F6COMBIVERT F6

Drive Controller4 … 400 kW

MADE IN GERMANY

2

COMBIVERT F6

Flexibility, functionality, efficiency and cost-effectiveness are the key requirements for today‘s drive system. The single axis drive controller KEB COMBIVERT F6, in the power range from 4 to 400 kW is covering these requirements and and is a perfect extension of the KEB drive portfolio.

The KEB COMBIVERT F6 with its capability to operate different motor types. the various real-time communication to higher-level controllers, the choice of integrated Safety function modules or the cooling concept is the perfect drive controller for every machine. The intuitive PC tool COMBIVIS 6 makes the newly developed KEB drive platform easy to handle.

COMMUNICATION• Realtime Ethernet interface• CANopen on board• Diagnostic interface• Dual channel multi-Encoder interface on board• Drive profile as per CiA 402 / 61800-7

HIGH-END SOFTWARE-FUNCTIONS• U/f with current control operation mode• Excellent shaft performance thanks to torque pre-control• Anti-cogging function• Positioning without encoder• Ultra fast speed search function• Rated motor speeds up to 250,000 rpm• Drive PLC on-board (*)• Adjustment of switching frequency• Compatible for use with sine-wave filter• Integrated field weakening controller

POWERFUL• 4 … 400 kW• Extremly high power density• Up to 40 % weight reduction• Wide input voltage range 280 … 550VAC• Alternatively also DC input 390 … 780VDC• High overload: up to 216 %

MOTOR OPERATION• Universal for asynchronous, SMPM, IPM, high torque,

high speed or synchronous reluctance motors• Motor temperature monitoring KTY / PTC / PT 1000• Integrated braking transistor• Integrated brake controller• Improved shaft performance for induction and PM Motors, also

without encoder

KEB COMBIVERT H6 POWER RANGE 0,75 … 110 kW

KEB COMBIVERT S6

POWER RANGE 0,75 … 5,5 kW KEB COMBIVERT F6POWER RANGE 4 …400 kW

Voltage 200 V / 400 V

Single-axis applicationsVoltage 400 V

up to 5,5 kW up to 400 kW

Mul

tiple

axes

appl

iact

ion

3

HIGHLIGHTS

• uncompromising integration, highest perfomance• modern realtime communication standards• integrated functional safety• particular compact size• Modular design, flexible cooling systems

4

COMBIVERT F6

FLEXIBLE COOLING FOR DIFFERENT REQUIREMENTS:

Water-cooled in-built version with stainless steel pipes Water-cooled through mount version with stainless steel pipes

In-built version with air cooling Through mount version with air cooling

HOUSING 2 3 4

Device size 12 13 14 15 16 16 17 18 19 20 19 20 21 22

Mains phases 3

Rated output power [kVA] 6,6 8,3 11 17 23 23 29 35 42 52 42 52 62 76

Max. rated motor power [kW] 4 5,5 7,5 11 15 15 18,5 22 30 37 30 37 45 55

Rated output current 400V [A] 9,5 12 16,5 24 33 33 42 50 60 75 60 75 90 110

Rated output current 480V (UL) [A] 8,2 10,3 14 21 27 27 34 40 52 65 52 65 77 94

Short-term current limit (60 s / max). [%] 150 / 216 150 / 180

Rated input current 400V [A] 13 17 21 31 43 43 54,5 60 72 90 72 90 108 121

Rated input current 480V (UL) [A] 11 14,5 18 27 35 35 44 48 62,5 78 62,5 78 92,5 104

Switching frequency [kHz] 8 8 4 4 2 4 4 4 4 2 4 4 2 2

Rated input voltage (AC) [V] 3-phases 400 (UL: 480)

Input voltage range (AC) [V] 280 … 550 ±0

Input voltage range (DC) [V] 390 … 780 ±0

Mains frequency [Hz] 50 / 60 ±2

Output voltage [V] 3 x 0 … UIN

Output frequency [Hz] 0 … 599, higher output frequency on request

Weight IP20 [kg] 5,0 10 14

5

H

W

D

HOUSING H (mm)

W (mm)

D (mm)

