Facility Manufacturing Business - POSCO PLANTEC · PDF fileLadle Transfer Car Asssy - 11200(L)...

www.poscoplantec.co.krHead Office●322-4 Jangheung-dong, Nam-gu, Pohang-si,

Gyeongsangbuk-do

●Tel: 054-279-7114 Fax: 054-279-7999

Seoul Office●2nd~3rd flrs., POSCO Banpo Tower, 748-4 Banpo-dong,

Seocho-gu, Seoul

●Tel: 02-2186-7340 Fax: 02-2186-7322

Gwangyang Office●1656-4 Taein-dong, Gwangyang-si, Jeollanam-do

●Tel: 061-798-3114 Fax: 061-792-2691

POSCO PLANTECMachinery Manufacturing Business

FacilityManufacturing

Business

Smart & Strong Engineering Innovator

POSCO PLANTEC makes future dreams come true.

Steelmaking facilities Industrial facilities Logistics facilities Industrial machinery New green growth

Contents 4 Competency 5 Building the Total Engineering Process 6 Key facilities owned8 Facilities owned 10 Key performance results 16 Other performance and supply 18 Roller production

Indu

stria

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hine

ry

Processing technologies

POSCO PLANTEC

Leading specialized manufacturing progress

Best quality

Assembling/Testing ability

A subsidiary of the POSCO Group, the world’s best steel maker,

POSCO PLANTEC deals with steel, chemical, energy, and other industrial facilities.

It has built a Total Engineering Process covering all processes ranging from the

design of plant facilities to procurement, manufacture, installation, and follow-up

technical support, thereby significantly contributing to the improvement of

customers’productivity. POSCO PLANTEC is a young enterprisethat makes

continued efforts to secure a happy future for mankind by aggressively advancing

into the new energy and environment-friendlyproject segments based on

accumulated technologies.

Building the Total Engineering Process

19821982S i n c e

Facility Manufacturing Business 04 l 05

Management Strategies Department

Management Development Department

Technical Manufacturing Department

Pohang Project Department

Gwangyang Project Department

Global Project Department

Organization

Design

Project execution

Processing/Manufacturing

Technology development

Pohang industry machinery shop

Iron machinery shop

New harbor manufacturing shop

Gwangyang industry machinery shop

Goseong manufacturing shop

Roller shop

POSCO PLANTEC operates large machine tools and manufacturing plants in Pohang, Gwangyang, and Goseong, a system capable of supplying products on a timely basis utilizing the best technologies and quality to meet any and all requirements of customers.

Making aggressive advancement into the green project manufacturing field including the manufacture of steelmaking and other industrial facilities, POSCO PLANTEC seeks to grow into a global enterprise by constructing heavy industry infrastructure.

Competency

POSCO PLANTEC

Key facilities owned

Location Goedong-dong, Nam-gu, Pohang-siSize 10,300㎡

CNC Plano Miller (1unit)Shaft compound processing machine (1unit)

Key facilitiesCNC Boring M/C (1unit)

owned HYD’Bending Roller (1unit)CNC Laser Cutting M/C (1unit)500-ton Press30-ton Gantry Crane and other types

No. of employees 52Manufacture and processing of parts

Roles required by POSCO for maintenanceRoller production


Industrial machinery - Machine building

Location Taein-dong, Gwangyang-siSize 7,260㎡

CNC Vertical Lathe (1unit)

Key facilities CNC Plano Miller (1unit)owned Plasma Gas Cutting M/C (1unit)

Crane (6units)No. of employees 18

Manufacture and processing of parts Roles required by POSCO for maintenance

Manufacturing project facilities

Pohang industry machinery shop

Gwangyang industry machinery shop

Iron machinery shop

Goseong manufacturing shop

Location (Inside POSCO) Dongchon-dong, Nam-gu, Pohang-si

Size 8,600㎡CNC Plano Miller (1unit)Large CNC Lathe (1unit)Milling Unit (5units)

Key facilitiesHoist for maintaining the top of carburizing furnace (1unit)

ownedCNC Vertical Lathe (1unit)Cylindrical Grinding M/C (2units)Layout M/C (1unit)65-ton/125-ton Crane and other facilities

