Fabricaton Mos My Ppt

download Fabricaton Mos My Ppt

of 30

Transcript of Fabricaton Mos My Ppt

  • 8/8/2019 Fabricaton Mos My Ppt

    1/30

  • 8/8/2019 Fabricaton Mos My Ppt

    2/30

    MOS fabrication technology

    NMOS PMOS CMOS

    N WELL

    P WELL

    TWIN TUB

    SOI

    2221/11/201021/11/2010

  • 8/8/2019 Fabricaton Mos My Ppt

    3/30

    A relatively thick silicon dioxide layer (5000A), also calledfield oxide, is created on the surface of Substrate

    The field oxide is selectively etched to expose the siliconsurface on which the MOS transistor will be created

    The surface is covered with a thin, high-quality oxidelayer (25A), which will eventually form the gate oxide ofthe MOS transistor

    On top of the thin oxide, a layer of polysilicon(polycrystalline silicon is deposited

    After deposition, the polysilicon layer is patternedand etched to form the MOS transistor gates

    Si Substrate (P type)

    1. N MOS Fabrication

    3321/11/201021/11/2010

  • 8/8/2019 Fabricaton Mos My Ppt

    4/30

    The thin gate oxide not covered by polysilicon is alsoetched away, which exposes the bare silicon surfaceon which the source and drain junctions are to be

    formed

    The entire silicon surface is then doped with N typeimpuritie, either through diffusion or ion implantationultimately creating two n-type regions (source anddrain junctions) in the p-type substrate

    Once the source and drain regions are completed,the entire surface is again covered with aninsulating layer of silicon dioxide

    The insulating oxide layer is then patterned inorder to provide contact windows for the drain andsource junctions

    4421/11/201021/11/2010

  • 8/8/2019 Fabricaton Mos My Ppt

    5/30

    The surface is covered with evaporatealuminum (5000A) which will form theinterconnects

    Finally, the metal layer is patterned and

    etched, completing the interconnectionof the MOS transistors on the surface

    5521/11/201021/11/2010

  • 8/8/2019 Fabricaton Mos My Ppt

    6/30

    3D View of NMOS Transistor3D View of NMOS Transistor

    6621/11/201021/11/2010

  • 8/8/2019 Fabricaton Mos My Ppt

    7/30

    2. PMOS Fabrication2. PMOS Fabrication

    Similar to N mos processOnly difference is that the

    Substrate N typeDrain $ Source P type

    7721/11/201021/11/2010

  • 8/8/2019 Fabricaton Mos My Ppt

    8/30

    Drawbacks of MetalDrawbacks of Metal--gate MOSgate MOS

    TransistorsTransistors MetalMetal--gate PMOS transistors cannot maintain thegate PMOS transistors cannot maintain theminimal(+0.5V) threshold variation.minimal(+0.5V) threshold variation.

    Excess surface state charges and mobile ionExcess surface state charges and mobile ioncontamination are two main sources of thresholdcontamination are two main sources of thresholdvariation.variation.

    Parasitic capacitancesParasitic capacitances CCgsgs andand CCgdgd slow theslow thetransistor because they must be charged andtransistor because they must be charged anddischarged during switching.discharged during switching.

    Aluminum is used as gate material which canAluminum is used as gate material which canerode completely causing contact spiking.erode completely causing contact spiking.

    8821/11/201021/11/2010

  • 8/8/2019 Fabricaton Mos My Ppt

    9/30

    Features of PolysiliconFeatures of Polysilicon--gategate

    CMOS ProcessCMOS Process Optimized to form complementary PMOS andOptimized to form complementary PMOS andNMOS transistors on a common substrateNMOS transistors on a common substrate

    Can also fabricate some analog circuits withCan also fabricate some analog circuits withslight modificationsslight modifications

    Poly silicon gate can withstand the highPoly silicon gate can withstand the hightemperatures used in the diffusion process, sotemperatures used in the diffusion process, sothat the gate can serve as a diffusion mask.that the gate can serve as a diffusion mask.

    PolysiliconPolysilicon--gate is doped with phosphorus togate is doped with phosphorus to

    minimize mobile ion contamination, resulting inminimize mobile ion contamination, resulting infaster switching speeds and better control offaster switching speeds and better control ofthreshold voltagethreshold voltage

    9921/11/201021/11/2010

  • 8/8/2019 Fabricaton Mos My Ppt

    10/30

    CMOS Technology depends on using both N-Type and P-Type devices on the same chip.

    The two main technologies to do this task are:

    P-Well (Will discuss the process steps involved with this

    technology) The substrate is N-Type. The N-Channel device is built

    into a P-Type well within the parent N-Type substrate.The P-channel device is built directly on the substrate.

    N-Well The substrate is P-Type. The N-channel device is built

    directly on the substrate, while the P-channel device isbuilt into a N-type well within the parent P-Typesubstrate.