AIRin-built

AIRthrough mount

WATERin-built

WATER through mount

2 290 130 240 X X - -

3 340 170 261 X X - -

4 375 224 272 X X X X

6 525 249 271 X X X X

7* 568 340 365 X X X X

8* 800 340 365 X X X X

9* 875 540 365 X X X X* in preparation

TECHNICAL DATA

HOUSING 6 7* 8* 9*

Device size 21 22 23 24 25 26 27 27 28 29 30 30 31 32

Mains phases 3

Rated output power [kVA] 62 80 104 125 145 173 208 208 256 319 395 395 436 492

Max. rated motor power [kW] 45 55 75 90 110 132 160 160 200 250 315 315 355 400

Rated output current 400V [A] 90 115 150 180 210 250 300 300 370 460 570 570 630 710

Rated output current 480V (UL) [A] 77 96 124 156 180 210 240 240 302 361 472 477 515 590

Short-term current limit (60 s / max). [%] 150 / 180 125 / 150

Rated input current 400V [A] 108 126,5 165 198 231 275 330 330 407 506 627 627 693 781

Rated input current 480V (UL) [A] 92,5 106 136 172 198 231 264 264 332 397 525 525 567 649

Switching frequency [kHz] 4 4 2 2 4 4 2 4 4 2 2 4 2 2

Rated input voltage (AC) [V] 3-phases 400 (UL: 480)

Input voltage range (AC) [V] 280 … 550 ±0

Input voltage range (DC) [V] 390 … 780 ±0

Mains frequency [Hz] 50 / 60 ±2

Output voltage [V] 3 x 0 … UIN

Output frequency [Hz] 0 … 599, higher output frequency on request

Weight IP20 [kg] 21,6

82

6

7

1

1

2

3

3

4

4

5

5

6 MAINS CONNECTIONSwith stud terminals from housing size 6

INTERFACESCAN interfaceRealtime Ethernet

SAFET Y FUNCTIONS

KT Y/PTC/PT1000 EVALUATION

BRAKE CONTROL 24 V / 2 A

DC SUPPLY TERMINALSand braking resistor

LCD DISPLAYLCD Operator 00F6P00-1000Ethernet Operator 00F6P00-2000USB Operator 00F6P00-3000

CONTROL BOARD F6-K Highly integrated & cost optimized

Highest integration, best performance and a good price/power ratio. These are the benefits of the F6-K basic version.

In addition the integrated Safety function STO as per ISO 13849-Perfomance Level e/IEC 62061-SIL3 are available.

Realtime Ethernet integratedEtherCAT or VARAN AS OPTION

and communication interfaces as standard

CAN

DIAGNOSTIC RS 232/485

COMBIVERT F6 - Control boards

7

7

8

9

9

10

10

11

11

5

12

12

6

STO and speed/position related safety functions are per ISO 13849.

MULTI ENCOCER INTERFACESResolver, EnDAT, HIPERFACE, BISS, SSI,

Incremental HTL/TTL,Incremental output

I/08 digital inputs

2 digital outputs1 relay

2 analog inputs1 analog output

24V DC supply

STATUS LED‘s

DIAGNOSTIC INTERFACE

MOTOR TERMINALSwith stud terminals from housing size 6

CONTROL BOARD F6-Amodular & flexible

Modular and flexibility are the summerized characteristics of the F6-A control board version.

Realtime Ethernet integrated

EtherCATPROFINET IRT

POWERLINK

and communication interfaces as standardCAN

DIAGNOSTIC RS 232/485

8

Highlights

• possible download of encrypted data packets through machine controllers• modular safety concept• dual channel ripple interface for cascading functional safety over multiple KEB drives• dual OSSD outputs for supply of the safe digital inputs (detection of wire break, shortcut and external supply)• safe parameterization through COMBIVIS 6• safe parameterization through protected operation levels

F6-A

9

STO SBC SS1

SS2

SOS

SLS

SLPSLI

SDI

SAR

SEL

SLA

SMS

SSR

SSM

Safety over+

F6-K

F6-K on board

FUNCTIONAL SAFETYAll safety functions for applications up to SIL3 IEC 61508 or up to PLe as per ISO 13849