No. of employees 50Investment for maintenance/rationalization

Roles Operation support and parts manufacture and assembly/testManufacturing project facilities

Location Donghae-myeon, Goseong-gun, GyeongnamSize 99,174㎡

CNC Boring Machine (1unit)

Key facilities CNC Vertical Lathe (1unit)owned 300-ton Overhead Crane (1unit)

Plasma Cutting Machine (1unit)No. of employees 50

Roles Manufacturing, assembling,and installing port offloading facilities

▲ Plano Miller(Maker:SNK)Spec : W3000 × L5700 × H4000

▲ Floor Type Boring M/C(Maker:SNK)Spec : L10000 × H6000 × Z1500

▲ CNC Lathe(Maker: Hankook Machine Tool Co.)Spec : Ø800 × L7000

▲ Hobing M/C(Maker:NIHONKIKAI)Spec : Ø200 ~ Ø1800 × L110

▲ Vertical Lathe(Maker:TOSHIBA)Spec : Ø3000 x H1200

▲ CNC Cylindrical Grinding MC(Maker:TOSHIBA)Spec : Ø1000 x L8000 x 16Ton

Plano Miller W3000×L5700×H4000 SNK Plano Miller(Large)

Planner W1500×L3000×H1200 MARUFUKU Planner

CNC milling W630×L1300×H700 TONGIL CNC Milling

CNC Plano Miller W1500×L3200×H1100 HYUNDAI CNC Plano MillerMilling

Machining Center L1600×H1200×Z1000 SAEIL Horizontal Machining Center(Horizontal)

Machining Center L1200×H640×Z600 SAEIL Vertical Machining Center(Vertical)

Plano Miller W2000×L5000×H1600 HYUNDAI CNC Plano Miller

CNC Deep Hole Ø7 ~ Ø60 1500 Deep DONGAH CNC Deep Hole Drill MC

Bench Drill Ø1~ Ø13 Bench Drilling MC

Up-Right Drill ST830, DR60, TAP39 YOSIKA Up-Right Drilling MC

Drills Portable Drill Ø50×2400L, TAP30 GUDEL Potable Universal Drill MC

Portable Drill L1300×H1400×Z350 GUMCHEON Potable Universal Drilling MC

Radial Drilling MC ST400, DR65, TAP36 OOYA Potable Universal Drilling MC

Radial Drill ST600, DR100, TAP100 OOYA Radial Drilling MC

MeasuringPotable Lay Out MC W1000×L3500×H2000 TOKYO BOEKI Potable Lay Out MC

Lay Out MC X3500×Y2000×Z1500 POLI Lay Out MC

GearHobing MC Ø200~Ø1800×L110 NIHON KIKAI Hobing MC

Gear Hobing MC Ø20~Ø600×L370,M8 SEIWA Gear Hobing MC

Workshop Electric W750×L1700×H500 Temp Master Electro Heat FurnaceHeat Furnace Heat Treatment

Treatment Workshop Electric W1500×L2500×H1000 HANMYONG Electro Heat FurnaceFurnace Industries

Potable Boring MC W250×L735×H350 MASTER Potable Boring MC

Cyl' Boring MC W50×L1200×H800 SEOJUNG Machines Cylinder Boring MC

Field Cyl' Boring MC W50×L1200×H800 SEOJUNG Machines Cylinder Boring MC

Processing Milling Unit W600×L2000×H750 HITACH Milling Unit (for field processing) 2SetsMachines

Milling Unit W520×L525×H750 TANAKA Milling Unit (for the manufacture ofprocessing machine on-site) 3Sets

N-Type Milling W150×L1000×H800 SEOJUNG Machines Portable Milling MC(N-Type Milling)

