Expresso Bikes EF S2 Install Guide

Expresso Fitness Corporation P/N 2500.0005.03

S2 Installation Guide

Expresso Fitness Corporation

845 Stewart Drive, Suite D Sunnyvale (CA) 94085 USA Phone: (within USA) (888) 528-8589 x9 (International) +1 (408) 746-9151

E-mail: [email protected] March 2007

S2 Installation Guide Expresso Fitness Corporation

May 4, 2007

Table of Contents Safety instructions 3 Contents and required tools 4 Shipped Hardware and required tools 6 Inventory List 7 Attach pedestal, monitor and bike chassis 8 Connect external cables 13 Connecting the Linksys Wireless-N Router 14 Test and configure S2 15

CAUTION: Any changes or modifications to this equipment by other than authorized personnel will void the product warranty.

While every attempt was made to verify the information in this document at the time of writing, the information in this document is provided “as is” without warranty of any kind and is subject to change without notice.

Copyright © 2006 by Expresso Fitness Corporation. All rights reserved. No part of the contents of this document may be reproduced or transmitted in any form or by any means without written consent of the publisher.

Expresso Fitness and the Expresso Fitness logo are trademarks of Expresso Fitness Corporation.

All other designated trademarks, registered trademarks, copyrights and brands are the property of their respective owners.

Part identifier 2500.0005.03


May 4, 2007

Safety Instructions Installation/movement

DANGER: Never open the S2 computer pedestal. This may expose you to risk of shock, fires or injury.

DANGER: To reduce risk of burns or shocks only use grounded (three prong) power cords.

DANGER: To reduce the risk of electrical shock, always unplug the S2 before attempting any maintenance activity.

CAUTION: Keep the power cord away from heated surfaces. Do not pull the equipment by the power cord or use the cord as a handle.

CAUTION: If the electrical cord is damaged, it must be replaced by the manufacturer, an authorized service agent or a similarly qualified person to avoid a hazard.

CAUTION: Never operate a S2 with the air vents blocked. Keep air openings free of lint, hair or any obstructing materials.

CAUTION: Do not use this product in areas where aerosol spray products are being used or where oxygen is administered. Such substances create the danger of combustion and explosion.

CAUTION: Do not install the S2 outdoors, near swimming pools or in areas of high humidity.

CAUTION: Any changes or modifications to this equipment by other than authorized personnel could void the product warranty.

This equipment has been certified to comply with the limits for a Class B computing device, pursuant to Subpart J of Part 15 of FCC Rules.

Yes No


May 4, 2007

Contents List of components (there should be a simple picture so people can visually identify these parts). 1. S2 chassis 2. Pedestal 3. LCD monitor 4. Monitor cover 5. Pedestal cable cover 6. Bracket A 7. Pedestal I/O cover

Molex Connectors

VGA for monitor

Power for monitor

Pedestal

Molex Connectors

S2 Chassis


May 4, 2007

Contents Continued

Pedestal cable cover

Monitor cover

LCD Monitor

Bracket A

Pedestal I/O cover


May 4, 2007

Shipped Hardware

Tools required • Metric

– #2 Allen wrench – #2.5 Allen wrench – #3 Allen wrench – #6 Allen wrench – #8 Allen wrench – #2 Phillips screwdriver

Monitor Screws

Pedestal cable cover

screws

Monitor Cover

Screws

Pedestal Screws

Bracket A Screws

Interconnect Channel Screws

M4 x 10 M4 x 15 M3 x 10 M4 x 15 M10 x 20 M8x 15


May 4, 2007

Inventory Check list

Read first packet S2 Installation Guide S2 User Guide S2 Chassis S2 Pedestal with I/O cover Monitor Monitor Cover Bracket A Pedestal cable cover (4) Interconnect cover screws (M4 x 15) (4) Monitor screws (M4 x 10) (6) Monitor cover screws (M3 x 10) (2) Pedestal screws (M4 x 2.5) (2) Bracket A screws (M10 x 15) (2) Interconnect Channel screws (M10 x 20) (1) Power Cord Right Angle CAT5e cable __ 7ft __ 14ft __ 25ft __ 50ft 75 Ohm TV cable __ 6ft __ 14 ft Splitter __ 2-way __ 3-way __ 4-way Router __ D-Link (wired) __ Belkin (wireless) __ Linksys (wireless) (1) Linksys 5-port 10/100 switch (depends on configuration) (2) Zip Tie


May 4, 2007

1. Attach pedestal, monitor and bike chassis 1a. Position S2 Chassis Place the S2 in its final site. Note site requirements and procedure on right

1b. Position pedestal in front of the S2 Chassis

1c. Connect Bracket A onto bike using #6

Allen wrench

Note: It is important that the Pedestal and the bike serial number match.

S2 Location Requirements ~ Space

• At least 4’6” wide and 5’6” long with 7’ of vertical clearance

• Flat • Hard, durable flooring

~ A/C Power (110V) to site

~ Power plug within 10 Ft of bike

~ Coax (for TV) to site (optional)

~ Wired or wireless networking to site


May 4, 2007

Note: Make sure to connect A to A and B to B.

