Extending the Limits of Underwater Mountable DP Thrusters: New … · 2016-11-18 · DYNAMIC...
Transcript of Extending the Limits of Underwater Mountable DP Thrusters: New … · 2016-11-18 · DYNAMIC...
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DYNAMIC POSITIONING CONFERENCE October 11-12, 2016
THRUSTERS
Extending the Limits of Underwater MountableDP Thrusters:
New Unique Advantages of Gearless Azipod DZ
Kimmo Kokkila
ABB Marine
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© ABBSlide 1 3AFV6088515 A
© ABBSlide 1 3AFV6088515 A
Extending the limits of UW mountable thrusters: New unique advantages of gearless Azipod DZ
Kimmo Kokkila, Product Manager, 2016
Photo: AP/Gerald Herbert
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© ABBSlide 2 3AFV6088515 A
© ABBSlide 2 3AFV6088515 A
Azipod® – gearless thruster familyPower range 2…22 MW
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© ABBSlide 3 3AFV6088515 A
© ABBSlide 3 3AFV6088515 A
Azipod® – gearless thrusterReferences from all vessel segments
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© ABBSlide 4 3AFV6088515 A
© ABBSlide 4 3AFV6088515 A
Azipod® – gearless thrusterExperience
25 years5,000 megawatts
12 million operation hours
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© ABBSlide 5 3AFV6088515 A
© ABBSlide 5 3AFV6088515 A
Azipod® – gearless thrusterAzipod® Global Service
Azipod factory or service workshop
ABB Marine Service Center
Azipod Global Service headcount: >100 persons
>50 % of Azipod installed base covered by maintenance agreements
Global 24/7 Technical Support
Remote Diagnostic Services (RDS) available
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© ABBSlide 6 3AFV6088515 A
© ABBSlide 6 3AFV6088515 A
Azipod® – gearless thrusterAzipod® D product series
Open (DO) and
ducted (DZ) propellersPower range 1.5…7.5
MW
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© ABBSlide 7 3AFV6088515 A
© ABBSlide 7 3AFV6088515 A
Azipod® – gearless thrusterAzipod® family
Azipod® C Azipod® D Azipod® X Azipod® V
Power (MW) 1.5 – 4.7 1.5 – 7.5 7 – 22 6 – 17
Max ice class 1A 1AS / PC5 1AS PC1
Max thrust 93 t 130 t - -
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© ABBSlide 8 3AFV6088515 A
© ABBSlide 8 3AFV6088515 A
Azipod® – gearless thrusterAzipod® DZ series
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© ABBSlide 9 3AFV6088515 A
© ABBSlide 9 3AFV6088515 A
Azipod® – gearless thrusterAzipod® DZ series
Azipod DZ
Frame size Max power
980 2.4 MW1100 3.1 MW1250 4.2 MW1400 5.5 MW1600 7.5 MW
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© ABBSlide 10 3AFV6088515 A
© ABBSlide 10 3AFV6088515 A
More power, thrust and efficiency:better performance for vessel
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© ABBSlide 11 3AFV6088515 A
© ABBSlide 11 3AFV6088515 A
Azipod® – gearless thrusterAzipod® DZ series
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© ABBSlide 12 3AFV6088515 A
© ABBSlide 12 3AFV6088515 A
Azipod® – gearless thrusterAzipod® DZ series
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© ABBSlide 13 3AFV6088515 A
© ABBSlide 13 3AFV6088515 A
Domeless under-water mounting solution:saves space and time
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© ABBSlide 14 3AFV6088515 A
© ABBSlide 14 3AFV6088515 A
Under-water mountingDomeless UW mounting solution
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© ABBSlide 15 3AFV6088515 A
© ABBSlide 15 3AFV6088515 A
Under-water mounting
Whole thruster (Propulsor + Steering Module) assembled
as a single unit in factory
Traditional solution uses large domes
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© ABBSlide 16 3AFV6088515 A
© ABBSlide 16 3AFV6088515 A
Under-water mounting
Six small flanges instead of
large domesSteering Module pre-installed