CNC Portable Milling MC L2000×1200H×400B Daeshin CNC Portable Milling MC

POSCO PLANTEC

Facilities owned



Cylindrical Grinding Ø600×L5000×7Ton GIORIA CNC Cylindrical Grinding MC

Cylindrical Grinding Ø1000×L8000×16Ton TOSHIBA CNC Cylindrical Grinding MC

Surface Grinding W1000×L5150×H600 MARUFUKU Surface Grinder

Surface Grinde W800×L5000×H900 SUMITOMO Special GrinderGrinder

Cylindrical Grinding Ø320×L1500 SHIGIYA Universal Grinder

Cylindrical Grinding Ø580×L2500 OKUMA Universal Grinder

Surface Grinding W600×L3000×H600 FAVRETTO CNC Surface Grinder

Gear Grinding Ø630×L240, M1.5 M12 HOFLER Gear Grinder

Slotter Ø1750×H2000×St1350 YAMAGE Slotter

Slotter Slotter Ø600×Str350 YAMAGE A/C Slotter

Slotter Ø800×Str450 YAMAGE CNC Slotter

Vertical Lathe Ø3000×H2100 TOSHIBA Vertical Lathe

Lathe Ø1500×L8000 HANKOOK CNC LatheMACHINE TOOL Co.

Lathe Ø800×L7000 HANKOOK CNC LatheMACHINE TOOL Co.

NC Lathe Ø1000×L3000 KOOKJE CNC Lathe ("A" TYPE)

Lathe NC Lathe Ø1000×L3000 KOOKJE CNC Lathe ("A" TYPE)

NC Lathe Ø1000×L3000 KOOKJE CNC Lathe (“B" TYPE)

Lathe Ø750×L3000 HANKOOKMACHINE TOOL Co.

High Speed Lathe Ø520×L1500 DAEWOO High Speed Lathe

NC Lathe Ø520×L700 TONGIL CNC Lathe (TNL 60)

NC Lathe Ø710×L1500 HANKOOK CNC Lathe

Floor -Type Boring L10000×H6000×Z1500 SNK Floor -Type Boring MCBoring

Horizontal Boring L3000×H2000×Z1300 KURAKI CNC BoringMC

Floor -Type Boring L7500×H3000×Z1500 NOMURA Floor -Type Boring MC

Item Facility Size Maker Facility name

Item Facility Size Maker Facility name

POSCO PLANTEC

Key performance results

All POSCO PLANTEC’s products are finished to customers’satisfaction.



Material Handling System(MHS)

The Material Handling System (MHS) is an all-process

facility wherein the iron ores, coals, limestone, and other

materials brought in through ships, trains, or trucks

from mines are crushed, sorted, and mixed to suit the

purposes of the plant and are stored or transported. This

system can be used for material supplying facilities

operated at power generation plants, cement mills, and

other facilities.

■Material unloading facilities: GTSU, SL, CSU

■Material moving facilities: Stacker, Reclaimer, Stacker & Reclaimer

■Material conveying facilities: Belt & Pipe Conveyor, Air Floating Conveyor

■Material storage facilities: Silo, Dome

▲Reclaimer

◀SL

▲Stacker

▲GTSU ▲CSU

Dephosphorization furnace diesel-engine transfer car (TLTC) at POSCO (Gwangyang) No.2 steel mill

A turn-key system wherein a new diesel engine carrier is installed to convey molten metal (300 tons) from the steel mill

No. 2 KR facility of Gwangyang Steel Works and dephosphorization furnace to the electric furnace.

The project includes the manufacture of main body, assembly, zero-load test, and trial runs.

POSCO PLANTEC




Replacing the electric furnace at POSCO STS No.1 steel mill

● Water-Cooled Panel- Ø6680 x 2000, Ø88.9 x 15.2T, STB35, etc.

● Shell Section - PL 30T ~ 100T, etc.

● February 2008 ~ May 2008

Specifications

Manufacturing period

300-ton ladletransfer car at POSCO(Gwangyang) No.2 steel mill

● Ladle Transfer Car Ass’y- 11200(L) x 7800(W) x 5600(H), SM490A

● December 2008 ~ August 2008

Specifications


Unit [mm]

● Type : 4-carrier, 4-drive system with 4 turn tables

● Quantity : 2 per track x 2 linked together/car

● Operating method : Unmanned, wireless operation

● Loading weight : Loaded ladle 450 tons, Empty ladle 150 tons/car

● Moving speed : 60 m/min

● Moving distance : 270 m

● December 2006 ~ November 2007

Specifications Manufacturing period

■Cyclone, divert chute, Gimbal distributor, and other FINEX facilities

■Steelmaking electric furnaces, ladle turret, tundish car, TLTC car, leveller, shearing M/C, SPM, etc.

