Execution of Complex Engineering & Capital Projects Based ...

Execution of Complex Engineering & Capital Projects Based on

Multi-D® Technology

INTERGRATED COMPANY OJSC NIZHNY NOVGOROD ENGINEERING

ATOMENERGOPROEKT (JSC NIAEP) – JSC ATOMSTROYEXPORT (JSC ASE)

STATE ATOMIC ENERGY CORPORATION ROSATOM

The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated

companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information.

ASE-NIAEP

Head of Multi-D technology marketing and

research

Alexey Sachik

May 27, 2015

Engineering of the future today!

NPP Design,

Engineering,

Construction,

Modernization

ASE-NIAEP GROUP

TPP Design,

Engineering,

Construction,

Modernization

Waste & Spent Fuel

Management,

Decommissioning

SMR, Research

Reactors &

Scientific Centers

Oil, Gas &

Petrochemical

facilities and

Utilities

Project

Management

Consulting (PMC)

Services

2

Integrated company ASE-NIAEP is the leading engineering

company of the State Corporation “Rosatom”




Technologies of the lifecycle management of complex

engineering facilities

5 5

Design Construction

Lifecycle

stages

E

P

C

М Functions

Multi-D engineering

Catalogue

3D designing

Field Engineering

Procurement

Detailed Engineering

Operation

Project

management Cost

management




Multi-D data model

6

Installation

Works

Construction

scenario

Process

model

Construction

node

Construction

level

Workcycle

Generic process

Work operation

Work method

External walls within level 1

Rebars installation

Welding

Workflows

model

Installation

dependencies level

Construction

method

model

Organizational level

Installation description level Work process

Installation detalization level

Work movement

Installation processes grouping

WBS definition



Engineering of the future today! 7

Global storage of UIM

Change management

Configuration management

Data visualization

Project manager’s portal

WDT

Cross

functional

CAD’s data

adaptor

based on ISO

15926

AVEVA

Bentley

Systems

Dassault

Systemes

INTERGRAPH

CADx

Field engineering options

Change requests

Modeling and optimization of

construction processes

Labor productivity database

Actual data feedback from a

construction site

Unified Information Model Repository Virtual construction – Multi-D design

Siemens

WDT – Weekly-Daily Tasks or Work Orders for construction engineers

Visual modeling studio

Self-Service kiosks

Equipment barcoding

Human resource

management based on

RFID tags

Equipment arrival

board

Laser scanning

Documents barcoding

Issue tracking system

…

Multi-D technology architecture


companies. Rosatom disclaims all responsibility for any and all mistakes, quality and completeness of the information. Engineering of the future today!


Want to manage Safety and Quality?

Configuration Management IAEA-TECDOC-1335

Configuration management in nuclear power plants

Requirements

Documents and models NPP

Decompose and manage




Requirements engineering and management system

based on IBM DOORS.

9

• Our own developed methodology

• 12 700+ requirements

• Reducing the duration of decision making

process

Stakeholders requirements

Technical specifications




Unified Industry-Specific e-Catalogue of NPP Equipment

and Materials

11

§ Equipment and materials classifier

more than 2000 types of products of all NPP systems

§ Database of suppliers and manufacturers

more than 630 companies

§ Design and technical documentation

more than 20 000 files

§ 3D models

more than 20 000 unique 3D models

§ Price

for more than 56 000 cards of the equipment

§ Suppliers quality data

for more than 2500 units of equipment

Based on DS ENOVIA

http://www.eoncom.niaep.ru




E-Catalogue of Power Engineering Companies Products –

a systematic, easy-to-use information base of NIAEP-ASE

12

NIAEP-ASE

E-catalogue:

engineering and design 3D models

system of standards for the equipment information on equipment class and coding

industry-based guidelines

technical documents

Customer

Engineering Company

Equipment manufacturers

Nuclear Plant Operator

Cost

Delivery time

Manufacturers

Specifications

Drawings and 3D- models

Certificates, Licenses

Financial documents

Operations manual

Drawings

Instructions

Specs, so forth

Specifications

Certificates,

Licenses

Evaluation of the info

Initial Specs

Appropriate equivalent & similar items

Info on the design requirements

Operation record history

The product’s documentation

Info on the product

E-catalogue functional applications*

* the E-catalogue can be found at www.eoncom.niaep.ru



http://www.eoncom.niaep.ru/


E-catalogue – unique channel for design CAD systems

13 13

The information is stored in the catalogue in a neutral format and can be used in any

design systems.

The catalogue contains information essential at all project life cycle stages, including

operation.




Piping design on the basis of Intergraph SP Enterprise

14

Green – flow diagram and model are totally identical

Red – diagram and model differ in parameters

Blue – elements are available in the diagram, but absent in

the model

Black elements are available in the model, but absent in

the diagram

When developing the

model , it is possible to

publish process flow

diagram from SP P&ID in

SPF

• Single data entry

• Minimization of errors

Arrangement solutions and

process flow diagrams are fully

interconnected.



