 and/or PN-G-46701 standards and FASINGTechnical Requirements.
ApplicationFAS - US EXTRA chains of grade 11 ≥1100 MPa are usedin mining chain conveyors, AFCs and other types of con-veyors, gangway loaders in road header machines; andin the environment with stone presence.
Operation durability of FAS - US EXTRA chains underthe following conditions i.e. proper wear degree, fittingflight bar and sprocket design, proper control of initialchain tension, are two, three and more times longer incomparison to the standard chains of grade C, acc. to DIN 22252 and/or PN-G-46701, moreover, they are 20-25% longer than the ones of FAS - US chains.
Dimensions and mechanical properties
b1 min.
[mm]
172122262830343842
Test force
[kN]
215360400530630740990
1 2701 550
Breaking force min.[kN]
340560625840995
1 1701 5552 0002 495
Chain sized x t (p)[mm]
14 x 5018 x 64
19 x 64/64,522 x 86
24 x 86/87,526 x 92
30 x 10834 x 126
38 x 126/137/146
b2 max.
[mm]
48606373798597
110122
Deflectionf min.[mm]
141819222426303438
~ Weight
[kg/m]
4,06,67,49,5
11,6/11,513,718,022,7
30,1/29,0/27,6
Unit elongation at test force max. 1,6%. Unit elongation at breaking force min. 8%. Other chain sizes FAS - US, FAS - USŁ, FAS - US EXTRA, FAS - UT available following the individual agreements with a customer.
FAS - UTWear resistant round link chains.Hardened, technical.
Dimensions and mechanical properties
b1 min.
[mm]
17212226283034384248
Test force
[kN]
185305340456543637848
1 0901 3601 660
Breaking force min.[kN]
280460510680815960
1 2701 6502 0402 500
Chain sized x t (p)[mm]
14 x 5018 x 64
19 x 64/64,522 x 86
24 x 86/87,526 x 92
30 x 10834 x 126
38 x 126/137/14642 x 146
b2 max.
[mm]
48606373798698
110122137
Deflectionf min.[mm]
11141518192124273033
~ Weight
[kg/m]
4,06,67,49,5
11,6/11,513,718,022,7
30,1/29,0/27,636,0
35
FAS - NTWear resistant round link chains.Case hardened, technical.
ApplicationUsed in equipment for which high wear resistance inchains is required.
FAS - NSWear resistant round link chains.Case hardened, special.
ApplicationUsed in conditions for which both high wear resistanceand relatively high strength properties are required.
Mechanical propertiesMechanical properties of case hardened chains depend on the carburizing depth. The depth can reach up to max. 14% of pin diameter. The deeper the carburizing the smaller breaking force is observed. The unit elongation at breaking force is only 1,5 ÷ 3%.
Due to production technology, the case-hardened chains are hard and brittle. An equipment designer should take into account the maximum (the highest possible) safety factor value for working load limit (WLL) in the kinematic and dynamicsystem. Improper use of chain (exceeding WLL) may cause chain failure in a brittle manner with link falling into small pieces.Their significant force may jeopardize the safety and health of workers who are in the immediate vicinity of chain operation area.
Surface hardness of case-hardened chains is ca. 800 HV (740 HBW, 63 HRC). Hardness of the core (beyond the carburizing level)in FAS-NS chains is min. 400 HV (380 HBW; 40,8 HRC) – 5% decrease in hardness is acceptable – its value is two times higherthan the core hardness of FAS-NT chains, which is min. 200 HV (190 HBW) – 5% decrease in hardness is acceptable.
Depending on carburizing depth, the chains are manufactured in two group types:
Case-hardened chains can be loaded only with a force that is longitudinal to chain axis. It is unacceptable to:
• weld any elements to chain links,• load the chain links with lateral force that spreads the link from the inside or load them with compressive force that acts from
the outside,• load the chain links with impact forces, strokes.
