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AHP SERIES ROLL-IN PROOF BOXESMODEL
ProofersAHP1SAHP2S
AHP3SAHP1D
AHP2D
Proofer-RetardersAHPR1SAHPR2S
AHPR3SAHPR1D
AHPR2D
Thaw ProofersAHTP1S
AHTP2SAHTP3SAHTP1D
AHTP2D
701 S. RIDGE AVENUE
TROY, OHIO 45374-0001
937 332-3000
www.hobartcorp.com FORM 19410 Rev.A (Aug. 2000)
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Table of Content
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ACCOMMODATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4PLUMBING CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6WATER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Assembly DrawingsModels AHP2S, AHPR2S, & AHTP2S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Models AHP3S & AHPR3S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Models AHP1D, AHPR1D, & AHTP1D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Models AHP2D & AHPR2D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Models AHPR- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22AHP Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22AHPR Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22AHTP Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Temperature Controller (E5CX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227 DAY TIME SWITCH (H5S) Model AHPR Proofer-Retarder only . . . . . . . . 23
To Erase Times Stored in P1 and P2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Timer Memory Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Setting the Current Day-of-the-Week and Time-of-Day . . . . . . . . . . . . . . . . . 24Programming Start and Stop Times for P1: Proofer Functions . . . . . . . . . . . 25Programming Start and Stop Times for P2: Retarder Functions . . . . . . . . . . 27Programming a Pause or Time Delay Between Two Programs . . . . . . . . . . 29Planning Your Weekly Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Programming an Operation For Longer Than One Day . . . . . . . . . . . . . . . . . 30Reviewing and Changing the Set Times for either P1 or P2 . . . . . . . . . . . . . 30Reviewing the Set Times for Both P1 and P2 from the Run Position . . . . . . 30Day Override: Temporarily Copying Program(s) from One Day-Of-The-Week
to Another . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Running a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32In Case of Power Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32HUMIDIFIER, HEATER, AIR FILTER, AND FAN UNIT . . . . . . . . . . . . . . . . . . . . . . . 33DOOR CLOSER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33RETARDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34PROOFING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
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Installation, Operation, and Care ofAHP SERIES PROOFERS
SAVE THESE INSTRUCTIONS
GENERAL
The AHP Series Roll-In Proof Boxes proof racks of dough products under controlled temperature andhumidity prior to baking. The proof boxes have three basic equipment options: Proofers (AHP models)are equipped to proof dough only; Thaw-Proofers (AHTP models) are equipped to proof and/or tore-awaken frozen dough; and Proofer-Retarders (AHPR models) are equipped to proof the dough andthen chill it or slowly thaw and then proof the dough prior to delayed baking. A programmable 7 daytime switch controls proof and retard cycles on AHPR models; two individual timers, operatingsequentially, control thaw and then proof cycles on AHTP models. All AHP Series Proofers have easy-to-clean stainless steel interior and exterior panels with sandwiched urethane foam insulation.
Different size proof boxes accommodate rack(s) as follows:
NOITADOMMOCCA
LEDOM
SNOISNEMIDREBMAHC
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FOREBMUN
SREBMAHC SREBMAHC SREBMAHC SREBMAHC SREBMAHC
SNOISNEMIDNAP
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)sehcni( )sehcni( )sehcni( )sehcni( )sehcni(
SKCARFOREBMUN
DETADOMMOCCA DETADOMMOCCA DETADOMMOCCA DETADOMMOCCA DETADOMMOCCA
S1PHA
S1PTHAS1RPHA
57x9.23x5.32 1ro62x81
03x02kcaRelgniS1
S2PHAS2PTHA
S2RPHA
57x9.23x5.32 2ro62x81
03x02
skcaRelgniS2
S3PHA
S3PTHAS3RPHA
57x9.23x5.32 3ro62x81
03x02skcaRelgniS3
D1PHAD1PTHA
D1RPHA
57x52.64x52.33 1ro62x81
03x02skcaRelgniS2roelbuoD1
D2PHAD2PTHA
D2RPHA
57x52.64x52.33 2ro62x81
03x02
elgniS4ro,skcaRelbuoD22sulpkcaRelbuoD1ro,skcaR
skcaRelgniS
epyTtnaregirfeR&snoitacificepStinUrosserpmoC
ledoM egatloV PH tnaregirfeR
S1RPHA 511 3/1 431R
S2RPHA 022 2/1 431R
S3RPHA 022 4/3 431R
D1RPHA 022 2/1 431R
D2RPHA 022 4/3 431R
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INSTALLATIONASSEMBLY
Models AHP1S, AHPR1S, and AHTP1S are shipped completely assembled from the factory. OtherAHP Series Proofers are shipped knocked-down for installation on the job site. Ceiling and wall panelsare locked together with cam-locks; the floor is fastened to the wall panels with stainless steel screws.
