Fabrication of Stair Climbing Mechanism

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    Introduction Types of stair climber

    Previously Designed Mechanism

    Optimized Design 

    Purpose of optimization

    Different parts

    Steps In fabrication

    Application Areas

    Cost analysis

    Result

    Scope for Further Study

    conclusion

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    A stair climbing mechanism is a semi-automated vehicle,

    which has the capability to climb the stairs easily. Stair

    climbing is one of the most attractive performances of mobile

    robot.

    Stair climbing mechanism is utilized mainly for two purposes,

    one is for making stair climbing wheel chair and other is for

    the shifting of heavy objects. It is more helpful for the physical

    handicapped persons and the persons who are unable to climb

    the stairs. So the freedom of mobility for a handicapped personincreases. And heavy objects can be shifted from ground floor

    to top floor through the stairs.

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    Types of stair climbers

    Two-legged

    Four-legged

    Six-legged

    Leg-wheel Hybrid Stair climbing mechanism with high grip crawler

    Four wheeled stair climbing mechanism

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    CALCU 

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    Low cost

    Easy design and Fabrication

    Easy mounting of motors

    Higher strength

    Better sitting arrangement

    Better Dynamic balance

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      ifferent parts

    Chain and sprocket drive

    Steel Pipes, bars and rods

    Bearings

    Dc Geared Side shaft Motors

    Transformer

    Gripper (cycle tube)Control switch

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    Collecting The Required raw materials

    Cut the Pipes And Rods To Required Size

    Fabricate The Cut Pipes As Per The Design

    Fix The Bearings At The Desired Position

    Chain And Sprocket Arrangement

    Put The Approaching Wheel

    Alignment Of MotorsConnect The Drive With Motors

    Fit the cycle tube on the chain

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    Steps In Fabrication

    Place The Transformer

    Connect The Motors With The Transformer Through A Switch

    Connect Transformer To Power Source

    Power Supply On Testing

    Make a base of plywood to put on the mechanism

    Fix the base(Chair) on mechanism with nut and bolt

    Then go for Final testing

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    For perfect and smooth approaching with the stair

    To increase gripness

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    Motor Speed : 40 rpm

    Torque :120 kg-cm

    Copper Coiled Armature

    Brushless Motor Externally Geared For Transmission

    Voltage 16 v

    Currents : 4 amps

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    Testing 

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    • Used as stair climbing

    wheelchair

    Used for shifting luggage

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    Cost analysis

    CLICK HERE 

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    Result

    • By considering several design aspect we fabricate a mechanism. The

    resulting mechanism can climb the stairs by carrying 20 kg weight whenthe stair inclination angle is 20o.

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    Scope for Further Study 

    Different parameters are obtained by considering the total

    weight of 70 kg. and the motors of 120 kg.cm torque power

    are used in the mechanism. This stair climbing mechanism is

    utilized if the angle of the stair is 20 degree or below 20

    degree. For the increment in the weight and the stairinclination angle, high power motors can be used, which will

    give better result.

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    Conclusion

    •  An attempt has been made to fabricate a stair climbing

    mechanism with the available indigenous material and is

    proved that the fabrication of stair climbing mechanism

    can be achieved.

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