1d. Connect interconnect channel to Bracket A and install screws using #8 Allen wrench

1e. Connect Molex connectors


May 4, 2007

1f. Put the pedestal cable cover on the lower bracket by tilting the pedestal forward and install screws using an #2.5 Allen wrench

1g. Connect upper stabilizer bar by installing screws using #3 Allen wrench

Push pedestal forward and connect screws


May 4, 2007

Mounting holes

VGA Cable

Power cable

1h. Mount monitor to pedestal using #2 Phillips screwdriver

1i. Turn Antenna up and tie wrap

1j. Attach VGA and power cables

Important: Hold monitor securely while attaching to pedestal.


May 4, 2007

1k. Install rear monitor cover by using 6 screws with #2 Allen wrench

1l. Level the S2 • Sit on the bike; pedal check for a

rocking back and forth/side to side. • Next adjust the back leveling pads using

a level. • Adjust the front leveling pads; check

with a level. • Adjust the middle leveling pads; check

with a level.


May 4, 2007

2. Connect external cables

2a. Attach power, LAN and — if used — TV cables

2b. Install pedestal I/O cover

Install cover using hand screws

Coax connector (TV)

AC Power plug

RJ-45 Ethernet

Power switch


May 4, 2007

2c. Install and setup router

Connecting the Expresso Fitness Linksys Wireless-N Broadband Router

1. Connect your broadband modem or router’s Ethernet cable to the Expresso Fitness router internet port.

2. Optionally if you need to have other PC’s connected to the internet then utilizes the ports

numbered 1-4 on the Expresso Fitness Router.

Note: The S2 bike does not require an Ethernet connection.

3. Connect the included power adapter to the Router’s Power Port, and then plug the power adapter into the electrical outlet. The Power LED on the router front panel will light up when the adapter is connected properly.

4. Power on your S2 bike.


May 4, 2007

3. Test and configure S2 3a. Power-on S2

3b. Check audio • Insert headphone jack and turn on music

3c. Enter configuration mode • Log into bike as guest (if not connected to

internet hit enter to continue) • Enter manual mode • Type 7913 • Press <enter> to enter configuration mode

3d. Check/Calibrate steering • Press <enter> to select “Calibrate steering” • If steering bar is not centered then press

<enter> and follow instructions to calibrate steering.

• If steering bar is centered go to next step.

3f. Configure timezone • Scroll down to “configure time zone” and press

<enter> • Highlight appropriate time zone and press

<enter> • Push the back button to return to the

configuration main menu

Properly calibrated steering makes the “virtual bike” go down the road straight when the steering is centered.

The time zone needs to be configured for the equipment to display the correct time. The S2 is configured with PST time zone as default.

Audio jack on bottom right of user console


May 4, 2007

3g. Configure player number • Scroll down to “set player I/D” and press

<enter> • Use the side arrow keys to select the player

number you want then press <enter> • Use the “back” button to return to the

configuration menu

3h. Enable/disable TV • Scroll down to “Enable/Disable TV” • Pressing <enter> will allow you to turn

TV ON/OFF.

3i. Configure TV channels • Scroll down to “configure TV channels” – press

<enter> • Use the “UP/Down” arrow to select the channel

you want to turn On/Off. • Pushing <enter> turn On/Off the channel

number you have selected. • Use the up/down arrows to select other

channels. • To set the a “default” channel (such as

channel 3 or 4 for cable/DVD): i. Select he channel you want to set as the

default ii. Ensure it is turned ON (i.e., it is highlighted

with a green background) iii. Push the zero “0” key to set the channel as

the default TV channel. iv. Use the “back” button to exit TV channel

configuration mode.

3j. Upload log files • Push the “back” button • Use the “down” arrow - highlight “use network” –

Press <enter> • Use the “down” arrow highlight Upload log files

– Press <enter>.

Player numbers are important in clubs that have more than one Expresso bike. Each bike should receive a unique ID players can recognize each other on the race course.


May 4, 2007

3k. Exit configuration mode • Push the “back” button • Use the “down” arrow - highlight “exit

configuration” - Press <enter> • You will now be returned to “tour mode”.

3l. Check to make sure Heart Rate is working • Put both hands on handle bars one should see

“calibrating heart rate.” • Check wireless heart rate using Polar pulse

simulator or belt.

3m. Check the following: • Make sure Speed and RPM are displaying • Make sure Multi player is working by being on

the same route on all the bikes. • Check to make sure bike shifts gears • Check all keys on console to make sure they

function correctly. • Check drive train slippage (high gear 25-30)

3n. Contact Expresso Fitness and notify them of intallation and upload of file. • United States: call 1-888-528-8589 x9 • International: call + 1-408-746-9151


May 4, 2007

Expresso Fitness Corporation

845 Stewart Drive, Suite D Sunnyvale (CA) 94085 USA Phone: (within USA) +1 (888) 528-8589 x9 (International) +1 (408) 746-9151

E-mail: [email protected]

Expresso Bikes EF S2 Install Guide

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