Correctly install proofers following these step-by-step instructions:
1. If there are two or more back panels, place the back panels [B] in vertical, upright position. Insertthe hex wrench in the lock hole and turn clockwise until the locking arm strikes the pin in the adjacentpanel, locking panels together. If lock fails to engage, turn wrench counterclockwise and again turnwrench clockwise until panels are properly locked together.
2. Tilt the assembled back panel(s) and lay them on the floor with the exterior side down.
3. Select the left side wall panel [S1]; place it in position with the back panel assembly; and, lock themtogether with the cam lock by turning the hex wrench clockwise. Make sure top and bottom edgesof side and back panels are flush.
4. Repeat step 3 with the right side wall panel [S2].
5. Fasten the floor to the bottom of the back and side panels with stainless steel screws.
6. Place the roof panel [C] in position with the walls. First lock the roof panel [C] and the left side wallpanel [S1] by turning the hex wrench clockwise; then, lock the roof panel [C] and the right side wallpanel [S2] by turning the hex wrench counterclockwise.
7. The proofer box can now be put in an upright position.
8. For AHP and AHTP models: Lock the roof panel [C] to the back wall assembly by turning the hexwrench clockwise.
9. For AHPR models:a. Unlock the roof and side panel cam locks and install the mullion module (see pages 19 21).
b. Lock the roof and side panel cam locks.c. Seal all joints between panels, ceiling, and floor with an NSF approved sealant, provided.d. Assemble brass couplers, sight glass, and filter to the refrigeration lines on the evaporator and
condensing unit.e. Install permagum around the refrigeration lines, add fiberglass insulation, and install sheet metal
covers on the ceiling (inside) and roof (outside) where refrigeration lines go through the ceiling.f. Set the condensing unit on the top of the cabinet with the condensing coil facing front and the
refrigeration lines aligned. Fasten the condensing unit in place.g. Connect the electric wires from the condensing unit to the controls: Pass wires through ceiling
to the opening for the controls and attach them to the terminal block. (220Volt: Wire 12 to TB12,Wire 16 to TB16, and Gnd to Gnd. 120Volt: Wire N to TBN, Wire 16 to TB16 and Gnd to Gnd).
h. After completing steps 11 - 21, charge the refrigeration system with appropriate R22 or R134refrigerant and install the condensing unit cover to the front at the top of the cabinet. For allmodels: Low pressure Cut-Out = 13 psig; High pressure Cut-In = 22 psig.
10. For AHP and AHTP models: Seal all joints between panels, ceiling, and floor with an NSF approvedsilicone sealant, provided. Slide the humidifying unit into place and fasten it to the ceiling and thefloor; the top and bottom cover plates of the control panels should be removed to allow access tothe mounting slots. It is recommended that the side cover of the humidifying unit be removed duringinstallation. On completion, seal humidifying unit at ceiling and floor using an NSF approvedsilicone sealant, provided.
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Steps 11 - 22 apply to all models:
11. Mount the bumper(s) at the upper part of the humidifying unit; fasten at front and back of controlpanel by screwing bracket(s) to the wall with two stainless steel screws, each. Also mount thebumpers on the back and side panels. Seal bumpers to walls and doors with an NSF approvedsilicone sealant, provided.
12. Mount the hinge pin assembly to the front side wall(s). Place one nylon spacer behind each hinge
pin assembly.
13. Mount the white plastic halves with spacers on the door(s) but do not tighten screws.
14. Hang the door on the hinge pin assemblies: Carefully align the door with the door frame; pressagainst the door to make sure the seals are tight against the frame; and, tighten the white plastichalves of the hinges making sure they are straight. If there are two or more doors, mount them inthe same way.
15. Mount the outside door handle/bumper and the inside bumper by screwing to the door and sealingwith an NSF approved silicone sealant, provided.
16. Mount the bracket for the door closer on the top of the door. Mount the hydraulic door closer (seeFig. 47 on page 33.
