F-MT MULTITASKING MILLING-TURNING MACHINE - … · F-MT MULTITASKING MILLING-TURNING MACHINE High...
Transcript of F-MT MULTITASKING MILLING-TURNING MACHINE - … · F-MT MULTITASKING MILLING-TURNING MACHINE High...
F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E
MULTI-PURPOSE MILLING AND TURNING MACHINE
DYNAMIC AND VERSATILESuited to customer’s requirement
With this unique solution SORALUCE opens a new dimension in the integration of several processes in one
machine: traditional milling machine operations plus turning capabilities for heavy duty components, providing the
possibility of manufacturing complex components in one machine and in one single setup.
These Multi-Task machines can complete all operations in a single setup – turning, milling, boring, drilling, tapping –
on very intricate parts for industries such as the aeronautical, energy and precision engineering components, being
suitable for unitary and serial production.
F-MT MULTITASKING MILLING-TURNING MACHINE
F - M T M U LT I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E
High dynamics
The machine is provided with high dynamics: 45
m/min for the X axes and 35 m/min for the Y
and Z axes, being the acceleration of 2 m/s2 in
each individual axis. This, combined with the high
power and torque of the main spindle and the
improved thrust forces in all axes (up to 16 kN),
results in a state-of-theart solution for high chip
removal capacity and stable cutting conditions for
both milling and turning.
BACKGROUND CONCEPTS
Long lasting high precision
Rigid and stable design for the highest precision:
all main machine elements made from cast
iron; GG30.
High performance
High precision and efficiency provided by a
high torque direct drive spindle motor, which
also guarantees low heat, reduced noise and
no maintenance.
The longitudinal axis is driven by two servomotors, two gearboxes and a double rack and pinion. The
vertical and cross axes are driven by preloaded ball screws with double recirculating nuts. Its heavy duty
design and high dynamics provides the optimum in power and cutting speed capability.
Driving system
CONSTRUCTION CHARACTERISTICS
Rigid and stable design for the highest precision: all
main machine elements made from cast iron; GG30.
Guiding system
F - M T M U L T I T A S K I N G M I L L I N G - T U R N I N G M A C H I N EF - M T M U L T I T A S K I N G M I L L I N G - T U R N I N G M A C H I N E
T h i s c o m p a c t s o l u t i o n i s b a s e d i n
t h e s u c c e s s f u l S O R A L U C E F L m o d e l ,
i n t e g r a t i n g n o w a fl e x i b l e w o r k i n g
a r e a t h a t c a n b e c o n fi g u r e d t o t h e
c u s t o m e r s ’ n e e d s w i t h o n e o r m u l t i p l e
w o r k i n g s t a t i o n s w i t h fi x e d t a b l e s a n d
r o t a r y t a b l e s u s a b l e f o r b o t h m i l l i n g
a n d t u r n i n g o p e r a t i o n s .M a c h i n e t a b l e
i s p r e p a r e d f o r t h e i n t e g r a t i o n o f a
t u r n i n g t a b l e , s o b o t h t u r n i n g t a b l e a n d
m a c h i n e t a b l e s u r f a c e s a r e a t t h e s a m e
h e i g h t , p r o v i d i n g a h i g h l y v e r s a t i l e a n d
e r g o n o m i c w o r k i n g a r e a .
F o r a p e r f o r m i n g t u r n i n g b e h a v i o u r, t h e m a c h i n e
i s e q u i p p e d w i t h a s p e c i fi c t u r n i n g a t t a c h m e n t ,
c o n n e c t e d t o t h e h e a d b y m e a n s o f a n a d a p t o r
fl a n g e .
T h e t u r n i n g a t t a c h m e n t i s l o c k e d t o t h e h e a d b y
m e a n s o f a H i r t h c o u p l i n g . T h i s s o l u t i o n , d e v e l o p e d
b y S O R A L U C E , p r o t e c t s t h e b e a r i n g s f r o m t h e
t u r n i n g e f f o r t s a n d p r o v i d e s h i g h l y v e r s a t i l e f e a t u r e s ,
g i v i n g fl e x i b i l i t y t o a t t a c h o t h e r h e a d a t t a c h m e n t s a s
s p i n d l e e x t e n s i o n s o r a n g u l a r h e a d s .