Stress at breaking force based on carburizing depth
Total depth
[9 ÷ 7%] d
[14 ÷ 10%] d
Groupof case-hardened
chains
A
B
Hardeningdepth aftercarburizing
[min. 550 HV]
[5 ÷ 3%] d
[10 ÷ 6%] d
FAS - NT chain[N/mm2, MPa]
280 ÷ 310
240 ÷ 270
FAS - NS chain[N/mm2, MPa]
400 ÷ 450
350 ÷ 400
Stress at breaking force
group Atotal carburizing depth within the range:
(9 ÷ 7%) d (0,09 ÷ 0,07) x d
group Btotal carburizing depth within the range:
(14 ÷ 10%) d (0,14 ÷ 0,10) x d (d - chain diameter)
Wear resistant round link chains
36
*1 - DIN 22252, 2 - DIN 762, 4 - DIN 764, 5 - DIN 766, 6 - FASING Technical Requirements, 7 - PN-G-46701, 8 - PN-G-46732, 9 - DIN 5684, 11 - PN-75/M-84541, 12 - PN-75/M-84540, 13 - DIN 20637.
Other sizes and parameters of case-hardened chains available following individual agreements with a customer.
Dimensions and mechanical properties
b1 min.
[mm]
17
19,2
22
20
22,4
24
21
25
22
22
24
27
26
28
28
31,2
35
30
31
36
39
34
36
38
39
43,2
42,1
Group A[kN]
86 - 95
113 - 125
113 - 125
113 - 125
113 - 125
143 - 158
143 - 158
143 - 158
159 - 176
159 - 176
176 - 195
176 - 195
213 - 236
253 - 280
253 - 280
297 - 329
297 - 329
297 - 329
297 - 329
396 - 438
396 - 438
396 - 438
396 - 438
508 - 563
508 - 563
570 - 631
635 - 703
Group B[kN]
74 - 83
97 - 109
97 - 109
97 - 109
97 - 109
122 - 137
122 - 137
122 - 137
136 - 153
136 - 153
151 - 170
151 - 170
182 - 205
217 - 244
217 - 244
255 - 287
255 - 287
255 - 287
255 - 287
339 - 382
339 - 382
339 - 382
339 - 382
436 - 490
436 - 490
489 - 550
544 - 612
Gruop A[kN]
123 - 138
161 - 181
161 - 181
161 - 181
161 - 181
204 - 229
204 - 229
204 - 229
227 - 255
227 - 255
251 - 285
251 - 285
304 - 342
362 - 407
362 - 407
425 - 448
425 - 448
425 - 448
425 - 448
565 - 636
565 - 636
565 - 636
565 - 636
726 - 817
726 - 817
814 - 916
907 - 1 021
Gruop B[kN]
108 - 123
141 - 161
141 - 161
141 - 161
141 - 161
178 - 204
178 - 204
178 - 204
198 - 227
198 - 227
220 - 251
220 - 251
266 - 304
317 - 362
317 - 362
372 - 425
372 - 425
372 - 425
372 - 425
495 - 565
495 - 565
495 - 565
495 - 565
636 - 726
636 - 726
713 - 814
794 - 907
Test force
Chain sized x t (p)[mm]
14 x 50 *1, 7
16 x 45 *5, 8, 9, 12
16 x 56 *4, 11
16 x 64 *6
16 x 80 *2, 13
18 x 63 *4, 11
18 x 64 *1, 7
18 x 90 *2, 13
19 x 64,5 *1, 7
19 x 75 *6
20 x 56 *5, 12
20 x 70 *4, 11
22 x 86 *1, 7
24 x 86 *1, 7
24 x 87,5 *1, 7
26 x 73 *5, 12
26 x 91 *4, 11
26 x 92 *1, 7
26 x 100 *6
30 x 84 *5, 12
30 x 105 *4, 11
30 x 108 *1, 7
30 x 120 *6
34 x 126 *1, 7
34 x 136 *6
36 x 101 *5, 12
38 x 126 *6
b2 max.