17. Place the drain pan at the bottom of the humidifying unit. Fasten the plastic hose to the drain panwith a hose clamp. Remove insulation from the knockout on either the left or right side wall panels;pass the hose through the hole and continue to a floor drain. Refer to page 6.
18. Install the water supply line and solenoid assembly. A water filter (not supplied) is recommendedto remove particulates ahead of the spray nozzles in the humidifier. The water pressure should beat least 43 psig (2 kg/cm2). Refer to page 6.
19. Install ramp(s).
20. Refer to page 6 for Electrical Connection information.
21. When the proofer has been set and leveled in its final installed position, seal all around the prooferperimeter where it contacts the building floor with an NSF approved silicone sealant, provided.Wipe off any excess sealant.
Refer to the drawings for your proofer:
Size (model number suffix) 2S see pages 7 9.Size (model number suffix) 3S see pages 10 12.Size (model number suffix) 1D see pages 13 15.Size (model number suffix) 2D see pages 16 18.
Models AHPR see pages 19 21.
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PLUMBING CONNECTIONS
WARNING: PLUMBING CONNECTIONS MUST COMPLY WITH APPLICABLE SANITARY, SAFETY,AND PLUMBING CODES.
WATER SUPPLY
Water must be proper hardness and pH. The recommended hardness is 4 6 grains per gallon. Therecommended pH is 6.5 8.0. Consult your local water company and/or water conditioner dealerbefore installing the AHP Series Roll-In Proof Box to make sure the water supply meets theseconditions.
Connect potable water supply to the 1/4" NPT supply connection; the flow rate is 2 gallons per hour.
DRAIN CONNECTION
The drain hose connects to the 1" O.D. fitting at the bottom of the drain pan on the humidifying unit.Overflow drain knockouts are provided on both ends of the cabinet to allow drain installation on eitherend. Run the hose to a floor drain.
ELECTRICAL CONNECTION
WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THEAPPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCALELECTRICAL CODES.
WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECTSWITCH INDICATING THAT YOU ARE WORKING ON THE CIRCUIT.
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S1PHA
S2PHA
S3PHA
D1PHA
D2PHA
02
02
03
02
03
52
52
04
52
04
51
51
02
51
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S1RPHA
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D2RPHA
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02
03
02
03
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04
52
04
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02
AN
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S1PTHA
S2PTHA
S3PTHA
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MODELSAHP2S,AHPR2S,&AHTP2
S
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MODELSAHP2S,AHPR2S,&AHTP2
S
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MODELSAHP2S,AHPR2S,&AHTP2
S
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MO
DELSAHP3S&AHPR3S
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11
MO
DELSAHP3S&AHPR3S
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12
MO
DELSAHP3S&AHPR3S
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MODELSAHP1D,AHPR1D,&AHTP1
D
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MODELSAHP1D,AHPR1D,&AHTP1
D
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MODELSAHP1D,AHPR1D,&AHTP1
D
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16
MO
DELSAHP2D&AHPR2D
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MO
DELSAHP2D&AHPR2D
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MO
DELSAHP2D&AHPR2D
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MODELAHPR2DSHOWN
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MODELAHPR2DSHOWN
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MODELSAHPR2S,AHPR3S,AHPR1D,AH
PR2D
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OPERATION
CONTROLS (Figs. 1, 2, & 3)
AHP models AHPR models AHTP models
Fig. 1
Auto uses the 7 Day Time Switch discussedon pages 23 32. Retard uses P2 and theRetarder Temperature Controller (E5CX).Proof uses P1, the Proofer TemperatureController (E5CX) and % Humidity.
Man Proof uses the Proofer TemperatureController (E5CX) and % Humidity.
Man Retard uses the Retarder TemperatureController (E5CX).
Auto selects Timed Thawing followed byTimed Proofing: Thawing uses ThawTimer and Thaw Temperature Controller(E5CX); Proofing uses Proofer Timer,Proofer Temperature Controller (E5CX),and % Humidity.
Manual Proof uses the Proofer TemperatureController (E5CX) and % Humidity.
On position uses the Proofer
Temperature Controller (E5CX)
and % Humidity.
Temperature Controller (E5CX) . . . For proofing, retarding, or thawing.
