Agreed: Agreed

FSBI VNIIPO RF EMERCOM FSUE “VNIIFTRI”

SC “POZHTEST” SC VSI “VNIIFTRI”

EXPLOSION-PROOF

FIRE ALARM DEVICE

“Prometheus”

Operating Manual

SPEC.425548.100.000 RE

2017

2

ATTENTION!

Before the fire alarm device is installed and switched on please read the Operating Manual carefully.

1 DESCRIPTION

The explosion-proof fire alarm device “Prometheus” (further referred as the fire alarm device) is designed

for light alarm device or combined alarm device integrated into security and fire alarm systems and fire-

extinguishing systems.

The fire alarm device can be used as information signage and display.

The are following configurations of the fire alarm device:

Explosion-proof light fire alarm

device

“TSV-Exd-Prometheus 12-36V”; “TSV-Exd-N-Prometheus 12-36V”;

“TSV-Exd-Prometheus 220V”; “TSV-Exd-N-Prometheus 220V”

Explosion-proof combined fire

alarm device

“TSZV-Exd-Prometheus 12-36V”; “TSZV-Exd-N-Prometheus 12-36V”;

“TSZV-Exd-M-Prometheus 220V”; “TSZV-Exd-N-Prometheus 220V”

Note:

Marks “M” and “N” in configurations of the fire alarm device stand for the body material,

“M” - aluminum alloy AK6, “N” - stainless steel 12KH18N10T.

The fire alarm device is produced in compliance with requirements to fire fighting automatic equipment

as per GOST 53325. The device body can be produced from aluminum alloy AK6 or from stainless steel

12KH18N10T and features at least IP68 class of protection from environmental effect.

The fire alarm device is produced in compliance with the requirements for explosion-proof equipment of

group I (in corrosion proof body) with explosion-proof marking PB Exdl X/ 1ExdllBT6 X and subgroups

IIA, IIB (in aluminum body) with explosion-proof marking 1ExdIIBT6 X as per technical requirements of

the Customs Union TR TS 012/2011, GOST 30852.0 (MEK 60079-0), GOST 30852.1 (MEK 60079-1).

Mark “X” in explosion-proof marking stands for special operation conditions - it is allowed to clean the

window of the fire alarm device with soft moist cloth.

The fire alarm device is allowed for installation in explosion hazardous premises, underground workings,

mines and their ground-based structures in compliance with classification set forth in chapter 7.3. Rules of

Electrical Installation Code, GOST 30852.9, GOST 30852.13 and other directives that outline application of

the equipment in explosive hazardous areas. The environment may contain explosively hazardous gas

mixtures and vapors in the air of the category I, IIA и IIВ.

2 TYPICAL FEATURES

Explosion proof body configuration that complies with technical requirements of the Customs Union

TR TS 012/2011.

The device body corresponds to high degree of mechanic stress in compliance with GOST 30852.0.

The fire alarm device meets the requirements to resistance to radio or electromagnetic interference in

compliance with Group 4.

Light signal of the device is clearly perceptible at 15m distance when the outdoor illumination is

500lx max.

Font color, background color and inscription (text) are selected at order.

Monitoring of power supply loop is available through control loop.

Galvanic isolation of power-supply circuits and control circuits of the device.

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3 TECHNICAL FEATURES

Table 1.

Features Configuration of fire alarm device Value

Power voltage,

V, max

“TSV-Exd-M-Prometheus 12-36V”,

“TSV-Exd-N-Prometheus 12-36V”,

“TSZV-Exd-M-Prometheus 12-36V”,

“TCZV-Exd-N-Prometheus 12-36V”

12÷36

DC/АС

“TSV-Exd-M-Prometheus 220V”,

“TSV-Exd-M-Prometheus 220V”,

“TSZV-Exd-M-Prometheus 220V”,

“TSZV-Exd-N-Prometheus 220V”

220АС

Current consumption,

mA, max

«TSV-Exd-М-Prometheus 12-36V»,

“TSV-Exd-N-Prometheus 12-36V”

at 12V power

voltage 175

at 36V power

voltage 48

“TSZV-Exd-М-Prometheus 12-36V»,

“TCZV-Exd-N-Prometheus 12-36V”

at 12V power

voltage 200

at 36V power

voltage 55

at 220V power voltage 0.5

Blinking rate of light signal, Hz 1

Sound pressure

level at 1m distance, min, dB

“TSZV-Exd-M-Prometheus 12-36V”,

“TSZV-Exd-N-Prometheus 12-36V”,

“TSZV-Exd-M-Prometheus 220V”,

“TSZV-Exd-N-Prometheus 220V”