[mm]
48
54,4
58
55
58
65
60
64
63
63
72
72
73
79
79
94
94
86
87
108
108
98
102
110
113
130
121
~ Weight
[kg]
4,0
5,7
5,2
5,1
4,7
6,5
6,6
6,0
7,6
7,1
9,0
8,2
9,5
11,6
11,5
15,0
14,0
13,7
13,3
20,0
19,0
18,0
17,5
22,7
22,5
29,0
30,1
Breaking forceFAS - NT
GroupA and B
[kN]
52
68
68
68
68
86
86
86
95
95
105
105
128
152
152
178
178
178
178
238
238
238
238
305
305
342
381
FAS - NSGroup
A and B[kN]
74
96
96
96
96
122
122
122
136
136
151
151
182
217
217
255
255
255
255
339
339
339
339
436
436
489
544
FAS - NT FAS - NS
Wear resistant round link chains
Hot galvanizing of lifting chains grade 10, 11 and 12 is unacceptable!
The group of special, short-link chains with high hardness value and free of any production tension, of standard precision, applied in chain slings, usedin lifting and carrying the loads.
37
38
Lifting chains, chains for hoists
Short link lifting chains
MarkingFAS – FASINGMAX – characterized with high hardness and made of
chromium nickel molybdenum manganese alloysteel with micro additives in compliance with DIN 17115 standard and FASING Technical Requirements
10 – strength grade ≥ 1 000 MPa11 – strength grade ≥ 1 100 MPa12 – strength grade ≥ 1 200 MPaFAS MAX – FASING own marking
acc. to PAS 1061, ASTM A973/A973M-01and FASING Technical Requirements (grade 10, 11, 12)
Unit elongation at chain failurein natural black conditiongr. 10 - min. 25%, gr. 11, 12 - min. 20%.
Working Load Limitand Working Force (DOR, DOE, WLL, WF)should not exceed 25% of breaking force.
Fatigue testingT = min. 20 000 cycles.
Dimensions and mechanical properties
t = p[mm]
39 ±1,2
48 ±1,4
54 ±1,6
57 ±1,7
60 ±1,8
66 ±2
69 ±2,1
72 ±2,1
75 ±2,2
78 ±2,3
84 ±2,5
90 ±2,7
96 ±2,9
108 ±3,2
114 ±3,4
120 ±4
135 ±4
144 ±4,3
150 ±4,5
b1min.[mm]
16,9
20,8
23,4
24,7
26
28,6
29,9
30
32,5
33,8
36,4
37,5
41,6
46,8
49,4
52
58,5
62,4
65
Chain sized x t (p)[mm]
13 x 39
16 x 48
18 x 54
19 x 57
20 x 60
22 x 66
23 x 69
24 x 72
25 x 75
26 x 78
28 x 84
30 x 90
32 x 96
36 x 108
38 x 114
40 x 120
45 x 135
48 x 144
50 x 150
~ Weight[kg/m]
4,1
6,2
8,0
9,0
9,9
12,0
13,1
14,5
15,6
16,8
19,5
22,1
25,4
32,1
35,8
39,7
52,2
57,2
62,0
Grade 12 • FAS MAX 12Testforce
[kN]
199
301
381
425
471
570
623
678
736
796
923
1 060
1 206
1 526
1 700
1 884
2 384
2 713
2 944
Capacity
[t]
8
12
15,5
17
19
23
24,9
27
29,4
31,8
37
42,5
48
61
68
75,5
95,5
108,5
118
Breakingforce
[kN]
318
482
610
680
754
912
997
1 085
1 176
1 274
1 477
1 696
1 929
2 442
2 720
3 014
3 815
4 341
4 710
Grade 11 • FAS MAX 11Testforce
[kN]
182
276
340
390
432
522
571
672
675
730
846
972
1 105
1 399
1 559
1 727
2 186
2 487
2 698
Capacity
[t]
7,5
11
14
15,5
17,5
21
22,8
24,8
27
29
34
39
44
56
62,5
69
87,5
99,5
108
Breakingforce
[kN]
291
442
560
623
690
836
