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FACILITY PLANNING

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Defnition o Facility

PlanningFacility Planning determines how an activitys tangible fedassets best s!""ort achieving the activitys ob#ectives$

%am"les&

a$ In man!'act!ring( the ob#ective is to s!""ort "rod!ction$

b$ In an air"ort( the ob#ective is to s!""ort the "assenger

air"lane inter'ace$

c$ In a hos"ital( the ob#ective is to "rovide medical care to

"atients$

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Hierarchy o Facility

Planning

Location: is the "lacement o' a 'acility with res"ect to c!stomers( s!""liers(

and other 'acilities with which it inter'aces$Structure: consists o' the b!ilding and services )e$g$( gas( water( "ower(

heat( light( air( sewage*$

Layout: consists o' all e+!i"ment( machinery( and '!rnishings within thestr!ct!re$

Handling System: consists o' the mechanism by which all interactionsre+!ired by the layo!t are satisfed )e$g$( materials( "ersonnel(

in'ormation( and e+!i"ment handling systems*$

Facility

Planning

Structural

Design

FacilityLocation

Facility

Design

Layout

Design

Handling

System Design

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Facility Planning Objectives

,$ -!""ort the organi.ation/s mission thro!gh im"roved

material handling( materials control( and good

ho!se0ee"ing$

1$ %2ectively !tili.e "eo"le( e+!i"ment( s"ace( and energy$

3$ 4inimi.e ca"ital investment$

5$ 6e 7eible and "romote ease o' maintenance$

8$ Provide 'or em"loyee sa'ety and #ob satis'action$

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Imortant Factors to

!valuate Facility PlansIn develo"ing well9tho!ght 'acilities design alternatives it is im"ortant to

loo0 into iss!es s!ch as&

a* Layo!t characteristics

9 total distance traveled

9 man!'act!ring 7oor visibility

9 overall aesthetics o' the layo!t

9 ease o' adding '!t!re b!siness

b* 4aterial handling re+!irements

9 !se 'or the c!rrent material handling e+!i"ment

9 investment re+!irements on new e+!i"ment

9 s"ace and "eo"le re+!irements

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Imortant Factors to !valuate Facility

Plans "cont#$c* :nit load im"lied9 im"act on ;IP levels

9 s"ace re+!irements

9 im"act on material handling e+!i"ment

d* -torage strategies

9 s"ace and "eo"le re+!irements

9 im"act on material handling e+!i"ment

9 h!man 'actors ris0s

e*

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Facility Layout % Layout roblem may be to

determine the location 'or a new machine(

develo" a new layo!t 'or an eisting "rod!ction "lant(

develo" a layo!t 'or a new "rod!ction "lant(

etc$

% Layout roblem may arises due to changes in the design o' a "rod!ct(

addition or deletion o' a "rod!ct(

change in the demand o' a "rod!ct( changes in the design o' the "rocess(

addition or deletion o' a "rocess(

re"lacement o' e+!i"ment(

etc$

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Objectives o Facility

Layout &inimi'e investment in e(uiment#

&inimi'e roduction time#

&inimi'e material handling cost#

&a)imi'e utili'ation o sace#

&aintain *e)ibility o arrangement and oeration#

Provide saety and comort to emloyees#

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Se(uential %roach vs

Integrated %roachSequential Approach :

Product

Design

Production

Planning

Process

Design

Facility

Layout

Material

Handling

System Design

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Se(uential %roach vs

Integrated %roachIntegrated Approach :

Impressive results in cost, quality,

productivity, sales, customer

satisaction, delivery time,inventory levels, space ! handling

requirements, "uilding si#e, etc$

Product

Design

Process

Design

Schedule

Design

Layout Design

!

Material Handling

System Design

%oncurrent &ngineering

'erms o product, process,

scheduling and acility design

planners (or) (ith mar)eting,

purchasing, etc$ Personnel

address the design process in

an integrated (ay$