Fig. 2
Proofer Temperature
Main On-Off Switch
% Humidity
Pilot Light
Reset Button
7 Day Time Switch
Retarder Temperature
Proofer Temperature
Auto / Man Proof / Man Retard
Selector Switch
% Humidity
Main On-Off Switch
Pilot Light
Reset Button
Thaw Temperature
Proofer Temperature
Auto / Off / ManualSelector Switch
Proofer % Humidity
Thaw % Humidity
Pilot Light
Reset Button
Thaw Timer
Proofer Timer
ATv
OUT AT HB ALM
1 2 3 4
1234Set Temperature
Actual Temperature
Use the Up and Down arrow keys
to set the temperature.
Changed data becomes
effective 2 seconds after the
Up or Down key is released.
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7 Day Time Switch (H5S) Models AHPR: Proofer-Retarder only (pages 23 32)
Fig. 3
NOTE: Times stored in P1 control Proofer functions; P2 time settings control the Retarder. The timerprevents P1 (Proofer) and P2 (Retarder) set times from overlapping.
TO ERASE TIMES STORED IN P1 AND P2
Select P1 and press the CLR (Clear) key this erases P1 memory.
Select P2 and press the CLR (Clear) key this erases P2 memory.
NOTE: Use the RUN position during automatic operations to control theProofer-Retarder using the programmed start and stop times for each dayof the week.
TIMER MEMORY CAPACITY
The timer can be programmed for up to 24 eventsin all. An event is a start date-time or a stop date-time. A start date-time and a stop date-time are thetwo required events for every program. When 12programs have been entered, the Event Number(Fig. 4) will be reduced to 0 and no more programscan be entered.
NOTE: The zero hour (0:00) on this timer is thetwelfth hour on most clocks. For example: 0:01 -0:59 AM is 12:01 - 12:59 AM, just after midnight.Also, 0:01 - 0:59 PM is 12:01 - 12:59 PM, afternoon. Fig. 4
SHIFT
DAY
SET/RESET
h
m
PROG
SUN MON TUE WED THU FRI SAT
OUT
CHECK WRITE
TIME ADJ
P1
P2
RUN
1 OUT 2
ON
AUTO
OFF
CYCLE / PULSE COPY CLR
s ss
TIMER 1 2 MAN
MODE BOOT
PULSE 1 2 AUTO
ON
Indicator Light
Day Shift Key
Day Set / Reset Key
Hour Set Key
Minutes Set Key
P1 P2 Run
Selector Switch
Clear Key
Cycle / Pulse Key
(Not Used)Copy Key
Write Key
Check Key
P1 - On Auto Off
Selector Switch
P2 - On Auto Off
Selector Switch
Time Adjust Key
Mode Selector(Not Used)
P1
P2
RUNP1
P2
RUNP1
P2
RUN
SUN MON TUE WED THU FRI SAT
:
: :
w
_________________
____241 PROG
Event
Number
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SETTING THE CURRENT DAY-OF-THE-WEEK AND TIME-OF-DAY
Select the RUN position.
The display indicates the dayand time: Fig. 5 indicates it isTuesday, 8:15 am. If this is not
the correct Date and Time, resetas follows:
Press the Time Adjust key for 2 to 3 seconds. The clock flashes (Fig. 6).
Press the Day Shift key until the arrow,w, is positioned on today's Day-of-the-Week.
Press the Day Set / Reset key once to accept the Day-of-the-Week (Fig. 7).
Press the Hour Set key until the hour (and AM or PM) is displayed.
Press the Minutes Set key until the minutes are displayed (Fig. 8).
Press the Write key to validate (accept) the date and time (Fig. 9).
Fig. 5
Fig. 8 Fig. 9
Fig. 6 Fig. 7
SUN MON TUE WED THU FRI SAT
8 : 1 5AM
: :
_________________
____
P1
P2
RUN
SUN MON TUE WED THU FRI SAT
w
8 : 1 5AM
SUN MON TUE WED THU FRI SAT
w
8 : 1 5AM
SUN MON TUE WED THU FRI SAT
w
2 : 2 1PM
: :
_________________
____
SUN MON TUE WED THU FRI SAT
w
2 : 2 1PM
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Fig. 10
Fig. 11 Fig. 12
Fig. 13 Fig. 14
PROGRAMMING START AND STOP TIMES FOR P1: PROOFER FUNCTIONS
Select the P1 position.