914
995
1 080
1 168
1 354
1 554
1 768
2 238
2 494
2 763
3 498
3 980
4 318
Grade 10 • FAS MAX 10Testforce
[kN]
166
251
318
354
393
475
519
566
614
664
769
884
1 006
1 272
1 420
1 571
1 988
2 263
2 453
Capacity
[t]
6,7
10,3
12,5
14
16
19,4
20
23
25
26,5
30,5
35,5
40,5
50
56,5
62,5
81
92
98
Breakingforce
[kN]
265
402
509
567
628
760
831
905
982
1 060
1 230
1 415
1 610
2 035
2 270
2 515
3 180
3 620
3 925
b2max.[mm]
48,1
59,2
66,6
70,3
74
81,4
85,1
84
92,5
96,2
104
105
118
133
140,6
148
167
177,6
185
b1
t = p
d
b 2
39
Lifting chains, chains for hoists
Working Load Limit WLL [t]
Single-legfactor 1,0
Two-leg O° < 45°factor 1,4
Two-leg 45° < 60°factor 1,0
gr. 8
5,30
8
10
11,2
12,5
15
21,2
25
28
31,5
40
45
50
63
78,5
gr. 10
6,5
10,3
12,5
14
16
19,4
26,5
30,5
35,5
40
50
56,5
62,5
81
98
gr. 11
7,5
11
14
15,5
17,5
21
29
34
39
44
56
62,5
69
87,5
108
gr. 12
8
12
15,5
17
19
23
31,8
37
42,5
48
61
68
75,5
95,5
118
Nominalsize
[mm]
13
16
18
19
20
22
26
28
30
32
36
38
40
45
50
gr. 8
7,5
11,2
14
16
17
21,2
30
33,5
39,2
45
56
63
70
88,2
109,9
gr. 10
9,1
14,4
17,5
19,6
22,4
27,1
37,1
42,7
49,7
56
70
78,4
87,5
113,4
137,2
gr. 11
10,5
15,4
19,6
21,7
24,5
29,4
40,6
47,6
54,6
61,6
61,6
78,4
96,6
122,5
151,2
gr. 12
11,2
16,8
21,7
23,8
26,6
32,2
44,5
51,8
59,5
67,2
85,4
95,2
105,7
133,7
165,2
gr. 8
5,30
8
10
11,2
12,5
15
21,2
25
28
31,5
40
45
50
63
78,5
gr. 10
6,5
10,3
12,5
14
16
19,4
26,5
30,5
35,5
40
50
56,5
62,5
81
98
gr. 11
7,5
11
14
15,5
17,5
21
29
34
39
44
56
62,5
69
87,5
108
gr. 12
8
12
15,5
17
19
23
31,8
37
42,5
48
61
68
75,5
95,5
118
acc. to PN - EN 818 - 2 (grade 8)
Total unit elongation at breaking force grade 8 - min. 20%.
Working Load Limit and Working Force (DOR, DOE, WLL, WF)should not exceed 25% of breaking force.
Fatigue testing T = min. 20 000 cycles.
Chain in grade 4 acc. to PN-EN 819-3is available following the individual agree-ments with a customer.
Dimensions and mechanical properties
t = p[mm]
39 ±1,2
48 ±1,4
54 ±1,6
57 ±1,7
60 ±1,8
66 ±2
69 ±2,1
72 ±2,1
75 ±2,2
78 ±2,3
84 ±2,5
90 ±2,7
96 ±2,9
108 ±3,2
114 ±3,4
120 ±4
135 ±4
144 ±4,3
150 ±4,5
b1 min.[mm]
16,9
20,8
23,4
24,7
26
28,6
29,9
30
32,5
33,8
36,4
37,5
41,6
46,8
49,4
52
58,5
62,4
65
Chain sized x t (p)[mm]
13 x 39
16 x 48
18 x 54
19 x 57
20 x 60
22 x 66
23 x 69
24 x 72
25 x 75
26 x 78
28 x 84
30 x 90
32 x 96
36 x 108
38 x 114
40 x 120
45 x 135
48 x 144
50 x 150
~ Weight[kg/m]
4,1
6,2
8,0
9,0
9,9
12,0
13,1
14,5
15,6
16,8
19,5
22,1
25,4
32,1
35,8
39,7
52,2
57,2
62,0
Grade 8Testforce[kN]
133
201
254
284
314
380
415
452
491
531
616
706
804
1 020
1 130
1 260
1 590
1 800
1 963
Capacity [t]
5,3
8
10
11,2
12,5
15
16
18
20
21,2
25
28
31,5
40
45
50
63
72
78,5
Breakingforce[kN]
212
322
407
454
503
608
665
723
785
850