C a p t o C 8 e q u i p p e d t o o l s a r e u s e d f o r t h e t u r n i n g
o p e r a t i o n s , b e i n g a v a i l a b l e b o t h m a n u a l a n d
a u t o m a t i c t o o l c h a n g e v e r s i o n s f o r t h e t u r n i n g t o o l s .
T h e m a c h i n e i n c l u d e s a f u l l y e n c l o s e d w o r k i n g a r e a
w i t h a u t o m a t i c o p e r a t e d d o o r s a n d w i d e l y d i m e n s i o n e d
w i n d o w s f o r a v e r y c o n v e n i e n t v i e w o f t h e w o r k i n g a r e a .
A s e p a r a t e r o o m f o r t h e A T C e n a b l e s t o c h a n g e t h e
t o o l s d u r i n g t h e w o r k i n g c y c l e a n d t h e c o m p l e t e
p e r i m e t e r c l o s i n g e n a b l e s t o h a v e a v e r y c l e a n
i n t e g r a t i o n o f t h e c o m p l e t e m a c h i n e i n t o t h e w o r k s h o p
w i t h i n a c o m p a c t f o o t p r i n t .
T h e c o n t r o l p a n e l i s l o c a t e d o n a n i n d e x i n g a n d
t e l e s c o p i c p e n d a n t a r m , w h i c h a l l o w s t h e f u l l c o n t r o l
f r o m t h e o u t s i d e w h e n w o r k i n g i n a u t o m a t i c m o d e a n d
v e r y c l o s e t o t h e h e a d a n d t h e p a r t w h e n s e t t i n g u p
t h e c o m p o n e n t .
CHARACTERISTICS F-MT 3000 F-MT 4000 F-MT 5000
Longitudinal traverse, “X” axis mm 3000 4000 5000
Vertical traverse, “Y” axis mm 1600
Cross traverse, “Z” axis mm 1000 / 1300
Heads Universal / Orthogonal
Spindle power kW 43
Spindle nose taper ISO-50 / HSK-100
Spindle speed range rpm 4000 / 5000 / 6000
Rapid traverse mm/min 45000 (X axis) / 35000 (Y, Z axes)
CNC system Heidenhain iTNC 530 / Heidenhain TNC640 / Siemens 840 D SL
Coolant system External coolant system over a ring / Internal coolant system up to 70 bar
Tool magazine No. tools 40 / 60 / 80 / 100 / 120
Machine weight kg 31000 32100 33200
TECHNICAL SPECIFICATIONS F-MT
LAYOUT F-MT
1000/1300
1600 4130
3000 / 4000 / 5000
950
1000
11503450
7100 / 8150 / 9300
7100 / 8150 / 9300
3150
3450
Dimensions in mm.
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MORE INFORMATION ABOUT SORALUCE F-MT MULTITASKING MILLING-TURNING MACHINE AT
If your mobile phone has the QR code reader tool you will be able to go directly to our site at www.soralucemillingboring.com
SORALUCEOsintxu auzoa
P.O. Box 90
E-20570 BERGARA (Gipuzkoa) Spain
Tel.: +34 943 76 90 76
Fax: +34 943 76 51 28
www.danobatgroup.com
SORALUCE GLOBAL SOLUTIONS
By the customer's side from the start:
· Local sales service team at your disposal.
· Production process analysis by local product engineers.
· Feasibility analysis.
· Technical & financial studies.
Project management:
· Machine set-up & commissioning.
· Personnel training.
· Production assistance.
Custom solutions:
· Custom machining solutions.
· Machining process improvement studies.
· Tooling.
· Fixturing.
· Software.
· Customer part machining acceptance trials.
Together throughout a machine's life:
· Technical assistance by local service engineers.
· Telephone support.
· Hotline.
· Service contracts.
· Preventive maintenance.
· Spare part management .
www.soralucemillingboring.com