The display (Fig. 10) indicates that 24 eventsor 12 programs can be entered (no programshave been entered). The P1-P2-RUN switch is
positioned on P1, indicated by 1 .
The flashing date line and up arrow,,indicate that the start date and time can beprogrammed. Once the start date and timehave been programmed, the flashing downarrow, , prompts for the stop date and time.
Press the Day Shift key until the arrow, w, is positioned on the start day-of-week (Fig. 11).
Press the Day Set / Reset key once to accept the start day-of-week (Fig. 12).
Press the Hour Set key until the start hour and AM or PM are displayed.
Press the Minutes Set key until the start minutes are displayed (Fig. 13).
Press the Write key to validate (accept) the start date and time (Fig. 14). The event numberchanges from 24 to 23.
Programming the stop date and time for P1 continues on the next page.
SUN MON TUE WED THU FRI SAT
:
: :
w
_________________
____241 PROG
BLINKING
P1
P2
RUN
SUN MON TUE WED THU FRI SAT
:
: :
w
_________________
____241 PROG
BLINKING
SUN MON TUE WED THU FRI SAT
:
: :
w
_________________
____241 PROG
BLINKING
SUN MON TUE WED THU FRI SAT
: :
w
_________________
____241 PROG
BLINKING
8 : 2 0AM
SUN MON TUE WED THU FRI SAT
w
PROG
_________________
____ 231
BLINKING
:
AM 8 : 2 0 :
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26
NOTE: Skip the next two steps if the stop day-of-week is the same as the start day-of-week.
Press the Day Shift key until the arrow, w, is positioned on the stop day-of-week (Fig. 15).
Press the Day Set / Reset key once to accept the stop day-of-week (Fig. 16).
Press the Hour Set key, beginning at the start time (Fig. 17) and continue pressinguntil the stop hour and AM or PM are displayed (Fig. 18).
Press the Minutes Set key until the stop minutes are displayed (Fig. 19).
Press the Write key to validate (accept) the stop date and time (Fig. 20). The display revertsto Fig. 10 with the event number changed from 23 to 22.
The program is now complete. To enter another P1 program, repeat from on page 25; or, exit P1.
Fig. 17 Fig. 18
Fig. 19 Fig. 20
Fig. 15 Fig. 16
SUN MON TUE WED THU FRI SAT
PROG
:
8 : 2 0 : AM
BLINKING
_________________
____ 231
w
SUN MON TUE WED THU FRI SAT
8 : 2 0 : AM
:
PROG
BLINKING
_________________
____ 231
w
SUN MON TUE WED THU FRI SAT
8 : 2 0 :
PROG
AM
AM 8 : 2 0
BLINKING
_________________
____ 231
w
SUN MON TUE WED THU FRI SAT
8 : 2 0 :
PROG
AM
PM 4 : BLINKING
_________________
____ 231
w
SUN MON TUE WED THU FRI SAT
8 : 2 0 :
PROG
PM4 : 5 0
BLINKING
_________________
____ 231
AM
w
SUN MON TUE WED THU FRI SAT
PROG
_________________
____ 221
8 : 2 0 4 : 5 0
:
AM PM
w
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27
PROGRAMMING START AND STOP TIMES FOR P2: RETARDER FUNCTIONS
Select the P2 position.
Fig. 21 indicates 18 events (9programs) can yet be programmed.The P1-P2-RUN switch is set on P2.
The flashing date line and up arrow,,indicate that the start date and time can beprogrammed. Once the start date and timehave been programmed, the flashing downarrow, , prompts you to program the stopdate and time.
Press the Day Shift key until the arrow, w, is positioned on the start day-of-week (Fig. 22).
Press the Day Set / Reset key once to accept the start day-of-week (Fig. 23).
Press the Hour Set key until the start hour and AM or PM are displayed.
Press the Minutes Set key until the start minutes are displayed (Fig. 24).
Press the Write key to validate (accept) the date and time (Fig. 25). The event numberchanges from 18 to 17.
Programming the stop date and time for P2 continues on the next page.
