Explosive Destruction Working Group Update 11 June 2014

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EXPLOSIVE DESTRUCTION WORKING GROUP UPDATE Presented by Craig Williams, EDT co-chair 11 June 2014

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Presented by Craig Williams, EDT co-chair

Transcript of Explosive Destruction Working Group Update 11 June 2014

Page 1: Explosive Destruction Working Group Update 11 June 2014

EXPLOSIVE DESTRUCTION WORKING GROUP UPDATE

Presented by

Craig Williams, EDT co-chair

11 June 2014

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KY EDT Working Group Members Tour Anniston EDT

18 March: Four members of the Kentucky EDT Working Group toured the Anniston, Alabama EDT facility. Members included: Rev. Robert Blythe (2nd from left); Leslie Kaylor (4th from left); Craig Williams (5th from left); and, Terry House (6th from left).

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6 May 201430% Design

EDT Working Group Meeting

In attendance were the following:

Robert Blythe, CDCAB; Jeff Brubaker, BGCAPP; Joe Elliott, Blue Grass Army Depot; Doug Hindman, Kentucky Chemical Demilitarization Citizens' Advisory

Commission (CAC)/CDCAB; Debbie Hogan, BGCAPP; Terry House, CDCAB; Scott Jackson, CDCAB; Leslie Kaylor, CDCAB; John McArthur, Bechtel Parsons Blue

Grass (BPBG); Sarah Parke, BGCAPP; Stephanie Parrett, BGCAPP; Chester Powell, CDCAB; Kevin Roberts, BPBG; Regina Stivers, CDCAB; Daniel Walker,

Kentucky Department for Environmental Protection (KDEP); April Webb, KDEP; Craig Williams, CAC/CDCAB; Todd Williams, Blue Grass Chemical Activity

(BGCA).

Excerpts from this briefing include

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O2SF Outside Operations Support FacilityESB EDT Support BuildingMH Monitoring HouseESM EDT Service MagazineEEB EDT Enclosure BuildingCON Control RoomTOF Treaty Office Facility

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EDT and OPS Facilities

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ESM

ESB

EEB

MH

O2SFO2SF

BGCAPP Site Plan / EDT Site Location

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EDT Enclosure Building (EEB)

Layout is based on the Vendor’s Preliminary Design and EquipmentLayout Drawings

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Note: Our Scrap Conveyoris turned 90 degrees fromthe Cool Down Conveyor

Feed Conveyor

MunitionsLift

DustCollection

ScrapBin

BeltConveyor

Secondary Containment

Buffer Tank

EDT Process Equipment Layout

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1

4

3

2

EDT Feeding Cycle

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Air Heater

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DC Empting Cycle / Scrap Removal & Cooling

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Reverse angle

Spray Dryer Dosing Station

Spray Dryer Waste Drum

Quench Venturi

Bag House Waste Drum

Emergency Water Tank

Bag House Filter

Spray Dryer

ThermalOxidizer

Scrubbers

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OTS Process Equipment Layout

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Activity Date

EDT CW Operations Jan – Oct 2017

Ramp-Up Period

Full Rate Period

Regulatory Testing

Over-Pack Processing

EDT Closure and Turn-Over Nov 2017 – May 2018

Decontamination

Restoration

De-staffing

System / Facility Turn Over

Main Plant CW Operations (forecasted Start date) Jan 201811

EDT Schedule and Key Milestones

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Location: Anniston BGCAPPDescription SDC 1200 CM (Chemical Mobile) SDC 1200 C (Chemical)

Transportable unitFix Facility unit

CW Net Explosive Wt. (NEW) 2.2 lb HE / 6.61 Propellant TBD (min, 2.2 lb HE / 6.61 Propellant)Fragment Shield: Tube Shaped (sides only) Bowl Shaped (sides with a bottom)DC Heater: 3 on the bottom of the DC 3 on the bottom plus additional on sidesCooling Fan for Locking Ring: None Yes (added to minimize binding at high temps.)LC1 and LC2 Vents to THO: No Yes

(to minimize/prevent agent migration to the Process

Ventilation)Bypass valve around off-gas No Yes orifice:

(to minimize press in the chamber to minimize agent

migration to LC2)

Off-Gas Treatment System (OTS): Has a SDC 1200 sized OTS Has a larger SDC 2000 OTS (75% larger)Thermal Oxidizer (THO): 162 ft3 321 ft3 (98% larger)Bleed Water Tank: No

Yes (added to support 24/7 operations)

Chiller to remove Condensate: No (collection pump to recycle H2O) Yes (added after the Neutral Scrubber)Re-Heater after Chiller: None initially – installed later IncludedCarbon Filter System: IONEX CD2000 IONEX CD4000

Building Type: Sprung Structure Steel BuildingBuilding HVAC: No - Portable AC unit added Yes Cascading Ventilation System: Vapor containment only Yes (with Category A, B, C, and D areas)

Number of Mustard Projectiles: 2,737 CW munitions processed Approx. 16,000 munitions to be processedAgent Types: HD and HT Mustard H Mustard (with solids and heels)DOT Bottles: None processed Two (2) are planned

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EDT Unit Differences (Anniston vs. BGCAPP)

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The preceding slides are meant to highlight certain aspects of the 30% design discussed at the EDT meeting.

A complete set of EDT slides from the 6 May meeting is available by contacting the Outreach Office @ 626- 8944

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ADDITIONAL EDT ISSUE – What is the amount and the disposal plan for Projectile Bodies resulting from EDT processing of Mustard.

Answer: Approximately 729 tons of “clean-for-release” scrap metal will be generated from EDT processing and will be managed under the Kentucky Administrative Regulations scrap metals exemption and sent to a metal

recycling facility.

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EDT PERMIT MODIFICATION

Permit Issuance Timeframe

Part B, Class 3 Permit Modification to add a Subpart X typically have a 375 day regulatory review timeframe.

Potential time to review the EDT modification is contingent upon the

number of noticed of deficiency and technical completeness of the application

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EDT PERMIT STATUS

Post NEPA EA/FONSI--

EDT Application Submitted: 14 MarchPublic Meeting Held: 14 April

CAC/CDCAB Comments Submitted: 14 MayCurrent Status: Comments Under Review (30 Days)

- - Next Milestone

DRAFT Permit Issued = Begins 45 Day Comment Period

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QUESTIONS/DISCUSSION