100

Weight, kg, max

“TSV-Exd-M-Prometheus 12-36V” 3.5

“TSV-Exd-M-Prometheus 220V”,

“TSV-Exd-M-Prometheus 220V” 3.7

“TSV-Exd-N-Prometheus 12-36V” 9.3

“TSV-Exd-N-Prometheus 220V”

“TSV-Exd-N-Прометей 220V” 9.5

“TSZV-Exd-M-Prometheus 12-36V” 4.3

“TSZV-Exd-M-Prometheus 220V”,

“TSZV-Exd-M-Prometheus 220V” 4.5

“TCZV-Exd-N-Prometheus 12-36V” 10.3

“TSZV-Exd-Prometheus 220V”,

“TSZV-Exd-N-Prometheus 220V” 10.5

Temperature range, 0C -70 ÷ +85

Temperature range with in-built battery, 0C -20 ÷ +60

Climatic categories UHL1,

OM1

IP degree of protection, min 68

Operation time at backup power supply, hrs, min 3

Overall dimensions of the fire alarm device are shown in Fig. 1 and 2.

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Fig. 1 – Explosion-proof light fire alarm device

Fig.2 - Explosion-proof combined fire alarm device

4 USAGE INFORMATION

4.1 Design and function.

Fire alarm device consists of two parts - the body and the cover (ref. to Fig. 1 and 2).

Light-transmitting glass, color filter with a sign (text) and light-diffusing glass are fixed in the device

cover. Cover with light-transmitting glasses is one-piece element of the device.

Acoustic radiator (piezoelectric element) is integrated into combined fire alarm device

The cover is bolted to the device body with 12 washer-spring bolts.

The device body features electronic board with the following parts (ref. Fig.3-8):

terminal block for connection of incoming power wires (RIP input);

terminal block for connection of outcoming power wires (RIP output);

terminal block for connection of incoming control wires (control input);

terminal block for connection of outcoming control wires (control output);

terminal block for connection of piezoelectric element (for combined fire alarm device);

DIP mode select switch;

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electronic and light-emitting components of the product.

4.2 Application of DIP switches (“1-6”), fig. 3-8:

Switch “1” - simulates control signal:

- position “I” - no control signal*;

- position “ON” - control signal is available.

When control circuit is not used, switch “1” shall be set to “ON” position.

Switch “2” (for light and combined alarm device);

- position “I” - when supply voltage is applied the device display lights up* independent of control

signal;

- position “ON” - when supply voltage is applied the device display does not light up and is activated

upon arrival of control signal only.

Switch “3” (for light and combined alarm device);

- position “I” - flashing is allowed*;

- position “ON” - flashing is forbidden.

Switch “4” (for sound and combined alarm device);

- position “I” -alarm operation is allowed*;

- position “ON” - alarm operation is forbidden.

Switch “5” (for sound and combined alarm device);

- position “I” - alarm type 1*;

- position “ON” - alarm type 2.

Switch “6” (for sound and combined alarm device);

- position “I” - alarm type 3*;

- position “ON” - alarm type 4.

* - manufacturer’s settings.

4.3 OPERATION OF FIRE ALARM DEVICE

Operation through two-wire connection. The fire alarm device is activated at voltage supply to terminals “INPUT POWER SUPPLY”.

Position of DIP switches: switches «1» and «2» are set to “ON” position, switch «3» is set to “I” position

(for combined fire alarm device), switches «4», «5», «6» – are selected by the Customer.

Operation through four-wire connection. The fire alarm device is activated at supply of control voltage to terminals “Signal input”. Power voltage

at “Power supply input” is available - by default.

Position of DIP switches: switch “1” and “3” are set in “I” position, position of switches “2” “4” and “5”

is selected by the Customer.

4.4 Safe operation requirements

Assembly and operation shall be performed in compliance with Operation Manual requirements, chapter

7.3 “Electric Installation Code”, GOST 30852.0, GOST 30852.1.

Onsite assembly/disassembly, maintenance and repair operations of the device shall be performed in

compliance with safety regulations specified for the facility. Maintenance personnel shall be responsible for

occupational safety.

When alarm circuit cable is installed the following rules must be followed:

the communication line shall be located at distance from power cables, the communication line cable

shall cross the powercable at right angle;

when using shielded cables shield earthing shall be reliable and shall be made only in one point.

In compliance with GOST 12.2.007.0-75 the fire alarm device refers to III protection class – unit operated

at extra-low safety voltage.

Explosion safety of the fire alarm device is provided by:

ex-proof shell type “d”;

the composition of the material used for the manufacture of the fire alarm device is in conformity

with GOST 30852.0 for groups I and II electrical equipment for different zones;

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in compliance with GOST 30852.1 requirements conducting parts and sparking parts shall be

installed inside the ex-proof shell resistant to explosion pressure and along with protection means prevents

explosion transfer to environment;

the shell corresponds to high degree of mechanic stress in compliance with GOST 30852.0;

explosion safety of the fire alarm device is provided by the use of explosion-proof joint as per GOST

30852.1;

in normal operation outer surface heating temperature does not exceed temperatures recommended

for electrical equipment of corresponding temperature class (T6) as per GOST 30852.0.

