FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING...

37

Transcript of FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING...

Page 1: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools
Page 2: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

FANUC Open House Customization & Industry 4.0

Page 3: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

FANUC MT-LINKi

3

Page 4: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

MT-LINKi Operation management software running on standard PCs. Collect data from and monitor the status of your factory’s production equipment. Features: • Connecting different kinds of plant equipment

such as machine tools, robots and PLCs • Collecting various data of the plant equipment • Monitoring and visualizing the collected data • Communicating with an upper host system

such as a manufacturing execution system (MES)

• No special hardware required • Quick and easy setup

4

SCP

solution

ERP solution

MES solution

Process control, line control

PRODUCTION MANAGEMENT

FACTORY

UPPER HOST SYSTEM

Ethernet

PLC Robot Machine tool

Machine tool

Operation Management

Software

MT-LINKi

CONNECTING COLLECTING

MONITORING

COMMUNICATING

Page 5: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Connecting MT-LINKi • connect machine tools

with FANUC CNC via FOCAS

• connect FANUC robots via Robot Interface

• connect machines without Ethernet via Ethernet I/O converter

• connect third-party devices via OPC UA protocol

5

OPC FOCAS ROBOT INTERFACE

MACHINE TOOL PERIPHERALS WITH PLC ROBOT MACHINE TOOL I /O

ETHERNET

ETHERNET - I/O CONVERTER

OPC

Operation Management

Software

MT-LINKi

Page 6: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Connecting MT-LINKi Scalable system architecture • up to 100 machines per

MT-LINKi server • connect large systems via

MT-LINKi Integration Server

6

Small system with few machines Medium system with up to 100 machines

Large system with more than 100 machines

Page 7: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

MT-LINKi functionalities

7

Page 8: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Using MT-LINKi • Web-based user interface • supports PCs and tablets • enables you to recognize

abnormal states of your machines quickly

• detailed information available by just clicking on a machine

• reduce down time by starting countermeasures immediately

8

Page 9: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Alarm Monitoring • enables you to monitor

alarm information occurring on your machines in real-time

• helps you to identify the alarm’s cause quickly

9

Page 10: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Signal Monitoring • enables you to monitor up

to three signals such as feed rates, spindle/servo load and temperature, override and so on in real-time

10

Page 11: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Mail Delivery • sends an e-mail to

equipment personnel if an alarm occurs or signal data matches predefined conditions

• reduce down time by starting countermeasures immediately

11

Alarm

MT-LINKi Mail Server Personnel

Page 12: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Operational Results • provides you with graphs

displaying the machines’ operational states such as OPERATE, ALARM or STOP

• data can be output to CSV file

• helps you to check machine utilization and detect unused production capacity

12

Page 13: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Production Results • shows you the production

results and production plans of your machines

• data can be output to CSV file

• allows you to easily identify deviations from the production plans

13

Page 14: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Alarm History • shows you information on

alarms that occurred in the past

• data can be output to CSV file

• helps you to identify common alarms, analyze alarm causes and cut them off

14

Page 15: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Program History • shows you information on

programs that ran in the past

• determine the cycle time of your programs

• data can be output to CSV file

• helps you to check machine utilization and machine productivity

15

Page 16: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Signal History • shows you the signal

history of up to 5 machine signals simultaneously

• data can be output to CSV file

• allows you to identify correlations between machine signals

• enables you to check the condition of batteries, fans and motors’ leakage resistances based on their signals and replace worn-out components in time

16

Page 17: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Macro Value History • shows you stored values

of given macro variables from the past

• data can be output to CSV file

• can be used to collect and store various kinds of data, e.g. measurement data of tools and workpieces

17

Page 18: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Report Output • enables you to schedule

automatically generated daily, weekly and monthly reports in Excel file format

• report templates can be customized

18

Page 19: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

File Transfer • download/upload NC data

(NC programs, parameter files etc.) between CNC and MT-LINKi Server PC

• manage your NC programs efficiently

• enables you to create backups easily and store the backup data in a central place

19

Page 20: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

OPC Server

20

Page 21: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Software for Microsoft Windows XP or higher, based on FOCAS libraries, allowing read data from CN to OPC third-party clients.

Supports OPC UA and DA standards.

Simplifies CN data reading through third-party SCADA/MES.

This software should be used as interface to already existing MES/applications developed by the customer.

OPC Server (A08B-9510-J521)

21

Page 22: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

FIELD

22

Page 23: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

FIELD

23

Page 24: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

What means FIELD?

FIELD ON EMO2017 EN 24

FIELD stands for FANUC Intelligent Edge Link & Drive System

• Challenge: Production Lines and Machines process huge Data Amount

• The FIELD System takes the Data up for Analysis close to the Machines (Edge Side)

• By this, major Requirements of the Internet of Things will be fulfilled

• High process ability in “real time” • Autonomous distributed • Reduce communication cost • Prevent accidental data leakage

Page 25: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

What is the Benefit of FIELD?