■Localization and R & BDE-related facilities

POSCO PLANTEC




Steelmaking facilities

❶ Ladle Turret

❷ TLTC Car

❸ Coke Carrie

❹ Tundish Car

❺ Leveller

1

2

3

4

5

Ladle manufacturing

◀POSCO No.1steel mill 100-ton charging ladle

◀POSCO SS No. 1 steel mill 30-ton ladle (3 units)

▼POSCO No. 2 steel mill 300-ton teeming ladle

Unit [mm]

Offline roller table at POSCO plate mill

● Frame Ass’y - 8750(L) x 5480(W) x 2050(H), SS400

● March 2009 ~ December 2009

Specifications


POSCO PLANTEC

Other performance and supply



■Wind power tower & column and other marine facilities

Green growth facilities

■Heat exchangers, spherical and pressure tanks

Industrial facilities including chemical plants

❶ Heat Exchanger

❷ Pressure Tank

❸ Spherical Tank

❹ Tower & Column

❺ Photovoltaic System

❻ Bicycle

1

2

3

4

5

6

Key projects completed

POSCO SS Installing POSCO SS RSM/DST 06-06-30

POSCO Grain refining equipmentfor top-side sintering ores 06-09-30

SEAH Besteel Construction of SeAh Besteel large rolling mill VHM and cooling bar 07-08-31

Public Procurement Service Conveyor systems for Korea Post of Ministry of Information and Communication of Korea 07-08-31

POSCO Replacing antiquated No. 3 blast furnace granular slag dehydrating tank 07-09-20

POSCO Front and rear side of billet rationalization heating furnace 07-12-30

POSCO Charging/Discharging facility for No.3 heating furnace of No. 2 plate mill (ultra-heavy thick steel plate) 07-12-31

SEAH Besteel Construction of final finishing facilityfor small rolling mill of SeAh Besteel 08-01-31

SHINYANG Energy Construction of Shinyang solar power plant (700kW solar power plant) 08-05-30

GOAM Solar Power Plant Construction of Goam Solar Power Plant 08-05-31

LS-NIKKO Installing LS-NIKKO copper smelting plant FSF and material supply facilities 08-06-30

LS-NIKKO Installing LS-NIKKO copper smelting Rotary Dryer 08-06-30

POSCO Automation of Pohang No. 1 and 2 unit coke conveyor system (3rd stage) 08-06-30

POSCO Automation of Pohang No. 3 and 4 unit and 5B coke mill conveyor systems - modification of machine (2nd stage) 08-06-30

POSCO Construction of directional electric steel sheet 3COF (drive system) 08-08-29

POSCO SS Construction of POSCO SS steelmaking slagdisposal system 08-08-31

POSCO Relocating Pohang new steelmaking mills and Rollshop (construction work) 08-09-30

Incheon InternationalAirport Corporation Maintenance service for Incheon International Airport BHS (unit 3) 08-12-10

TAIWAN Power Company Coal handling facility at Taiwan Power Company (TPC) 08-12-14

Incheon International Airport Corporation 2nd stage maintenance service for BHS ('08) 08-12-31

POSCO Modifying the Gwangyang mini-mill electric furnace (construction work) 09-03-20

POSCO Construction of No. 2 DRL for the directional electric steel sheet capacity increasing test for POSCO (domestic capital) 09-03-30

POSCO Expanding the CEM water treatment capacity of Gwangyang Mini-mill (domestic capital) 09-04-15

POSCO Construction of Gwangyang’s No. 1 hot rolling plant strategic product Pair Cross 09-04-30

Shang Shin Modifying production systems at Taiwan’s Shang Shin Steel Plate Mill 09-05-31

LS-NIKKO Replacing conveyors between the LS-NIKKO mill and wharf. 09-06-30

POSCO Expanding the B/C capacity as part of the Gwangyang material wharf facility rationalization 09-06-30

POSCO 1st stage No. 2 ZRM for non-oriented electric steel sheets 09-07-30

POSCO Expanding the Gwangyang plate capacity and rolling/setting facilities (domestic capital) 09-07-30