Fig. 21
Fig. 22 Fig. 23
Fig. 24 Fig. 25
P1
P2
RUN
SUN MON TUE WED THU FRI SAT
: :
w
_________________
____182 PROG
BLINKING
:
SUN MON TUE WED THU FRI SAT
: :
w
PROG
_________________
____182
BLINKING
:
SUN MON TUE WED THU FRI SAT
: :
w
PROG
BLINKING_________________
____182
:
SUN MON TUE WED THU FRI SAT
: :
w
PROG
PM
5 : 3 0BLINKING_____
________________18
2
SUN MON TUE WED THU FRI SAT
5 : 3 0 :
w
PROG
PM
BLINKING
_________________
____ 172
:
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28
NOTE: Skip the next two steps if the stop day-of-the-week is the same as the start date.
Press the Day Shift key until the arrow, w, is positioned on the Day-of-the-Week (Fig. 26).
Press the Day Set / Reset key once to accept the new Day-of-the-Week (Fig. 27).
Press the Hour Set key, beginning at the start time (Fig. 28) and continue pressinguntil the 'stop' hour and AM or PM are displayed (Fig. 29).
Press the Minutes Set key until the stop minutes are displayed (Fig. 30).
Press the Write key to validate (accept) the stop date and time (Fig. 31). The display revertsto Fig. 10 with the event number changed from 17 to 16.
The program is now complete. To enter another P2 program, repeat from on page 27; or, exit P2.
Fig. 28 Fig. 29
Fig. 30
Fig. 26 Fig. 27
SUN MON TUE WED THU FRI SAT
PROG
w
5 : 3 0 : PM
BLINKING
_________________
____ 172
:
SUN MON TUE WED THU FRI SAT
w
5 : 3 0 : PM
PROG
BLINKING
_________________
____ 172
:
SUN MON TUE WED THU FRI SAT
5 : 3 0 :
PROG
PM
w
PM 5 : 3 0
BLINKING
_________________
____ 172
SUN MON TUE WED THU FRI SAT
5 : 3 0 :
PROG
PM
w
AM 7 : BLINKING
_________________
____ 172
SUN MON TUE WED THU FRI SAT
5 : 3 0 :
PROG
w
AM7 : 3 0
PM
BLINKING
_________________
____ 172
SUN MON TUE WED THU FRI SAT
PROG
w
Fig. 31
_________________
____ 162
PM AM5 : 3 0 7 : 3 0
:
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29
PROGRAMMING A PAUSE OR TIME DELAY BETWEEN TWO PROGRAMS
To program a pause between the stop time of one program and the start time of the next, set the stoptime prior to the next start time as shown in the following examples:
EXAMPLE MODE START DAY START TIME STOP DAY STOP TIME
1 P1: Proofer Monday 8:00 AM Monday 5:00 PM
2 P2: Retarder Monday 5:30 PM Tuesday 7:30 AM
3 P1: Proofer Tuesday 8:00 AM Tuesday 5:00 PM
Between the stop time for example 1 and the start time for example 2, a 30 minute delay has beenscheduled. Also, a 30 minute delay is scheduled between the stop time for example 2 and the starttime for example 3. During this time delay, the fans will continue to run for a maximum of 30 minutes.
PLANNING YOUR WEEKLY SCHEDULE
If several days of the week have the same schedule, they can all be in the same program. Whenselecting the start days of the week, merely repeat the selection (use the Day Shift key followed by the
Day Set / Reset key repeatedly). Then select the start hour and minutes only once since they are tobe the same. Do the same for the stop days of the week and the stop hours and minutes. For example,if the P1 Proofer function were to be the same as example 1 above for Monday, Tuesday, Wednesday,Thursday, and Friday the final set displays would look like Figs. 32, 33.
If scheduling example 2 for five overnight retarder mode functions, the final set displays would look likeFigs. 34, 35. Notice the removal of Monday and inclusion of Saturday in the stop day selection.
Fig. 32 Fig. 33
Fig. 34 Fig. 35
SUN MON TUE WED THU FRI SAT
PROG_____
____________
____ 2318 : 0 0 :
8 : 0 0
AM
w
AM
SUN MON TUE WED THU FRI SAT
PROG_____
____________
____ 2218 : 0 0 5 : 0 0
5 : 0 0
AM PM
w
PM
SUN MON TUE WED THU FRI SAT
PROG
5 : 3 0 :
5 : 3 0
AM
w
PM
_________________
____ 212
SUN MON TUE WED THU FRI SAT
PROG
_________________
____ 202
5 : 3 0 7 : 3 0
7 : 3 0AM
w
AMPM
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30
PROGRAMMING AN OPERATION FOR LONGER THAN ONE DAY
The timer can be programmed to start one day and stop several days later. For example, to start at8:30 AM Monday and stop at 11:30 AM Wednesday, the final set displays would look like Figs. 36 & 37.Use the Day Set / Reset key to remove the Monday designation when setting the stop day. Then usethe Day Shift key twice and the Day Set / Reset key once to fix the stop day on Wednesday.
