Factory of the Future and it´s virtual Twin · Factory of the Future and it´s virtual Twin DLR -...
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Factory of the Future and it´s virtual Twin DLR - Wissenschaftstag Stephan Röpke 18. October 2018
Transcript of Factory of the Future and it´s virtual Twin · Factory of the Future and it´s virtual Twin DLR -...
Factory of the Future and it´s virtual TwinDLR - Wissenschaftstag
Stephan Röpke18. October 2018
Air travel growth
.. doubling every 15 years
Demand for air transportation is growing fast..
223.10.20182
Need for more than 35,000 new A/C in the next 20 years
AIRBUS CONFIDENTIAL
Challenges for the Industrial System
Continuous ramp up of production
High customer specific configuration
Different workload in production due to different customization
Capacity and flexibility of supply chain
Manual labor dominates assembly
Inflexible automation solutions
Need for large, purpose-build jigs and tools
The transition to a new Product at high Production Rates is an unprecedented challenge for the entire Industrial System!
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AIRBUS CONFIDENTIAL
: a success story
• first delivery in 1988
• introduced for a demand of a few hundred aircraft
• Product design is dominated by flight performance and customer
value (weight, aerodynamics), industrial aspects were secondary
• Product life cycle of ~ 40 years
A320 – Family
recent results (2017): ~ 8,000 deliveries, 6,000+ orderbook
AIRBUS CONFIDENTIAL
Specialty of Aircraft Manufacturing
.. and 2018Final Assembly Line 1987 ..
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AIRBUS CONFIDENTIAL
Speciality of Aircraft Manufacturing
Quelle: Audi AG
…does not allow full automation due to the way of manufacturing!
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AIRBUS CONFIDENTIAL
Speciality of Aircraft Manufacturing
Source: Volkswagen AG
…is characterized by complex processes and various detailed operations
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AIRBUS CONFIDENTIAL
Speciality of Aircraft Manufacturing
… is dominated by manual work, done by skilled experts
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AIRBUS CONFIDENTIAL
Factory of the Future – Strategic approach
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Factory of the future - Implementation strategy PlanningAIRBUS CONFIDENTIAL
Digital Development & Industrialisation – Main Targets
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AIRBUS CONFIDENTIAL
Vorführender
Präsentationsnotizen
Implementation strategy : Coverage of the 3 dimensions: Technology, Human, and Organization Changed drivers for future workplaces and qualification
Conclusion
23 October, 2018 Digital Simulations for Manufacturing12
AIRBUS CONFIDENTIAL
Manuf. Means andInfrastructure
Logistics & Transportation
Quality
Procurement
Build Process & RessourcePlanning
Supplier / Partner
Thank you