HYUNDAI Steel Sampling plant of Hyundai Steel 09-07-31

POSCO Modifying the reclaimer as part of the Gwangyang Material Handling System rationalization 09-07-31

POSCO CGL Inlet and outlet machines for the POSCO STS 400 group 09-07-31

POSCO Pohang #1 EGL inlet/outlet rationalization 09-08-14

DONGKUK Steel Construction of cooling bed No.2,3 at Dangjin Mill 09-11-30

POSCO E&C Construction of belt conveyors at Gwangyang No. 5 sintering plant 09-12-30

SEAH Besteel Manufacture and installation of new 150 ton dust collector at SeAh Besteel 09-12-31

DONGKUK Steel Manufacture of offline roller table at Dangjin mill of Dongkuk Steel 09-12-31

POSCO Non-oriented new 1HCL machine (domestic capital) 09-12-31

POSCO Expanding the material handling capacity of POSCO GTSU, S/L (domestic capital) 10-01-31

POSCO Pohang STS titanium sheet project 10-05-31

POSCO Pohang Material Handling System stacker, reclaimer (domestic capital) 10-06-30

POSCO C&C POSCO C&C 1CGL 10-08-15

POSCO E&C Construction of 5 coke coal transporting lines at Gwangyang mill 11-03-03

POSFINE Construction of Gwangyang granular slag powder mill

Owner Project title Delivery date


Industrial machinery - Roller prouction

POSCO PLANTEC

Roller production

Idler Roller & Belt Converyor

There are reasons for the conveyor rollers produced by POSCO PLANTEC to boast of world

quality. POSCO PLANTEC has independently developed anti-dust sealing structure

applicable to bearing,and its design has been domestically registered. Furthermore, it

developed the labyrinth seal material jointly with the Research Institute of Industrial Science

and Technology, saliently improving performanceand durability. Annual production capacity

is 250,000 rollers, with some 400 types order-made.

The world-class quality of BC Roller is the pride of POSCO PLANTEC.

■ Impact Roller ■Self Aligning Carrying Roller

■Carrying Roller ■Return Roller

■Spiral Roller ■Rubber Roller

◀Taiwan Shinta Project

POSCO PLANTEC

Roller productionIndustrial machinery - Roller prouction

Technology status Quality status

Conveyor roller seal independently developed

Construction of automated production lines

▶Dust prevention labyrinth seal - 2 cases of patents and 2 case of design registration

▶Joint development of labyrinth seal material - Research Institute of Industrial Science & Technology (RIST)

Development of unit process technology for roller manufacture

▶Pipe cut technology development: Rotary disc system

▶Housing automatic indentation and welding cycle reduced

Independent development of customer-oriented roller

▶Steel cage spiral roller: POSCO

▶Development of high-loading Kit (6307): TPC

▶Development of zigzagging prevention rollers: Dangjin Thermal Power Plant

▶Non-boring/Housing indentation roller

Roller and Pulley (ISO 9001)

Documented systemic process management, e.g., technical standards and work specifications

Belt Conveyor Roller (KS B 6229)

Nation’s sole KS certificate related to rollers

Roller Quality/PerformanceManagement

▶Rotational friction resistance: Not exceeding 0.022

▶Dynamic out-of-roundness: Not exceeding 0.9 mm

▶Dust / Water-proof quality: Rated "Excellent" at TPC-witnessed inspection

▶Balancing: JIS B 0905 G40 Grade


Labyrinth Seal●Dust prevention seal

●Joint development of material with the Research Institute of Industrial Science & Technology (RIST)

●Acquired patent for the independently developed sealing structure

Bearings●63xx (CEMA E6) : Heavy Duty

●62xx (CEMA C,D) : Medium Duty

●KS-marked genuine product

Housing●Friction resistance minimized when bearing is

assembled by applying seal on bearing accurate tolerance can be applied to the housing caliber

●Prevents the infiltration of water and foreign matte

Drum●KS D 3566 carbon steel pipe for general

structure (STK400)

●KS D 3507 carbon steel pipe for general piping (SPP)

●Out-of-roundness: Max. of 0.9mm

Shaft●KS D 3561 cold drawn steel bar (SGD30-D)

●The accuracy of the center and the shaftdiameter has been improved by processing both shaft ends simultaneously, therebymaintaining the reliability of the shaft.