Green – flow diagram and model are totally identical

Red – diagram and model differ in parameters

Blue – elements are available in the diagram, but

absent in the model

Black elements are available in the model, but absent

in the diagram


Technical electronic document management.

Generating of detailed design documents.

15

All approvals and receipts of comments from the Customer are providing in electronic

format.

Detailed design documents are issued directly from 3D model.




Civil Plant 3D design based on Dassault Systemes

solutions

16

Plant 3D model is created with constructive detalization.

All needed physical volumes are defined exactly.

Assembled parts modeling is made for modular start-up in advance.




Process simulation

17 The content of this presentation is for discussion purposes only, shall not be considered as an offer and doesn’t lead to any obligations to Rosatom and its affiliated


• Simulia

• CAE (modeling,

visualization, simulation)

• Standard (linear &

nonlinear analysis)

• Explicit (dynamic finite

elements analysis )

• CFD (hydrodynamic

calculations)

• iSight (imitation modeling)

• fe-safe™ (life time analysis)

• waterRIDE™ (hydrodynamic

analysis in relation to

infrastructure)


Final Combined Model




UIM

ISO 15926 ISO 15926

ISO 15926 ISO 15926

STEP



Unified Information Model


Engineering of the future today! 20 20

Examples of multiple data downloading to NIAEP’s Multi-

D system – Heavy data management

10K* 2K*

1.7M *

270K* 100K*

* Количество объектов

330K*

Intergraph SP3D Nuclear Energy

Bentley nuclear polar crane

AVEVA Oil & Gas FPSO

AVEVA Nuclear Energy

AVEVA Oil & Gas Platform

AVEVA Oil & Gas Platform




Multi-D modeling technology

On the basis of the united information model,

construction processes (process and construction ones)

are fine-tuned prior to their performance at site.

On the basis of Multi-D design,

work execution plans are

generated and weekly-daily tasks

for contracting agencies are

formed.

Allows to define the optimal

technology create a “real”

construction schedule.




Configuration management




Daily – weekly task engineering




Common construction schedule

24

Works Gantt chart

Doc arrival board Supported data Equipment arrival




Initiator

line 0

line 1

line 2

line 3

line 4

line 5

President

Line Organizational level in a Company

6 President

5 Senior vice-president of PM

4 VP

3 Functional units

2 Project office

1 Branch

0 Issue tracking admins

Time limit, hour

24

24

48

48

72

72

line 6

Issue tracking system




Supply management. Supplier portal. Bar-codes.

Equipment arrival board.

26

Significant expedition of

incoming inspection

procedures

Enhancement of as-built

documentation quality

Online information on equipment

delivery status (at construction site)

Direct link with accounting systems




Field engineering room for visual modeling

27

§ Helps to define the amount of work by a visual analysis of the object

§ Serves pre-installation layout of equipment and materials (for open-top

method) & other types of installation preparations

§ Allow to work with collisions between different disciplines identified during

the construction

§ Supports operation & maintenance simulation & training

Helps to define the amount of work by a visual analysis of the object

Serves pre-installation layout of equipment and materials (for open-top method)

& other types of installation operations

Allows to work with collisions between different disciplines identified during the

construction

Supports operation & maintenance simulation & training




Field engineering at construction site.

Construction management on the basis of Multi-D design.

28

28

Производственный экран

Координатыработ СметаОрганизац

ия

План.числен,чел.

Облицовкапола.ПомещениеА021/1,2

R3.00098.3.0.28изм.2

РОССЭМ 2

Облицовкапола.ПомещениеА027R3.00098.3.0.28изм.2

РОССЭМ 4


РОССЭМ 2

Обрещеткапола.ПомещениеА025R3.00098.3.0.28изм.2

РОССЭМ 4


РОССЭМ 1

М/кподопоры.ПомещениеА016 СЕЗАМ 6

Устройствочистовыхполов.Пом.АЭ014

R3.01801.3.0.28

СМУ-1 2


R3.01801.3.0.28

СМУ-1 2

Устройствочистовыхполов.Пом.АЭ054/1

R3.01801.3.0.28

СМУ-1 2


R3.01801.3.0.28

СМУ-1 2

Монтажм/к.Пом.АЭ004/1,2R3.01249.3

.0.28ЮГЭЛЕКТР

О8

М/кподпрокладкукоробов.Пом.АЭ052

R3.02589.3.0.36изм.2

ЭСКМ 5

Шлифовкапола.ПомещениеА031/2,А017/1,3

R3.00097.3.0.28изм.1

РСК 6

М/кподпрокладкукоробов.Пом.А006

R3.02589.3.0.36изм.2

ЭСКМ 5

ИТОГ: 57

Объект:Реакторноеотделениенаотм.-4,200;-3600

Visual modeling studio. Information booths. Weekly-daily tasks with 3D.

Production screens. Control of human resources.