FIELD ON EMO2017 EN 25

FIELD is an Open Platform, where different Applications can be implemented, in example:

• Predictive Maintenance

• Production Monitoring

• Productivity Improvement

• Machine Learning

All Controllers of a Production Line shall be connected:

• CNC of different Manufacturers • PLCs of different Manufacturers • Robots of different Manufacturers • Sensors

FIELD system

ZDT Zero Downtime

LINKi Monitoring

multiple Equipment

App. App.

Open Platform

Page 26: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

FANUC Picture 7.1

Page 27: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

FANUC PICTURE Edition 7.1 Enhancement

• Quality improvement of custom screen Flexible font-size Realistic photos of 65535 colors, Screen parts with

gradation color

• Screen assets can be utilized effectively Convert existing screen data into New HMI automatically

Make screens on PC

Execute from the Home screen

Create custom screens for New HMI by FANUC PICTURE

Features

30i/31i/32i/35i-B

Page 28: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Negative-true logic signals

By adding a leading asterisk to a PMC signal name, it is regarded as a negative-true logic signal. This simplifies the connection of negative-true PMC signals with FANUC PICTURE controls. Example: DOOROPEN (regarded as positive-true signal) *DOOROPEN (regarded as negative-true signal)

Screen data update via network

Update the screen data and FP driver in the CNC from a computer connected to the CNC via network. This eliminates BOOT screen operation for updating and simplifies debugging. Not available for: PMi-A, iHMI display unit

FANUC PICTURE Edition 7.1

28

Page 29: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Function symbols

FP functions and arguments can be defined as a symbol. The symbol can be used as a property of a FP function or a FP script. Use self-explanatory symbol names to make the FP project better understandable. Example: ReadNCStatus[1] → FP_Script[6_1] Recent projects list

Access recently opened projects easily from the File menu of FANUC PICTURE. Up to 25 projects are displayed.

FANUC PICTURE Edition 7.1

29

Page 30: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Character strings in FP scripts

Character strings stored in PMC area, P-code variable or key input buffer can be accessed by new FP functions for reading and writing strings. This simplifies the handling of strings that shall be modifiable by the machine operator, e.g. workpiece names or tool names, without modifying the FP project. The maximum string length is 255 bytes. Project tree with screen structure

Visualizes the composition of main screens (with screen structure definition control) and sub screens (without screen structure control) in the project tree view.

FANUC PICTURE Edition 7.1

30

Main screen icon

Sub screen icon

Disabled sub screen icon

Page 31: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Custom screen position and size

The position and size of a custom screen can be set to arbitrary values. This is especially useful if you are using a 21.5” and 19” display unit.

Home screen notification mark (iHMI)

The notification mark is displayed at the FANUC PICTURE icon on the home screen. The message can be displayed in the Information Center.

FANUC PICTURE Edition 7.1

31

Page 32: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Automatic screen enlargement

Screens created by FANUC PICTURE can be automatically enlarged or reduced according to the display unit size. Without changing the original screen design and edit size, a screen can be displayed on multiple machines with different screen sizes. This function is only available for Panel iH and Panel iH Pro. Further information for FANUC PICTURE 7.1

Document: A-41859E Order Specification: A08B-9010-J518#ZZ11

FANUC PICTURE Edition 7.1

32

Page 33: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

NC-Guide

Page 34: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

NCGuide and NCGuide Academic Package have been updated:

• CNC System of FS30i-B, FS31i-B, FS31i-B5, FS32i-B and FS30i-B iHMI are updated to edition 99.0

• CNC System of FS0i-F is updated to edition 37.0 • CNC System of FS31i-LB is updated to edition 14.0 of

G4C3 series • iHMI application of FS30i-B iHMI is updated to edition

14.3 • The following option is supported:

FS31i-B: High-Speed Smooth TCP (R677) • Now useful to test iHMI projects, application and

functionalities (for example FANUC Picture, Data logger, maintenance manager)

NCGuide Edition 15.2

34

Page 35: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

CNC Application Development Kit Edition 2.0

Page 36: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

FANUC PICTURE edition 7.1 Discussed before.

FOCAS library The FOCAS library has been removed from the CNC Application Development Kit. Please order the FOCAS Library Disk (A02B-0207-K737).

C Language Library • Wind River Compiler version 5.9.4.0 is supported (not for PMi-A) Document: A-41720EN

CNC Application Development Kit Edition 2.0

36

Page 37: FANUC Open House Robot Machine tool Machine tool Operation Management Software MT-LINKi CONNECTING COLLECTING MONITORING COMMUNICATING Connecting MT-LINKi • connect machine tools

Multi C Language Executor

Features

Easy addition of Custom Screen

• Multiple execute custom screens created by FANUC PICTURE and C Language Executor. (Max.3)

Machine Tool Builder Screen

Custom Screen

FANUC PICTURE

Custom screen creates easily by

FANUC PICTURE

30i/31i/32i/35i-B 0i-F