and permanently connected to vessel systemsFast connections between
Propulsor and Steering ModuleOnly Propulsor changed UW –
less lifting capacity needed!Faster change-out and less
space needed onboard
Domeless UW mounting solution
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© ABBSlide 17 3AFV6088515 A
© ABBSlide 17 3AFV6088515 A
Under-water mountingDomeless UW mounting solution
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© ABBSlide 18 3AFV6088515 A
© ABBSlide 18 3AFV6088515 A
Under-water mounting
Save space onboard
(no storing of large domes)Light flanges are faster
& safer to handleLow weight for
outboard propulsor part – less lifting/crane capacity needed
Domeless UW mounting solution
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© ABBSlide 19 3AFV6088515 A
© ABBSlide 19 3AFV6088515 A
New patented bearing condition algorithm:Increase uptime
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© ABBSlide 20 3AFV6088515 A
© ABBSlide 20 3AFV6088515 A
Azipod® – gearless thrusterESPD bearing condition monitoring
ABB have extensive knowledge of
large thruster bearingsPatented bearing health monitoring
algorithm: Early Shock Pulse Detection (ESPD)Indicates start of raceway surface
crack earlier than any other system currently available in the market for large bearingsOriginally developed for 14…22 MW
Azipod units, but benefits also Azipod D power range (up to 7.5 MW)Reduces risk of unplanned
maintenance!
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© ABBSlide 21 3AFV6088515 A
© ABBSlide 21 3AFV6088515 A
Azipod® – gearless thrusterESPD bearing condition monitoring
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© ABBSlide 22 3AFV6088515 A
© ABBSlide 22 3AFV6088515 A
Azipod® – gearless thrusterESPD bearing condition monitoring
More time to react and plan for the
best mitigating action for defectsBalancing operation power for the
defected thruster reduces the further development of a bearing defectImproves likelihood to continue
the operation till scheduled maintenance to the thruster can be performedBetter knowledge to make
decision of bearing maintenance interval
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© ABBSlide 23 3AFV6088515 A
© ABBSlide 23 3AFV6088515 A
Azipod D reference projects
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© ABBSlide 24 3AFV6088515 A
© ABBSlide 24 3AFV6088515 A
Azipod® – gearless thrusterAzipod® D series
Frame size Azipod DZ Azipod DO
980 2.4 MW 2.5 MW
1100 3.1 MW 3.3 MW
1250 4.2 MW 4.8 MW
1400 5.5 MW 5.5 MW
1600 7.5 MW 7.5 MW
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© ABBSlide 25 3AFV6088515 A
© ABBSlide 25 3AFV6088515 A
Azipod® D referencesOffshore vessels, deliveries 2017-2018
x 2 vessels
2 x 4.2MWAzipod DZ1250P
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© ABBSlide 26 3AFV6088515 A
© ABBSlide 26 3AFV6088515 A
Azipod® D referencesMultipurpose vessels, deliveries 2018
x 3 vessels
2 x 4.2MWAzipod DZ1250P
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© ABBSlide 27 3AFV6088515 A
© ABBSlide 27 3AFV6088515 A
Azipod® D referencesLuxury discovery yacht, delivery 2018
2 x 3 MWAzipod DO1250A-PC6
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© ABBSlide 28 3AFV6088515 A
© ABBSlide 28 3AFV6088515 A
Summary
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© ABBSlide 29 3AFV6088515 A
© ABBSlide 29 3AFV6088515 A
Faster, safer, lighter domeless UW mounting
25 years and 5 GW of experience with Azipod
Tailorable dimensions
Extending the limits of UW mountable DP thrustersNew unique advantages of Azipod DZ
7.5 MW and 130 tonnes
Early warning bearing condition monitoring
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© ABBSlide 30 3AFV6088515 A
© ABBSlide 30 3AFV6088515 A
Questions..?
Azipod® DZ
Thank you!
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