Project management portal

29

United information area access to all construction project stakeholders by interfaces to:

warehousing

human resource

management

task management

chain of help

webcams

analytics

3D-model

equipment arrival schedule

acts of acceptance

debt/credit info




Internal training and education system

30

Internal knowledge

management system

1

Corporate Unit in the

Technical University

(Nizhniy Novgorod)

2 • Integration of the NIAEP-ASE’s and

the University’s capabilities helps

the young specialist to considerably

shorten the adaptation time and

quickly become the competent

worker on sites

• Knowledge management system

covers all stages of knowledge

lifecycle, since generation of an

idea till ts commercialization and

innovations.

• Courses: “Design specifications

and estimates. Electronic

document flow”, “Purchasing

management”, “Supply chain

management”, “Construction

process management”, “Multi-D”

technology, field engineering”,

“Rosatom” production system”

Multi-D and Project

Management Education

& Learning Center

3




Internships and onsite training for clients/partners

31

Students short and long

term internship programs

1

On-site training for

clent’s and

subcontractor’s

personnel

2

In June 2013 around 50 students

of Czech technical universities

(Pilzen and Prague) as well

Russian universities went for an

internship at the construction site

of the units 3 & 4 of the Rostov

NPP

• For preparation of construction of NPP Ninhthuan-1 – arrangement

of training and probation of the Vietnamese engineers and workers

at a NPP’s construction site in Russia.

• As of May 2014, 106 Vietnamese

welders, installation and concrete

workers were engaged at the

construction sites of Rostov

NPP- 3 & 4.




Recent NPP EPC projects

32

Russia, Rostov NPP, Unit 2, 3

2000 MW, 2009, 2014

China, Tianwan NPP, Unit 1-2

2*1000 MW, 2006-2007

Iran, Busher NPP, Unit 1

1000 MW, 2011-2013

India, Kundankulam NPP, Units 1-2,

2*1000 MW, 2013 +




South Ural Thermal Power Plant-2 (Russia)

33

Turn-key contract awarded: 2009

Capacity: 2 * 400 MW

Start of Construction: 2010

Commissioning: 17 February 2014

(unit 1), November 2014 (unit 2)

Gas turbine - SGT5-4000F (Siemens)

HRSG – AEM (Rosatom)

Condenser Steam turbine - SSТ-3000

(Siemens)

Key Parameters



http://www.niaep.ru/wps/wcm/connect/niaep/site/resources/1798f5004314515aa3d0ef4162a53fab/TSP_0871.JPG

http://www.niaep.ru/wps/wcm/connect/niaep/site/resources/34c1ac8043145010a3b1ef4162a53fab/TSP_1104.JPG

http://www.niaep.ru/wps/wcm/connect/niaep/site/resources/368c7e00431450aba3c0ef4162a53fab/TSP_0941.JPG


Multi-D technology benefits

Life Cycle Stages Multi-D advantages Usually worldwide

The ability to create a unified information 3D model of the

object (process + design + construction) on the basis of the 3D

models created in world's leading vendors CAD tools

Managing collisions with automated notification of project

participants, including the customer

Built-in configuration management functionality with the ability to

meet the standards of the IAEA

Electronic interaction with the site and the customer for working

documentation approval. Export working documentation directly

from model

There is only a technological model

and a lot of disparate design

models

The analysis of collisions is done

only in a visual way, and only in the

process model

Configuration Management only in

individual design models

Working documentation is often not

available from a model. Model is

used for major layout assessment

Simulation of all major construction processes on the basis of

an unified information model, including kinematic models

The possibility to develop a detailed schedule of the

construction from Multi-D model

Established mechanisms of the field engineering - the use of Multi-

D model on site (iPad, self-service kiosks, human resources

management, etc.)

Only the technological part of the

object is used for construction

simulation

Construction schedules are made

separately from the modeling

system

There is a gap between the model

in a computer and the real

processes on site

Almost real time “As-build” model formation

Possibility to use Multi-D technology for upgrading and

maintenance

A set of additional services for the use of information models in the

operational stage

As-build” model either doesn’t exist

or created at the end and only for

process part of the model

34

DESIGN

CONSTRUCTION

OPERATION




Success story of Multi-D®

35

Сокращение сроков сооружения АЭС на 2 месяца

Автоматизация работы над 12 700 требований

Достоверная степень локализации

Повышение конкурентоспособности производителей оборудования

Исключение крупных коллизий на площадке

Решение управления конфигурациями и изменениями

Единая информационная модель

Brief references:

Etc…

IDC report of the references of the Multi-D®



40

NIAEP-ASE

Head office

3, Svobody sq., Nizhny Novgorod, 603006, Russia

+7 (831) 421-79-00

Moscow Branch

2, bld 1, Dmitrovskoye rd., Moscow, 127434

+7 495 737-90-37, 725-32-81

Representation offices :

Belarus, Bulgaria, Hungary , Vietnam, India, Iran, China

, Slovakia, Turkey, Ukraine and Czech Republic.

www.niaep.ru

Alexey Sachik

[email protected]

Thank you!



mailto:[email protected]

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