    3. Complementary MOS fabrication

    101021/11/201021/11/2010

  • 8/8/2019 Fabricaton Mos My Ppt

    11/30

    Two more advanced technologies to do this task are: Twin Tub

    Both an N-Well and a P-Well are manufacturedon a lightly doped N-type substrate.

    Silicon-on-Insulator (SOI) CMOS Process SOI allows the creation of independent,

    completely isolated nMOS and pMOStransistors virtually side-by-side on an insulating

    substrate.

    Complementary MOS fabrication (cont.)

    111121/11/201021/11/2010

  • 8/8/2019 Fabricaton Mos My Ppt

    12/30

    3.13.1 NN--well Processwell Process

    Steps : P -type substrate Oxidation, and mask (MASK 1) to create N-well (4-5Qm deep) N-well doping

    N-well acts as substrate for pMOS devices.The two areas are electrically isolated using thick field oxide (and oftenisolation implants [not shown here])

    N-well

    SiO2

    P-type substrate

    121221/11/201021/11/2010

  • 8/8/2019 Fabricaton Mos My Ppt

    13/30

    21/11/201021/11/2010 1313

  • 8/8/2019 Fabricaton Mos My Ppt

    14/30

    21/11/201021/11/2010 1414

  • 8/8/2019 Fabricaton Mos My Ppt

    15/30

    21/11/201021/11/2010 1515

  • 8/8/2019 Fabricaton Mos My Ppt

    16/30

    21/11/201021/11/2010 1616

  • 8/8/2019 Fabricaton Mos My Ppt

    17/30

    21/11/201021/11/2010 1717

  • 8/8/2019 Fabricaton Mos My Ppt

    18/30

    21/11/201021/11/2010 1818

  • 8/8/2019 Fabricaton Mos My Ppt

    19/30

    21/11/201021/11/2010 1919

  • 8/8/2019 Fabricaton Mos My Ppt

    20/30

    21/11/201021/11/2010 2020

  • 8/8/2019 Fabricaton Mos My Ppt

    21/30

    3.2 Twin-Tub (Twin-Well) CMOS Process

    This technology provides the basis for separate optimization of the nMOS and pMOStransistors, thus making it possible for threshold voltage, body effect and the channel

    transconductance of both types of transistors to be tuned independently.Generally, thestarting material is a n+ or p+ substrate, with a lightly doped epitaxial layer on top. This

    epitaxial layer provides the actual substrate on which the n-well and the p-well areformed. Since two independent doping steps are performed for the creation of the wellregions, the dopant concentrations can be carefully optimized to produce the desireddevice characteristics. The Twin-Tub process is shown below.

    In the conventional p & n-well CMOS process, the doping density of the well region istypically about one order of magnitude higher than the substrate, which, among other

    effects, results in unbalanced drain parasitics.The twin-tub process avoids this problem

    .21/11/201021/11/2010 2121

  • 8/8/2019 Fabricaton Mos My Ppt

    22/30

    TWINTWIN--WELL CMOS ProcessWELL CMOS Process

    Lightly doped epi layerComposite layerPhosphorus implant

    21/11/201021/11/2010 2222

  • 8/8/2019 Fabricaton Mos My Ppt

    23/30

    Nitride is stripped boron pwell

    21/11/201021/11/2010 2323

  • 8/8/2019 Fabricaton Mos My Ppt

    24/30

    21/11/201021/11/2010 2424

  • 8/8/2019 Fabricaton Mos My Ppt

    25/30

    21/11/201021/11/2010 2525

  • 8/8/2019 Fabricaton Mos My Ppt

    26/30

    21/11/201021/11/2010 2626

  • 8/8/2019 Fabricaton Mos My Ppt

    27/30

    Phosphorous glass layer

    21/11/201021/11/2010 2727

  • 8/8/2019 Fabricaton Mos My Ppt

    28/30

    Al metallizationdry etchingPlasma-deposited Silicon-nitride layer (sealing/ mech. Protection)

    21/11/201021/11/2010 2828

  • 8/8/2019 Fabricaton Mos My Ppt

    29/30

    3.3 Silicon-on-Insulator (SOI) CMOS Process

    Rather than using silicon as the substrate material, technologists have sought to use

    an insulating substrate to improve process characteristics such as speed and latch-up susceptibility. The SOI CMOS technology allows the creation of independent,completely isolated nMOS and pMOS transistors virtually side-by-side on aninsulating substrate. The main advantages of this technology are the higherintegration density (because of the absence of well regions), complete avoidance ofthe latch-up problem, and lower parasitic capacitances compared to the conventional

    p & n-well or twin-tub CMOS processes.A cross-section of nMOS and pMOS devicesusing SOI process is shown below.

    The SOI CMOS process is considerably more costly than the standard p & n-well CMOSprocess. Yet the improvements of device performance and the absence of latch-upproblems can justify its use, especially for deep-sub-micron devices.

    21/11/201021/11/2010 2929

  • 8/8/2019 Fabricaton Mos My Ppt

    30/30

    Thank you..Thank you..

    303021/11/201021/11/2010