FAILURE MODES & EFFECTS ANALYSIS

The following slides display information about fmea.co.uk and the dedicated FMEA software.

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FAILURE MODES & EFFECTS ANALYSIS

fmea.co.uk

fmea.co.uk Ltd. is headed by Gavin Robbins who entered the world of FMEA in 2000. He has international work experience; having worked in:•Europe: Austria, Belgium, Bulgaria, England, Germany, Ireland, Italy, Portugal, Spain, France, Luxembourg, Netherlands, Slovakia, Poland, Hungary & Wales•Asia: China, Malaysia & South Korea•Americas: North America & Mexico •Scandinavia: Sweden & Norway•Africa: South Africa & Tunisia

fmea.co.ukGavin Robbins has honed his FMEA knowledge by performing risk analysis on products and providing trainings for a number of companies that operate in a variety of industries, such as:•Aerospace: gyroscopes & seating•Automotive: seating, transmissions, drive shafts, airbags, instrument clusters, sensors, valves, handles, key fobs…•Food: Packaging manufacture•Medical: Medical Devices (e.g. capsulorhexis technique & medication metered dosage)•Nuclear: Cranes•Electronics: Power station switches, airbag triggers•Climate control: boilers, heat exchangers, air treatment

fmea.co.uk

fmea.co.uk was established in 2007 to provide the following services:•FMEA Facilitation: Systems, Designs & Processes for any product•FMEA Training: Design, System and Process Methodology (VDA approach) & Moderator•FMEA Software Training: IQ-Software•FMEA Software Sales: IQ-FMEA, IQ-RM..

fmea.co.ukSince establishment fmea.co.uk has helped nearly 30 companies kick FMEA into touch, by: •providing bespoke trainings that meet company norms•being flexible to be available in a time of urgency or that fits within the development life cycle•having a proven track record of helping clients pass customer / quality audits. •Having the appropriate knowledge and experience

You can view testimonials that are published on the website www.fmea.co.uk

Benefits of employing a FMEA facilitator

• An experienced FMEA practitioner minimises digression into different types of FMEA

• The use of dedicated FMEA software makes the exercise more efficient and visual

• A effective FMEA records intellectual capital for the future developments

• Experienced FMEA facilitation will save time and make meetings more focused and constructive.

• Kick-off questions can prompt immediate implementation of corrective measures

“FMEA results provided in an open file format”

Benefits of employing a FMEA facilitator

• Effective FMEA is a mitigation against product liability law suits as it is ‘proof of due diligence’

• An external FMEA facilitator may ask the ‘stupid questions’ that may have been overlooked as they may be thinking outside of the box

• Resultant robust products provide a competitive edge for the company and reinforces it’s good image.

• Reinforces communication within the business• The risk assessment and subsequent risk

reduction will ultimately increase the ROI “every £1 spent on FMEA can save £1,000 at a later date!”

FMEA Training

fmea.co.uk has provided numerous FMEA trainings, these can be tailored to meet companies requirements, according to: •Duration: normally 1 to 2 days•Subject: type(s) of FMEA to focus on•Content: use of company specific products for the case study and risk factor descriptions

Training material, certificates of attendance and a complimentary pen are provided. Trainings are provided on-site and groups are split into teams for practical exercises.

FMEA MethodologyTo ensure that FMEA is undertaken effectively a structured approach is recommended. The approach that fmea.co.uk employs is the VDA Methodology.

VDA is ‘the association of German motor car manufacturers’ (www.vda.de). This approach to FMEA coerces the FMEA participants to analyse, with focus, whilst inadvertently re-analysing previous steps; ultimately ensuring that all potential risks have been considered and dealt with accordingly.

This disciplined approach is now widely employed by many international manufacturing companies and has 5 clear stages…

FMEA Methodology

1. Structuring

1 2 3 4 5

5 Steps towards effective quality documentation and robust products

2. Functional Analysis3. Failure Analysis

4. Risk Assessment

5. Risk Reduction

FMEA Software TrainingGavin Robbins has been providing IQ-Software trainings since 2000, thus has product knowledge of IQ-FMEA to IQ-RM Pro from version 3.5 to 6. Again these seminars can be tailored to meet companies needs, according to: •Duration: normally 2 to 3 days•Software: version and product•Subject: type(s) of FMEA to focus on•Content: use of company specific products for the case study and risk factor descriptions

Training material, certificates of attendance and a complimentary pen are provided. Trainings are provided on-site and requires that each participant has access to a computer with the software pre-installed. Temporary training licences are available upon request.

