Fan System Effects - RL Kunzrlkunz.com/news/wp-content/uploads/2016/04/Fan-System-Effects.pdf ·...

© Twin City Fan Companies

Fan System Effects


Outline

Fan Testing Review

Definition of System Effect

Old ASHRAE guidelines

AMCA 201 System Effect Factors

Examples

Demonstration

Aimed at the fan system designer

There are two goals:

• Avoid poor fan system configurations

• When optimum conditions cannot be met, use the

“system effect” factors to estimate any losses during

system design


AMCA Publication 210-99

Defines

standard

methods of

testing fans for

rating purposes


Fan Ratings

Fan ratings are established using AMCA 210

test codes that are close to ideal conditions

• Straight, uniform flow directed only in the axial

direction entering the fan

• Discharge duct long enough to allow flow to fully

develop

Uniform airflow conditions ensure consistency and

reproducibility of test results AND permit the fan to

develop its maximum performance.


Inlet Velocity Profile


Discharge Velocity Profile


Typical AMCA 210

Test Set-up


What is System Effect?

Fans in actual systems are often less than ideal

When an installation produces airflow that is not

uniform, the fan’s performance will be measurably

reduced.

The difference in performance for the same fan

tested in both conditions is the “System Effect”

In other words, anything that is placed in close

proximity before or after the fan that effects the

catalogued performance.

System Effect Factors (SEF): A factor used to

correct for system induced installation effects


Why System

Effect is Important

If not accounted for, must accept deficient

performance, or...

• Speed up the fan (if possible)

• May require more energy to meet performance

• May exceed motor horsepower limit

Many cause excessive noise

Many cause excessive vibration


Calculate flow resistance losses for each

component in the system

Select and position fan to avoid system effect

loss

• If loss cannot be avoided, estimate loss and

select fan for higher pressure

Two Components

of System Design


System Resistance

System Effect Controlled by Inlet and Outlet Conditions

Ductwork Example


Causes of

Non-Performing Systems

System resistance has been miscalculated

Fan not properly selected

Defective fan (or fan rating)

There is a system effect loss


Fan Manufacturer’s

Responsibility

Provide accurate fan performance ratings

Provide a fan built within tolerance so that it

is capable of meeting its rating

Manufacturer is not responsible for system

resistance or system effect


In the past…

ASHRAE published guidelines for avoiding

losses in fan performance (~1950s)

Labeled as “Right” or “Wrong” – only

qualitative


Inlet Connections


Outlet Connections


What was missing?

Only guidelines to avoid losses

No way to quantify losses


Generated in

1973 from

ASHRAE funded

research.

Quantifies duct

system design

effect on

performance.

Known as the

bible of system

effects.

AMCA Publication 201:2002


Normal System

Performance

Design volume

Fan curve

Calculated duct system curve

De

sig

n p

res

su

re

1


Deficient Performance

With System Effect

Operating point is at

point 3

• Operating point is

not on fan curve!

Design volume

Original fan curve

Deficient volume

3

Calculated duct system

with no allowance for

system effect

4

System effect at actual

flow volume

De

sig

n p

res

su

re

1


Correcting For System Effect

Design volume

Original fan curve

New fan curve

System effect loss at

design volume

2

Deficient volume

3

Calculated duct system

with no allowance for

system effect

4

System effect at actual

flow volume Actual duct system with

system effect

De

sig

n p

res

su

re

1


With System Effects Added

The fan will be selected for the higher

pressure (no need to speed up)

The motor will be selected to include the

anticipated loss


Causes of Losses

Inlet losses are caused by:

• Unequal loading of the fan blades (eccentric

flow)

• Improper fan blade attack angle

• Turbulence which disrupts the flow

Outlet losses are caused by:

• Loss of conversion of local high velocity into

pressure


Inlet vs. Outlet Losses

Inlet induced losses tend to be higher than

outlet losses

Losses induced on the inlet can often exceed

20%

Losses as high as 50% have been reported


How Losses are Quantified

AMCA 201 publishes data for a variety of

configurations

Most identify a “Loss Curve” which is based

on the configuration and identified by a letter

• Most also need the air velocity as a parameter


System

Effect

Curves

4000 FPM

Curve T

Add 0.55 to

Static

Pressure


Outlet System Effects

In addition to the flow velocity, may need to

know:

• effective duct length

• blast area for centrifugal fans


System Effect Curves for Outlet Ducts –

Axial Fans


Fan Outlet Velocity Profile

- Centrifugal

If duct is rectangular with side dimensions a x b,

the equivalent duct diameter is equal to

(4*a*b/π)^0.5


System Effect Curves for Outlet Ducts

- Centrifugal Fans


Outlet Duct Elbows

- Centrifugal Fans


System Effect

Curves for SWSI Fans


System Effect Curves for

Outlet Duct Elbows - Axial Fans


System Effect Curves for

Inlet Duct Elbows - Axial Fans


Percentage of

Unobstructed Inlet Area


Fans and Plenum

L System Effect Curve

0.75 x Inlet Dia V-W

0.50 x Inlet Dia U

0.40 x Inlet Dia T

0.30 x Inlet Dia S


Elbows Change

the Velocity Profile


R

Lengthof Duct

Inlet with rectangular

inlet Duct

Inlet with 3-piece

elbow

Inlet with special

designed inlet box

All methods will induce some system effect loss.

Some methods are better than others

Right Angle

Turns At Fan Inlet


R

L e n g t h o f D u c t

R

R



D D D

S y s t e m E f f e c t C u r v e s

R / D N o D u c t

2 D D u c t

5 D D u c t

- - N P R - S


R / D N o D u c t

2 D D u c t

5 D D u c t

0 . 5 O Q S

0 . 7 5 Q R - S T - U

1 . 0 R S - T U - V

2 . 0 R - S T U - V

3 . 0 S T - U V


R / D N o D u c t

2 D D u c t

5 D D u c t

0 . 5 P - Q R - S T

0 . 7 5 Q - R S U

1 . 0 R S - T U - V

2 . 0 R - S T U - V

3 . 0 S - T U V -

2 piece mitered

round section 3 piece mitered

round section

4 or more piece

mitered round section

System Effect

- Round Inlet Ducts


Len gthof Du ct

R

System Effect Curves

R/D NoDuct

2DDuct

5DDuct

0.5 S T-U V

1.0 T U-V W

2.0 V V-W W-X

HSquare

Lengthof Duct

R

HSquare

Lengthof Duct

R

HSquare


R/D NoDuct

2DDuct

5DDuct

0.5 O Q S

0.75 P R S-T

1.0 R S-T U-V

2.0 S T-U V


R/D NoDuct

2DDuct

5DDuct

0.5 S T-U V

1.0 T U-V W

2.0 V V-W W-X

Square elbow -

no turning vanes Square elbow -

long turning vanes Square elbow -

short turning vanes

System Effect

- Square Elbow and Turning Vanes


Pre-Rotating

Inlet Swirl

Counter-Rotating

Inlet Swirl

Forced Inlet Vortex

(Inlet Spin or Swirl)


Corrections for Inlet Swirl


Note that this is

similar to a variable

system effect.

A new curve is

generated at each

vane setting

Normalized Pressure

-Volume Curve


Pressure Drop Multipliers for

Volume Control Dampers on a Fan Outlet


Measured Inlet Sound Power

Blade Pass - 135 Hz

70

80

90

100

110

63 125 250 500 1000 2000 4000 8000

Fan Only 2 PC Elbow on Inlet 2 PC Elbow 3 De

Vaneaxial Fan System Effect


System Effect

Factors are Real

When designing your fan/system, do

everything possible to avoid a “system effect”

for efficient use of energy

When conditions leading to system effect

cannot be avoided, add the calculated loss to

the fan pressure requirement at the system

design stage


Flow Tube Example


Reference Materials

AMCA Publication 201:2002, Fans and

Systems

Twin City Fan ED-100, Fan Performance

Troubleshooting Guide

Fan System Effects - RL Kunzrlkunz.com/news/wp-content/uploads/2016/04/Fan-System-Effects.pdf ·...

Documents

Transcript of Fan System Effects - RL Kunzrlkunz.com/news/wp-content/uploads/2016/04/Fan-System-Effects.pdf ·...