4.5 Labelling

Fire alarm device labelling shall contain the following information:

manufacturer’s name or logo;

nomenclature, conventional names and names;

ex-proofing marking;

name of the explosion-protection certification organization and certificate number;

environmental protection level;

power voltage;

date of issue;

factory number;

unified mark of product rotation in the market of the Customs Union member states;

special explosion proof mark;

marks of compliance with certification systems.

5 PRODUCT ASSEMBLY

ATTENTION!

Installation and connection of the fire alarm device shall be performed by authorized personnel only.

5.1 Installation site finding

the device installation site shall correspond to design arrangement;

to perform scheduled maintenance and emergency operations easy access to the fire alarm device

shall be provided.

5.2 Fire alarm device installation.

Prior to installation perform visual examination of the unit.

Body, O-ring, light-transmitting glasses shall not have any damages. Check for presence and integrity of

cable glanding. Check for availability of all fastening elements (bolts, washers).

Assembly and connection:

unscrew 12 bolts and remove the cover;

fix the device body onto design place. To fasten the device four inlets of 9mm in diameter (ref. Fig.

1 and 2) are available in the fire alarm device body;

connect the earthing and the neutral protection connector to the body of fire alarm device.

fire alarm device body shall be equipped with two inlets for cable glands with M20x1.5 thread. Use

one type of cable glands (ref. Table 2) to lead a cable (cables) into the fire alarm device. Screw the cable

gland in to ensure proper tightening of the cable with rubber bush inlet of input device which provides

tightness and explosion-proofness.

wire connection shall be performed in compliance with connection diagrams, fig. 3-6 of the present

OM. Pressure clamps for cables with cross-section up to 2.5mm2 are used in the fire alarm device. Copper-

conductor cables with cross-section of 0.75mm2 min are used for the device connection.

electronic board of combined fire alarm device features inlets to fix the loops to be connected are

placed on a sufficient distance from light-emitting elements of the fire alarm device.

when the device is connected renew TSIATIM-221 GOST 9433-80 grease, set the cover onto a place

and tighten 12 fixing bolts with tightening torque 15+2 Nm.

Connection of armored cable shall be performed in the following sequence:

remove cable insulation to the length of 340 mm;

7

remove armor to the length of 300 mm;

remove the inner insulation up to 250 mm;

assembly the connection cable in the cable gland.

In the case of piping connection, the piping coupling shall be screwed directly on the nozzle with thread

G1/2 or G3/4 (fig.9).

5.3 Water resistance

When fixing cable gland and device cover please ensure tightness. Water resistance is an important

parameter that ensures stable performance of the fire alarm device in the process of operation.

ATTENTION!

Installation company shall be responsible for the device tightness in the process of assembly.

Fig. 3 – Two-wire connection diagram for

explosion-proof fire alarm device TSV 12-36V.

Fig.4 – Four-wire connection diagram

explosion-proof fire alarm device TSV 12-36V.

8

Fig.5 – Two-wire connection diagram for

explosion-proof fire alarm device TSZV 12-36V

Fig.6 - Four-wire connection diagram for

explosion-proof fire alarm device TSZV 12-36V

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Fig.7 - Two-wire and four-wire connection diagram for TSZV-Exd-M/N-Prometheus 220V

Fig.8 - Two-wire and four-wire connection diagram for TSV-Exd-M/N/-Prometheus 220V.

NOTE

To test continuity of control loop (CL), CL control element shall be placed at input of the end remote

device in compliance with the present documents for fire alarm device.

6 TECHNICAL MAINTENANCE

WARNING

Open the fire alarm device cover when voltage is off.

The fire alarm device is subject to periodical visual examination and cleaning. Periodical examination

shall be performed in the periods specified by technical guidelines of the organization with regard to

production conditions but not less than once a year.

When performing technical maintenance of the fire alarm device examine the following:

integrity of the body (absence of dents or other mechanic damages);

integrity of rubber washer located between body and cover;

availability of all fixing elements and components, quality of connections;

presence of ex-proofing marking;

condition of sealing of inserted cables. Examination is performed only when the fire alarm device is

isolated from the power line;

condition of earthing devices.

Mechanic damages of explosion-proofing are not allowed.

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It is strictly prohibited to use the fire alarm device with damaged components if these components ensure

ex-proofing.

It is allowed to clean light-transmitting glass with damp cloth only.

7 TROUBLESHOOTING

ATTENTION!

Do not disassemble the device without prior power off the line.