F6-A Module 1 F6-A Module 3

V

t1t

Brake active

SBC - Safe Brake Control

V

t2t1t

STO

SS1 - Safe Stop 1

V

t1 t2

t

SDI - Safe Direction

S

t1 t3 t4t2t

SLI - Safely-Limited Increment

S

t1

S1

S2

t2t

SLP - Safely-Limited Position

V

t1 t2t

SLS - Safely-Limited Speed

V

t2t1t

SOS - Safe Operating Stop

V

t2t1t

SOS

Safe Stop 2

V 01

t1 t2t

Safe Speed Monitor

V

t1t

STO - Safe Torque OFF

V

t1 t2t

SAR - Safe Acceleration Range

V

S1 S2S

Safe Emergency Limit

V

t1 t2t

SLA - Safely-Limited Acceleration

V

t

SMS - Safe Maximum Speed

V

t1 t2t

SSR - Safe Speed Range

V

t1t

STO - Safe Torque OFF

STO

10

COMBIVIS The tool for all tasks

COMMISSIONING ASSISTANT• Complete user guidance through the commissioning process• KEB Motor database, free for extensions• Anti cogging• Fieldbus diagnostic and optimisation

COMBIVIS EXTENDED WITH SYSTEM CONFIGURATOR SOFTWARE TOOL

• Access to the complete KEB product database• Intuitive drive train component selection and system configuration via drag & drop• Selection assistant with dsiplay of compatible accessories• Display of all the interfaces and connection components• Material number generator• Extended export functions for COMBIVIS, MS Excel, ...

COMBIVIS 6

• Free of charge and easy operation of the software for the commissioning, administration and analysis• Direct access to product documentation• 16 channel oscilloscope for deep analysis, 4 of them in realtime based on regulator cycle time• Online and offline parameter comparison / Quick compare mode• Safety functions and levels parametrization

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L1 L3L2 PE

L1 L3L2 PE

L1.2 L3.2L2.2 PE

L1.1 L3.1L2.1 PE

L1 L3L2 PE

U WV PE

U1 W1V1 PE

U2 W2V2 PE

M3~

KEB COMBIVERT F6

ACCESSORIES

An EMC-compliant assembly with efficient control cabinet and suppression system is the basis for safe operation of machinery and equipment. Thecurrent and voltage limiting KEB COMBILINE modules are optimally designed to meet the requirements of the KEB COMBIVERT F6 drive controller seriesand support the use through:

STABLE OPERATION IN INDUSTRIAL ENVIRONMENT

MAINS EMC FILTERSreduce the cable-fed emission to the required limits IEC 618000-3 - C1/C2. Further variants offer low leakagecurrents or the operation of special mains networks.

MAINS CHOKEreduce the input peak current draw and the mains distortion. By smoothing the input current draw, the lifetime of the drive is enhanced, in particular at constantly high utilization.

OUTPUT CHOKES AND FILTERSreduce the voltage and current stress of the motor winding.

COMBI FILTERS (EMC / OUTPUT CHOKE)space-saving combination, consistently adapted and optimised to the drive controller.

SINE-WAVE FILTERSprotect the motor winding from voltage peaks and allow the use of long motor cables.

HARMONIC FILTERSreduce the low frequency mains distortion of B6-rectifier supplied devices. These harmonic filters are the newinnovative solution to comply to most international standards. The integration to a switch gear layout is assimple as of mains chokes.

SINE-WAVE EMC FILTERSallow operation of motors with long motor cables even without screening.

HIGH PERFOMANCE FERRITE CORESreduces the values of du/dt‘s also in the frequency range of the bearing currents

Output choke orsine-wave filter

KEB COMBILINE

HF Filter

KEB COMBILINEMains choke orharmonic filter

KEB AUTOMATION KGSüdstraße 38 • D - 32683 Barntrup Telefon +49 5263 401-0 • Telefax 401-116Internet: www.keb.de • E-Mail: info@keb.de

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Representative offices in • Belgium• Brasil• Korea• Spain

Companies

KEB Antriebstechnik GmbH • Geared MotorsWildbacher Straße 5 • D - 08289 SchneebergTelefon +49 3772 67-0 • Telefax 67-281Internet: www.keb-drive.de • E-Mail: info@keb-drive.de

© KEB 00.00.000-52F6 • 01-2017 Subject to technical changes!