FMEA Software

Employing a dedicated FMEA software product will ease the pain associated with this risk analysis.

fmea.co.uk currently utilises a market leading product called IQ-FMEA because..

FMEA Software

• the visual presentation of the data reinforces understanding and provides clarity.

CV Joint

Inner Race

Inner Race Spline

Inner Race Track

Inner Race Sphere

Outer Race

Outer Race Sphere

Outer Diameter

Outer Race Track

Outer Race Spline

Thread

Cage

Windows

Cage Sphere

Hole

ABS Ring

Ball Bearing

Grease

Clip

Shield

FMEA Software

• it conforms to current quality standards (VDA, AIAG..), such as the descriptions for the risk factors of Severity, Occurrence and Detection.

FMEA Software• The software does not require additional software licences

and the data created can be exported to an open file format such as HTML (e.g. as a website), which can be viewed by any internet browser

FMEA Software

• information can be reused for future developments, or for variants in the production or product

FMEA Software

• existing data can be imported from other software applications…

FMEA Software

..so that it can be worked on further to ensure the risk analysis is thorough and complete

FMEA Software

• administration of people and their corrective actions is easy

FMEA Software

The IQ-Software supports international businesses because of its multiple languages at interface and data level, plus…

FMEA Software

• the ability to provide the FMEA in a format specified in company norms or by the customer. For example, a customer in USA may normally request the FMEA to be presented in the AIAG 4th edition format, whereas a German customer may require it in the VDA 96 format.

FMEA Software

• easy exchange and management of data when implemented as a single software product, plus the cloning functionality (simultaneous engineering).

1. Clone is created

3. Clone changed are accepted or vetoed

2. Clone is modified

FMEA Software

• easy report production with adaptable graphs and statistics makes it an impressive tool for demonstrating the information to a customer.

High scrap

Slug Weld Weak weld of slug to disk

Instructions Wrong instructions

Instructions Missing pages

Instructions Instructions are not of the latest revsision

Instructions Unclear instructions

Instructions Missing instructions

Welding Machine Welding machine is out of calibration

Welding Machine Welding machine is incorrectly set up

Operator Operator does not work as per instruction



Operator Operator chooses a difference sequence for setting up the machine

Slugs Slug is damaged

Slugs Slug is corroded

Slugs Slug type is incorrect

Environment Humidity is out of tolerance (too high)

Welding Machine Intermittent power supply

Slug Weld Slug is not welded onto disk (missed OP)





Formed disc Formed disc is missing

Slug Weld Incorrect orientation of the welded slug (slant)









Slug Weld Incorrect positioning of the slug







Slugs Slug is corroded



Slug Weld Damages disk



Slug Weld Contaminated contacts


Environment Humidity is out of tolerance (too high)

Contact Weld Contact is missing

Machine Wrong program loaded

Operator Operator does not replace the empty reel (contacts)

Contact Weld Contact weld is weak


Contact Weld Position of the contact is out of tolerance


FMEA Software• other analysis such as functional safety, fault trees, DRBFM

(design review based on failure mode), process flow diagrams, control plans and fishbone diagrams are all available as a consequence of performing FMEA

FMEA Software

Licence fees valid until March 2013. If you need a NLX version or a quotation in pounds sterling, then please contact us.

Software maintenance provides: distribution of updates , notifications of major service packs and software support via email, fax or telephone

FMEA Software

Computers that can run Microsoft Office can run the IQ-Software. Below is the recommended PC specification for version 6:•CPU clock speed 800 MHz or faster•Microsoft Windows 2000, XP, Vista or 7•Hard disk with 200MB free space•CD ROM drive (for installation) •512 MB RAM or more•Display resolution: 1280x1024

http://www.fmea.co.uk+44 (0)78 999 625 53

[email protected], Stafford, ST19 5TE. UK

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FAILURE MODES & EFFECTS ANALYSIS

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