985
1 130
1 290
1 630
1 810
2 010
2 540
2 890
3 140
b2 max.[mm]
48,1
59,2
66,6
70,3
74
81,4
85,1
84
92,5
96,2
104
105
118
133
140,6
148
167
177,6
185
40
Working Load Limit WLL/DOR [t]
Changes of Working Load Limit in relation to temperatureWorking Load Limit in % WLL/DOR
Endless chain sling in choke hitch
factor 1,6O° < 45°factor 2,1
45° < 60°factor 1,5
gr. 8
8,4
12,8
16
17,9
20
24
33,9
40
44,8
50,4
64
72
80
100,8
125,6
gr. 10
10,4
16,4
20
22,4
25,6
31
42,4
48,8
56,8
64
80
90,4
100
129,6
156,8
gr. 11
12
17,6
22,4
24,8
28
33,6
46,4
54,4
62,4
70,4
89,6
100
110,4
140
172,8
gr. 12
12,8
19,2
24,8
27,2
30,4
36,8
50,8
59,2
68
76,8
97,6
108,8
120,8
152,8
188,8
Nominal size[mm]
13
16
18
19
20
22
26
28
30
32
36
38
40
45
50
-40 < t < 200
100%
200 < t < 300
90%
300 < t < 400
75%
t > 400
unacceptable
Temperature t [°C]
gr 8
11,1
16,8
21
23,5
26,2
31,5
44,5
52,5
58,8
66,1
84
94,5
105
132,3
164,8
gr. 10
13,6
21,6
26,2
29,4
33,6
40,7
55,6
64
74,5
84
105
118,6
131,2
170,1
205,8
gr. 11
15,7
23,1
29,4
32,5
36,7
44,1
60,9
71,4
81,9
92,4
117,6
131,2
144,9
183,7
226,8
gr. 12
16,8
25,2
32,5
35,7
39,9
48,3
66,7
77,7
89,2
100,8
128,1
142,8
158,5
200,5
247,8
gr. 8
7,9
12
15
16,8
18,7
22,5
31,8
37,5
42
47,2
60
67,5
75
94,5
117,7
gr. 10
9,7
15,4
18,75
21
24
29,1
39,7
45,7
53,2
60
75
84,7
93,7
121,5
147
gr. 11
11,2
16,5
21
23,2
26,2
31,5
43,5
51
58,5
66
84
93,7
103,5
131,2
162
gr. 12
12
18
23,2
25,5
28,5
34,5
47,7
55,5
63,7
72
91,5
102
113,2
143,2
177
Single-leg Two-leg Three- leg Four-leg Endless chain slingin choke hitch
90° BB B
Lifting chains, chains for hoists
Three and four leg
Chains for hoistsacc. to PN-G-46732 and DIN 5684
ApplicationManually and power operated chain hoists suited formechanization of lifting and transportation services.
FASING is authorized to manufacture calibrated shortlink lifting chains on the basis of the Decision No. UD-09-78-E/2-07 issued by The Office of Technical Inspection.
t = p
l
d
b 2b 1
Dimensions
d[mm]
9 ±0,4
11 ±0,4
13 ±0,5
16 ±0,6
t = p[mm]
27
31
36
45
b1 max.[mm]
10,8
13,2
15,6
19,2
b2 max.[mm]
30,4
37,4
44,2
54,4
l max.[m]
50
50
50
50
Chain sized x t (p)[mm]
9 x 27
11 x 31
13 x 36
16 x 45
~ Weight[kg/m]
1,8
2,7
3,8
5,7
Total unit elongation at breaking force: grade 3 –min. 25%, grade 5, 6, 8 –min. 10%
* shall not be used in power operated chain hoists
Mechanical properties
Hoisting chain parameters for the strands of 150 m in length
Chain sized x t (p)[mm]
9 x 27
11 x 31
13 x 36
16 x 45
Chain sized x t (p) [mm]
Grade
Number of links
9 x 27
5
1-5555
9 x 27
6
1-5555
11 x 31
5
1-4839
11 x 31
6
1-4839
11 x 31
8
1-4839
13 x 36
5
1-4167
13 x 36
6
1-4167
13 x 36
8
1-4167
16 x 45
5
1-3333
16 x 45
6
1-3333
16 x 45
8
1-3333
Grade 3*Breaking
force min.