Fig. 36 Fig. 37
REVIEWING AND CHANGING THE SET TIMES FOR EITHER P1 OR P2
The set times for P1 can be reviewed and changed, if necessary, by setting the P1-P2-RUN switch on P1 and pressing the Write key. If necessary, change the settings usingthe appropriate keys; then, press the Write key to continue. Each time the Write key ispressed, the set times are displayed in the sequence they were set. Press the Write keyafter all set times have been displayed.
Set the P1-P2-RUN switch on P2 to review and change the settings for P2.
REVIEWING THE SET TIMES FOR BOTH P1 AND P2 FROM THE RUN POSITION
The set times for today can be reviewed with the P1-P2-RUN switch on Run, by pressingthe Check key. First, the set times for P1 are displayed, starting from the earliest starttime. Then the set times for P2 are displayed. Press the Check key after all the set timeshave been reviewed to return to the Run display. If the control is left untouched for 20seconds, the Run display automatically returns.
To review the set times for a day-of-the-week other than today, press the Day Shift keyuntil the arrow, w, is positioned on the desired day-of-week; then press the Day Set key.Press the Check key to step through theset times for this day in sequence. Thestart times and stop times for P1 are
displayed beginning with the earliest starttimes (Fig. 38). Then the start and stoptimes for P2 are displayed. After all settimes have been displayed, the displayreturns to the Run display. If the controlis left untouched for 20 seconds, the Rundisplay automatically returns.
Fig. 38
SUN MON TUE WED THU FRI SAT
PROG
_________________
____ 231
8 : 3 0 :
8 : 3 0
AM
w
BLINKING
AM
SUN MON TUE WED THU FRI SAT
PROG
_________________
____ 221
AM
w
8 : 3 0 1 1 : 3 0 AM
1 1 : 3 0AM
P1
P2
RUN
P1
P2
RUN
P1
P2
RUN
P1
P2
RUNSUN MON TUE WED THU FRI SAT
_________________
____ 221
AM
w
8 : 3 0 1 1 : 3 0 AM
PROG
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DAY OVERRIDE: Temporarily Copying Program(s) From One Day-Of-The-Week To Another
Both P1 and P2 program(s) can be copied from one day-of-the-week to another; the original settingsare restored after one week. This allows you to temporarily copy Sunday's program(s) to a holiday thatfalls in the middle of the week and resume the normal schedule the next week. After copying, reviewthe settings as described on the previous page. The example copies Sunday's program(s) toWednesday.
With the P1-P2-RUN switch positioned on Run, (display looks like Fig. 39), hold down theCopy key for at least one second. Fig. 40 should display.*
Select the day you want to copy to (Wednesday); use Day Shift and Day Set / Reset keysto select the day. Fig. 41 displays. Press the Write key. Fig. 42 displays.
Select the day you want to copy from (Sunday); use Day shift and Day Set / Reset keysto select the day. Fig. 43 displays. Press the Write key. Fig. 44 displays.
* NOTE: If Fig. 42 displays, a day override for the week has already been programmed; this can be cleared and reset.
Fig. 39 Fig. 40
Fig. 43 Fig. 44
Fig. 41 Fig. 42
P1
P2
RUN
SUN MON TUE WED THU FRI SAT
PROG
_________________
____ 111
9 : 0 0 5 : 0 0
8 : 3 0
AM
w
AM
PM
SUN MON TUE WED THU FRI SAT
PROG
BLINKING
w
SUN MON TUE WED THU FRI SAT
PROG
w
SUN MON TUE WED THU FRI SAT
PROG
w w w w w w w
BLINKING
SUN MON TUE WED THU FRI SAT
PROG
w
SUN MON TUE WED THU FRI SAT
PROG
_________________
____ 111
9 : 0 0 5 : 0 0
8 : 4 1
AM
w
AM
PM
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RUNNING A PROGRAM (Fig. 45)
Fig. 45
The Current Time is 9:30 AM Monday.
P1 (Proofing) is operating. It started at 9:00 AM and will stop at 5:00 PM.