Cover of the fire alarm device is made as one-piece element.

Troubleshooting procedure shall be performed in the following sequence:

1. Check the power of the detector.

2. Check fuse element. In case of fuse failure - replace it.

3. Check for correct connection of the fire alarm device in compliance with connection diagrams, fig. 3-

8 of the present OM.

4. Check contacts in terminal boxes of power supply line and unit control line.

In all other cases if the defect is not removed by other means specified above sent the fire alarm device to

the manufacturer. Information is available by tel. +7(343)379-07-95 or by e-mail: support@spectron-ops.ru.

8 REPAIR AND RETURN OF THE DEVICE

If any defects or failures occur the Customer solely issues a failure certificate with defect description.

The fire alarm device along with product passport and failure certificate shall be returned to the

manufacturer.

Type of fire alarm device packaging intended for transportation is described in section 10

“Transportation and storage”.

If the fire alarm device is returned to manufacturer, it should be sent to:

2D, Lenin St., Beryozovsky, Sverdlovsk Oblast, 623700, Russia.

tel.: +7(343)379-07-95.

9 MANUFACTURER’S WARRANTY

Service life of the fire alarm device is 10 years min.

Warranty period is 12 months from the date of commissioning.

After 24 months of service supplementary warranty period shall be issued via service WARRANTY

EXTENSION at http://spectron-ops.ru/.

Warranty repairs in compliance with GOST R MEK 60079-19 and fire alarm device shall be replaced

by the manufacturer only if the Customer follows all transportation, storage and operation requirements.

Manufacturer shall not accept any claims when the warranty period expires, or if the product certificate

for fire alarm device is not provided or if Operating Manual is not followed; or in case of different

connection patterns are used.

10 TRANSPORTATION AND STORAGE

For transportation the fire alarm device shall be packed in the factory package or suitable box, wrapped

in air-bubbled film, foam core or other shock absorbent material. If several items are packed in one box,

spacers shall be located between them.

It is allowed to transport the fire alarm device at any distance by any transport. Protection of the

transport package from precipitation shall be provided for the period of transportation.

During loading and off-loading and during transportation the fire alarm device shall not be exposed by

shocks or atmospheric precipitation. During transportation the box with the alarm device shall be placed

in such a manner that to prevent from uncontrolled relocation.

11 ORDERING INFORMATION

Example of ordering records in documentation:

Explosion-proof fire alarm device TSV-Exd-М-Prometheus.KH 12-36V

KH - set of cable glands (Table 2, Fig. 9 and 10)

The fire alarm device scope of supply includes:

fire alarm device .................................................................................................................... 1 pc.;

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cable gland ............................................... ........................................................................ optional;

Allen wrench No.6 ................................................................................................................. 1 pc.

label SPEC.425548.100.000 ET ............................................................................................ 1 pc.;

specification SPEC.425548.100.000 PS .................................................................................. 1 pc.

Table 2

Nomenclature Description

K0 Cable gland is not provided

SHT1/2-M* SHT1/2-N** Nozzle for piping connection with thread G 1/2

KV12-M* KV12-N** Cable gland for installation with armored cable with the armor diameter up to

12mm or metal hose with integral diameter D=10mm

ZG-M* ZG-N** End plug M20x1,5

SHT3/4-M* SHT3/4-N** Nozzle for piping connection with G 3/4 thread

KV15-M* KV15-N** Cable gland for installation with cable in metal hose with internal diameter

D=15mm

KVN18-M* KV18-N** Cable gland for installation with cable in metal hose with internal diameter

D=18mm

KV20-M* KV20-N** Cable gland for installation with cable in metal hose with internal diameter

D=20mm

KV25-M* KV25-N** Cable gland for installation with cable in metal hose with internal diameter

D=20mm

* - material of construction - St10, 20 galvanized steel for the alarm device produced from aluminum

alloy.

** - material of construction - 12KH18N10T for the alarm device produced from stainless steel.

SHT1/2-M KV12-M ZG-M SHT3/4-M KV15-M, KV18-M,

KV20-M, KV25-M

SHT1/2-N KV12-N ZG-N SHT3/4-N KV15-N, KV18-N,

KV20-N, KV25-N

Fig.9 - Cable gland

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Fig.10 - Different input devices

Nomenclature:

1 - body foundation; 2 - inner cable isolation; 3 - sealing ring; 4 - washer; 5 - lock nut; 6 - nozzle; 7 - nut;

8 - cable armor or metal hose; 9 - pipe coupling (not included in the supply package); 10 - plug; 11 - cone;

12 - ring.

MANUFACTURER’S ADDRESS

Russia,

2D Lenin St., Beryozovsky, Sverdlovsk Oblast, 623700

tel. (343)379-07-95.

info@spectron-ops.ru www.spectron-ops.ru