[kN]
40
63
80
125
Testforce
[kN]
25
40
50
80
Grade 5Breaking
force min.
[kN]
63
100
132
200
Testforce
[kN]
32
50
67
100
Grade 6Breaking
force min.
[kN]
80
125
170
250
Testforce
[kN]
40
60
85
125
Grade 8Breaking
force min.
[kN]
100
150
212
320
Testforce
[kN]
50
75
106
160
41
Lifting chains, chains for hoists
43
Chains for m
arine and fishing industry, general purpose chains and accessories
FASFISHChains for marine and fishing industryacc. to FASING Technical Requirements
t = p
b1d
b 2
Mechanical properties
Short-link chains
Grade
Hardness min. [HBW]
Minimum stressat breaking forceRm [N/mm2]
3
–
320
4
300
400
5
300
500
6
300
630
7
350
700
8
350
800
9
360390
900
9,5
360440
950
7
350
700
8
350
800
9
380
900
9,5
410
950
10
440
1000
RTN/RTKFishing Technical
non-calibrated/calibrated
RTKOFishing Technical
calibrated, tempered
RSKOFishing Special
calibrated, tempered
* chain of special increased resistance to pit and stress corrosion
Dimensions and mechanical properties
b1 min.[mm]
22,4
27
27
28,6
32,5
5
201
284
314
380
531
6
253
357
396
479
669
8
322
454
503
608
849
9,5
382
539
597
722
1 009
Chain sized x t (p)[mm]
16 x 48
19 x 57
20 x 60
22 x 66
26 x 78
~ Weight[kg/m]
5,7
8,1
9
10,9
15,2
Breaking force min. [kN] Grade
Medium-link chains
Breaking force min. [kN] Grade
Type of chain
b1 min.[mm]
24
21
30
28,5
26
31
28
35
30
37,5
5
201
254
284
284
380
380
452
531
531
707
6
253
321
357
357
479
479
570
669
669
891
8
322
407
454
454
608
608
724
849
849
1 131
9,5
382
483
539
539
722
722
860
1 009
1 009
1 343
Chain sized x t (p)[mm]
16 x 64
18 x 64
19 x 75
19 x 76
22 x 86
22 x 88
24 x 86
26 x 91
26 x 92
30 x 108
~ Weight[kg/m]
5,1
6,6
7,2
7,1
9,9
11,6
12,4
14,4
14,1
19,0
*
44
Chains for m
arine and fishing industry, general purpose chains and accessories
General purpose chainscalibrated and link type grade 6, grade B acc. to PNG-46701and FASING Technical Requirements
Dimensions and mechanical properties
t = p
l
d
b 2d
[mm]
14 ±0,4
18 ±0,5
19 ±0,5
22 ±0,7
24 ±0,8
26 ±0,8
30 ±0,9
34 ±1
38 ±1,1
42 ±1,3
t = p[mm]
50
64
64,5
86
86
92
108
126
137
152
b2 max.[mm]
48
60
63
73
79
85
98
109
121
133
l max[m]
150
150
150
150
150
150
100
100
100
100
Breakingforce[kN]
190
320
360
490
570
670
890
1 150
1 420
1 800
Chain sized x t (p)[mm]
14 x 50
18 x 64
19 x 64,5
22 x 86
24 x 86
26 x 92
30 x 108
34 x 126
38 x 137
42 x 152
~ Weight[kg/m]
4,0
6,6
7,6
9,5
11,6
13,7
18,0
22,7
29,0
35,3
Dimensions and mechanical properties
b1 min.[mm]
26
27
36
41
5
201
284
380
531
6
253
357
479
669
8
322
503
608
849
9,5
382
597
722