NOTE: When P2 (Retarding) is ON, 2 is displayed in the OUT and PROG boxes.
NOTE: When neither P1 nor P2 is running and P1 (Proofing) is the next program to be started,1 is displayed in the PROG box and the programmed start and stop times are displayed. Whenneither P1 nor P2 is running and P2 (Retarding) is the next program to be started, 2 is displayedin the PROG box and the programmed start and stop times are displayed.
IN CASE OF POWER FAILURE
The Time Switch maintains memory during a power failure but there is no output, the display is off, andthe ON indicator light is not lit. With the BOOT switch on AUTO, the time switch resumes its operationas programmed after power recovery. If the BOOT switch is on MANUAL, the keyhole indicator blinkson the display screen after power recovery and the output does not turn on until the BOOT switch isset on the AUTO position.
SHIFT
DAY
SET/RESET
h
m
PROG
SUN MON TUE WED THU FRI SAT
OUT
CHECK WRITE
TIME ADJ
P1
P2
RUN
1 OUT 2
ON
AUTO
OFF
s ss
TIMER 1 2 MAN
MODE BOOT
PULSE 1 2 AUTO
RUN PositionP1 & P2 Switches on AUTO
9 : 0 0 5 : 0 0
9 : 3 0
AM
w
AM
PM
_________________
____ 1111
P1 (Proofing) is ON
Boot Switch on AUTO
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THE HEATED AIR STREAM
FLOWS THROUGH A FINE
MIST WATER SPRAY,
PICKING UP MOISTURE.
ANY LARGE WATER DROPS ARETRAPPED BY THE AIR FILTER.
HOT MOIST AIR IS DELIVERED TO
THE PROOFING CHAMBER.
CONTINUOUS RECIRCULATION
GENTLY REPEATS THE CYCLE.
FANS CIRCULATE AIR DOWN
THROUGH HEATING ELEMENTS
AND THE AIR IS HEATED.
HUMIDIFIER, HEATER, AIR FILTER, AND FAN UNIT (Fig. 46)
TEMPERATURE AND HUMIDITY PROBE
IS LOCATED IN RETURN AIR STREAM.
EXCESS WATER
FLOWS TO DRAIN.
Fig. 46
DOOR CLOSER (Fig. 47)
Fig. 47
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CLEANING
Clean the inside of the cabinet and the doors weekly with a warm water solution of mild household liquiddishwashing detergent (such as Palmolive green or Ivory). Do not use anything containing grit,abrasive materials, bleach, or harsh chemicals. Be cautious with new or improved formulas; use onlyproducts approved for stainless steel. Rinse thoroughly and dry with a clean soft cloth. Do not usesteel wool to clean surfaces.
Remove the filter and rinse clean weekly. Replace filter when necessary.
NOTE: Failure to follow use, care and maintenance instructions may void your Hobart warranty.
RETARDING
The retarder temperature is usually set at 38F. Defrosting frozen dough at retarder temperaturestakes 6 hours minimum; dough products can be stored for as long as 48 hours in the retarder using thecool humid air so dough products do not dry out. Dough should not be refrozen after thawing. Theretarder slows the yeast fermentation process, reduces gas formation, and inhibits raising of dough.
Products removed from the retarder should be left at room temperature for 5 7 minutes before beingput in the proofer. This will reduce moisture condensation when cold metal pans are placed in the warmhumid proofer.
PROOFING
Controlled temperature and humidity in the proofer promotes yeast fermentation which generates gasand causes the dough to rise. Proofing takes from 45 60 minutes depending on the product. Atemperature setting of 95F and humidity at 85% are typical but will vary slightly depending on theproduct being proofed. The chart below is for guidelines only ask your dough supplier for technicalproduct reports to set up your own chart.
Product
Proofing Baking
Temperature
F% Humidity
Proof Time
Minutes
Temperature
F
Steam Time
Seconds
Bake Time
Minutes
Rolls 95F 85% 55 min 375F 12 sec 12 min
French Crust Bread14 oz
90F 90% 45 min 375F 15 sec 20 min
French Crust Bread
10 oz
90F 85% 45 min 360F 12 sec 18 min
Bagels 85F 85% 50 min 400F 20 sec 15 min
Croissants 75F 70% 30 min 360F 0 12 min
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SERVICE
Contact your local Hobart-authorized service office for any repairs or adjustments needed on thisequipment.
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NOTES