Welding●Water infiltration prevented through CO2

automatic cylindrical welding, life of gearing extended

Fluid electrostatic painting●Excellent external view obtained through fluid

electrostatic painting, rust prevented duringstorage

▲ Pipe Loading ▲ Pipe Cutting ▲ Pipe Boring ▲ Welding ▲ Assembly

Standard Roller

POSCO PLANTEC

Roller productionIndustrial machinery - Roller prouction

POSCO BELT CONVEYOR

■1st and 2nd stage BHS rollers supplied to Incheon International Airport

■Since April 1982, POSCO PLANTEC has been supplying rollers for the 500km long conveyors at thePOSCO Pohang and Gwangyang mills.

■Annual unit price agreement (Consignment, BPA, etc.)

■Supply quantity: annual average of 150,000 EA

CHS (Coal Handling System)

■Supplied rollers for new conveyors at domestic thermal power plants (Dangjin, Boryong, Hadong, Taean) ■Supplied rollers for new conveyors at the overseas thermal power plant (Taiwan Power Company)

▲Yeongheung Thermal Power Plant▲Saudi Dammam City conveyor belt system/rolle

BHS (Baggage Handling System)

POSCO Roller (Ave./Yr) 150,000 ’82 ~

HYUNDAI Cement Conveyor Roller 9,879 ’93.9

Corex Conveyor Roller 35,238 ’94.7

Coke 2 Step Roller 2,416 ’94.1

HANBO Corex Raw Material Conveyor 90,978 ’96.5 ~ 12

THAILNAD Fertilzer Plant Building Project 69,849 ’96.5 ~ ’97.1

POSCO Kwang-Yang 5 Blast Furnace 101,261 ’97.10 ~ ’98.4

LARFAGE HALLA, SSANG-YONG Cement 15,000 ’95 ~ ’97

JAPAN KOBE STEEL Conveyor Roller 10,000 ’98.5 ~ ’99.12

Incheon International Air Port Phase 1 BHS 11,000 ’98.5 ~ ’99.12

YOUNG-HEONG Thermal Power Plant #1,2 CHS 17,232 ’02.12 ~ ’03.6

DANG-JIN Thermal Power Plant #5,6 CHS 22,125 ’03.4 ~ ’03.9

Incheon International Air Port Phase 2 Reclamtion Work (2,4,5 Section) B.C Roller

27,417 ’04.2 ~ ’04.8

TAE-AN Thermal Power Plant #7,8 CHS 7,300 ’05.6 ~ ’05.10

Incheon International Air Port Phase 2 BHS 9,600 ’05.6 ~ ’06.9

POSCO Kwang-Yang Centeral Terminal SYS. CHS 17,632 ’04.10 ~ ’05.3

POSCO Pohang Finex CHS B.C Roller 34,200 ’05.7 ~ ’06.3

YOUNG-HEONG Thermal Power Plant #3,4 CHS 17,800 ’06.3 ~ ’07.2

BO-RYOUNG Power Plant #7,8 CHS 21,400 ’06.6 ~ ’07.2

SAUDI Belt Conveyor System 5,200 ’06.11 ~ ’07.1

Incheon International Air Port Phase 2 Excavtion Work (7,8,9 Section) B.C Roller

35,400 ’06.5 ~ ’07.5

TAIWAN POWER COMPANY Coal Unloading Sys Improvement Project 15,731 ’07.11 ~

LS NIKKO Copper Smelter, Wharf Conveyor Change Construction 3,865 ’08.11 ~ ’09.11

CHILE Angamos Coal Thermal Power Station CHS 10,447 ’09.11 ~ ’09.12

Project Name Quantity (EA) Delivery Date

PIPE CONVEYOR SYSTEM

■Pipe conveyor rollers supplied to Boryong Unit No. 7 and 8

Supply

Facility Manufacturing Business - POSCO PLANTEC · PDF fileLadle Transfer Car Asssy - 11200(L)...

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