1 009
Chain sized x t (p)[mm]
16 x 100
19 x 100
22 x 120
26 x 140
~ Weight[kg/m]
4,3
6,5
8,9
12,9
Breaking force min. [kN] Grade
Long-link chains
45
General purpose chains
t = p
b1d
b 2
Dimensions and mechanical properties
Dimensions and mechanical properties
d[mm]
13 ±0,5
16 ±0,6
18 ±0,9
20 ±1
t = p[mm]
65
80
90
100
b1min.[mm]
18,2
22,4
25
28
b2max.[mm]
46,8
57,6
65
72
Chain sized x t (p)[mm]
13 x 65
16 x 80
18 x 90
20 x 100
Capacitymax.[t]
12,5
20
25
32
Grade 2Test force[kN]
25
40
50
63
Breakingforce[kN]
63
100
125
160
Capacitymax.[t]
16
25
32
40
Grade 3Test force[kN]
40
63
80
100
Breaking force[kN]
80
125
160
200
~ Weight[kg/m]
3,1
4,7
6,0
7,4
Chains are also available in the following grades: 5, 6, 8 and 9.Unit elongation at failure min. 15%.
General purpose chainsnon-calibrated, heat treatedmechanical properties to be agreed with a customer
Dimensions
d[mm]
14181922242630343842
t = p[mm]
476060828287
102121132140
b2max.[mm]
516467778390
103115126144
l max.[m]
150150150150150150100100100100
Chain sized x t (p)[mm]
14 x 4718 x 6019 x 6022 x 8224 x 8226 x 87
30 x 10234 x 12138 x 13242 x 140
~ Weight[kg/m]
4,06,67,69,5
11,613,718,022,729,035,3
acc. to DIN 763 PN - 75/M - 84543
acc. to DIN 762
d[mm]
8 ±0,410 ±0,5
13 ±0,65
16 ±0,80
t = p[mm]
526582
100
b1min.[mm]
14,418
23,4
28,8
b2max.[mm]
33,642
54,6
67,2
Chain sized x t (p)[mm]
8 x 5210 x 6513 x 82
16 x 100
Capacitymax.[t]
0,40,63
1
1,6
Testforce[kN]
101625
40
Breaking force[kN]
254063
100
~ Weight[kg/m]
1,11,753,14,7
Chains are also available in the following grades: 5, 6, 8 and 9.Unit elongation at failure: min. 20%.
Chains for m
arine and fishing industry, general purpose chains and accessories
46
acc. to DIN 766
Dimensions and mechanical properties
d[mm]
11 ±0,4
13 ±0,5
14 ±0,6
16 ±0,6
18 ±0,9
20 ±1
23 ±1,2
26 ±1,3
28 ±1,4
30 ±1,5
32 ±1,6
36 ±1,8
40 ±2
42 ±2,1
t = p[mm]
31
36
41
45
50
56
64
73
78
84
90
101
112
118
b1 min.[mm]
13,2
15,6
16,8
19,2
21,6
24
27,6
31,2
33,6
36
38,4
43,2
48
50
b2max.[mm]
40
47
50
58
65
72
83
94
101
108
115
130
144
151
Chain sized x t (p)[mm]
11 x 31
13 x 36
14 x 41
16 x 45
18 x 50
20 x 56
23 x 64
26 x 73
28 x 78
30 x 84
32 x 90
36 x 101
40 x 112
42 x 118
Capacitymax.[t]
1,6
2
2,5
3,2
4
5
6,3
8
10
11,2
12,5
16
20
22,4
Grade 3Testforce[kN]
40
50
63
80
100
125
160
200
250
280
320
400
500
560
Breakingforce[kN]
63
80
100
125
160
200
250
320
400
450
500
630
800
900
~ Weight[kg/m]
2,7
3,9
4,4
5,8
7,4
9,0
12,0
15,0
18,0
20,0
23,0
29,0
35,0
40,0
Chains are also available in the following grades: 5, 6, 8 and 9.
