Fabrication of Tube Rolling Machine

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    FABRICATION OF TUBE ROLLING MACHINE

    SYNOPSIS

      In Sheet Metal working industry a wide range of power and hand operated machines

    are used. As the sheet metal industry is a large and growing industry different type of 

    machines are used for different operations.

    Our project the sheet metal rolling is very simple in operation

    by using roller which is coupled with motor. This machine produces

    cylindrical objectives of dierent diameters. This machine can be

    used in various elds.

      This machine consist of three roller which is coupled with a

    motor and connecting the motor shaft with worm shaft. This

    machine is simple in construction and working.

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    INTRODUCTION

      Sheet Metal industry is a large and growing industry. There are many special

     purposes machines used in this industry to-day. The proper selection of the machines

    depends upon the type of the work under-taken by the particular industry.

      There are many examples of Sheet etal work! which can be

    seen in our every day lives. The metals generally used for Sheet

    etal work include black iron sheet! copper sheet! tin plate!

    aluminium plate! stainless sheet and brass sheet.

      Our project the "S#$T $T%& 'O&&()* %+#()$, nds huge

    application in Sheet etal industry. 'olling is the process of bending

    sheets to a curved form. The article in the shape of cylinders is

    made by rolling roller. 'olling operation can be done on hand or

    power operated rolling machines. (n forming cylindrical shapes a

    gradual curve is to be put in the metal rather than sharp bends. The

    gap between the rollers can be regulated by hand operated screws.

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    DESCRIPTION OF THE MACHINE

    The Sheet Metal Rolling Machine works according to the principle of three

     point bending. The rotation of the driven rolls being utilied to feed the metal through

    the rolls by means of the frictional forces present between the surface of the rolls and

    sheet. !o lubricant is used at its presence interference with the ability to grip.

    Sheet etal 'olling achine essentially consists of three

    rollers! used to manufacture circular components like cylinders.

    Sheet etal 'olling achine is classied into two types based on the

    arrangement of the rollers. They are as follows.

    -. inch type machine

    /. yramidal type machine

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     This machine is of pyramidal type here only the bottom two

    rolls are driven the top roll serves as an idler and rotates on friction

    with the work metal blank.

    APPLICATIONS

      Sheet etal rolling machine is used to make!

    Outer cylindrical casing for motors employed in

    submersible pumps.

    #ydraulic and pneumatic cylinders

    0odies of shells and condensers

    1airy e2uipment

    +ompressors storage tanks etc3

    (t is also used to make cylinders of dierent

    diameters

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    ADVANTAGES

    Operation of this machine is very simple

    4nit is compact so less space is re2uired

    )o hand tools are re2uired

    +ylindrical shaped objects of dia 56mm to //5mm

    can be produced

     The dia can be easily operate this machine

     The machine is hand operated. So the cost of the

    nished product will be less.

     The total cost of the machine is less.

    aintenance of this machine is very easy.

    $asy to handle

     Time consumption is less

    &ess eort 7 productive

    $asy to install at any were

    Skilled workers are not re2uired

    +onvenient for mass production

    &ess in weight

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