Dimensions and mechanical properties
Chains are also available in the following grades: 5, 6, 8 and 9.Unit elongation at failure: min. 20%.
General purpose chainsacc. to DIN 764
d[mm]
13 ±0,5
16 ±0,6
18 ±0,9
20 ±1
23 ±1,2
26 ±1,3
28 ±1,4
30 ±1,5
33 ±1,7
36 ±1,8
39 ±2
t = p[mm]
45
56
63
70
80
91
98
105
115
126
136
b1 min.[mm]
18
22
24
27
31
35
36
39
43
47
51
b2max.[mm]
47
58
65
72
83
94
101
108
119
130
140
Chain sized x t (p)[mm]
13 x 45
16 x 56
18 x 63
20 x 70
23 x 80
26 x 91
28 x 98
30 x 105
33 x 115
36 x 126
39 x 136
Capacitymax.[t]
21,2
32
40
50
67
85
100
112
132
160
190
Breakingforce[kN]
85
125
160
200
265
340
400
450
530
630
750
~ Weight[kg/m]
3,5
5,2
6,5
8,2
11,0
14,0
16,5
19,0
22,5
26,5
31,0
Grade 3Testforce[kN]
53
80
100
125
170
212
250
280
335
400
475
Grade 2Testforce[kN]
32
50
63
80
100
125
150
170
200
250
280
Breakingforce[kN]
63
100
125
160
200
250
300
340
400
500
560
Capacitymax.[t]
16
25
32
40
50
63
75
85
100
125
140
Chains for m
arine and fishing industry, general purpose chains and accessories
47
Short-link general purpose chainsacc. to PN - 75/M - 84540
t = p
d
b 2
Dimensions and mechanical properties
b2[mm]
3644546067778794
101112122132142
Workingload[t]
1,121,602,503,15
45
6,307,508,5010
12,501417
Testforce[kN]
22,432506380
100126150170200250280340
Chain of N typeBreakingforce[kN]
44,864
100126160200252300340400500560680
Chain sized x t (p)[mm]
11 x 3113 x 3616 x 4518 x 5020 x 5623 x 6426 x 7328 x 7830 x 8433 x 92
36 x 10139 x 10942 x 118
~ Weight[kg/m]
2,73,85,87,39
1215
17,520
24,5293440
Chain of N type – strength min. 240 MPa (grade 2). Chain of U type – strength min. 300 MPa (grade 3).Chains are also available in the following grades: 5, 6, 8 and 9.
Workingload[t]
1,602,123,15
45
6,708,5010
11,2013,20
151820
Testforce[kN]
3242,46380
100134170200224264300360400
Chain of U typeBreakingforce[kN]
6484,8126160200268340400448528600720800
Chains for suspension and transportation acc. to DIN 20637
ApplicationFor suspended railways, working units and additionalequipment.
t = p
b1d
b 2
Dimensions and mechanical properties
d[mm]
16 ±0,6
18 ±0,9
t = p[mm]
80 ±1,5
90 ±1,5
b1[mm]
22,4 +3/-025 +3/-0
Chain sized x t (p)[mm]
16 x 80
18 x 90
Testforcemin.[kN]
60
100
Breakingforcemin.[kN]
180
250
test forcemax.[kN]
1,6%
1,6%
Elongation atbreaking force
min.[kN]
20%
20%
~ Weight[kg/m]
4,7
6,0
Bend testdeflection
min.[mm]
21
23
Chains for m
arine and fishing industry, general purpose chains and accessories
48
Accessories for general purpose chains
Rope Connecting Link18 x 60,5 mm
ApplicationUsed for connecting the rope in suspended rail SKL – 5000H.
ParametersMinimum breaking force – 180 kN Weight – 0,46 kgCatalogue number – 718 00 000
max 98
60,5
2618
6024
Chains for m
arine and fishing industry, general purpose chains and accessories
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CCaappiittaall GGrroouupp FFAASSIINNGG PPllcc..
11 Modelarska Street40 -142 Katowice
phone +48 32 735 00 00fax +48 32 730 22 60
fasing.pl
Edition 09.2016