EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching,...

97
EXCELLENCES Companies overview Centro Costruzioni Group and Aviorec have consolidated know-how acquired in more than 20 years of full management activities of rotary wing vehicles. Design and construction of verticalized products from digital drawing to delivery of finished products ready for installation in the machine. “Centro Costruzioni srl” High Precision Manufacturing Company. Non Destructive Testing Laboratory: NADCAP certified NDT laboratory and finishing operation on aeronautical components. “VM srl” Company Maintenance of all vehicles components (airframe, avionic, engine and mechanical components). “Heliworld scarlMRO Provider Company Industrialization and construction of part and medium assembly on verticalized composite material, 'BLADDERS' manufacturing for stringerized co-cured panels, with innovative solutions and realized tailorized for customemers. "AVIOREC S.r.l." Composites for Aerospace. The Group is able to support the client in solution of all the manufacturing problems of components and parts for aeronautical industry with manufacturing high level difficulties. Working philosophy: maintenance of top level standards through continuous investments High flexibility Production costs reduction Personnel training New technologies acquisition PRIMARY PRODUCTION PROCESSES Centro Costruzioni srl” Certifications: ISO 9001 - UNI EN 9100-2009 - Armaereo AER-Q-2120 Projects documents download from customer provider Full study of production process to optimize time, costs and quality Design and manufacturing tools. Reverse Engineering Row material acquisition First Article Inspection (FAI) realization Heat treatment Surface treatment and special processes Thermal joining and FTI (Fatigue Technology) Structural bonding in clean room Tools qualification and FAI validation

Transcript of EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching,...

Page 1: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

EXCELLENCES

Companies overview

Centro Costruzioni Group and Aviorec have consolidated know-how acquired in more than 20 years of full management activities of rotary wing vehicles.

Design and construction of verticalized products from digital drawing to delivery of finished products ready for installation in the machine. “Centro Costruzioni srl” High Precision Manufacturing Company.

Non Destructive Testing Laboratory: NADCAP certified NDT laboratory and finishing operation on aeronautical components. “VM srl” Company

Maintenance of all vehicles components (airframe, avionic, engine and mechanical components). “Heliworld scarl” MRO Provider Company

Industrialization and construction of part and medium assembly on verticalized composite material, 'BLADDERS' manufacturing for stringerized co-cured panels, with innovative solutions and realized tailorized for customemers. "AVIOREC S.r.l." Composites for Aerospace.

The Group is able to support the client in solution of all the manufacturing problems of components and parts for aeronautical industry with manufacturing high level difficulties. Working philosophy: maintenance of top level standards through continuous investments

High flexibility Production costs reduction

Personnel training New technologies acquisition

PRIMARY PRODUCTION PROCESSES

“Centro Costruzioni srl”

Certifications: ISO 9001 - UNI EN 9100-2009 - Armaereo AER-Q-2120 Projects documents download from customer provider Full study of production process to optimize time, costs and quality Design and manufacturing tools. Reverse Engineering Row material acquisition First Article Inspection (FAI) realization Heat treatment Surface treatment and special processes Thermal joining and FTI (Fatigue Technology)

Structural bonding in clean room Tools qualification and FAI validation

Page 2: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

“VM srl”

Certifications NADCAP Ultrasonic inspection on composite materials Radiographic inspection on composite materials X-ray control on metallic components (n° 2 X-ray bunkers, dimension over 11x2.5x3 m) Conductity control Liquid Penetrant and Eddy current (certification in progress) inspections Surface finishing for titanium and composites components

“Heliworld scarl”

EASA Part 145 ENAC Certification for civil aircraft inspection (n° certification IT.145.0374).

Class Rating Limitation Base Line

AIRCRAFT A3 Helicopters

AgustaWestand A109E X X

AgustaWestand A109S X X

Agusta AB206, Bell 206, X X

Bell 412, Agusta AB412 X X

COMPONENTS C10 Helicopter's Rotors As Capability List in Approved Manual

SPECIALIZED SERVICES

D1 Non Destructive Testing

Radiographic Inspection (RT Ultrasonic Inspection (UT)

AgustaWestland maintenance service provider (Aircraft, Rotor blades, Manpower Provision), In progress: certification EMAR PART 145 (Armaereo) N° 2 Helipad certificate 1750m2 Hangar for complete vehicles maintenance 500m2 Area for engine maintenance N° 2 restricted Hub for full aircraft recovery (asbestos components replacement) Clean Room for structural bonding Non-destructive testing, X-ray and ultrasonic

Page 3: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

“Aviorec Srl”

AVIOREC Srl is a small business enterprise involved in design, industrialization and the manufacturing of structural parts and components in composite material for the aviation industry. Area 20000 m2, 2 Clean rooms e 4 Autoclaves (dim. max 2,4m x 8,0m) Automatic Machine Cut of Plies Lamination in Clean Room Laser Projection assisted Autoclave Polymerization 5 axis machining on composite materials Laboratory for Test on incoming materials and on composite parts

THE EXCELLENCES

Page 4: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Centro Costruzioni Group has consolidated experiences for the following

helicopters:

EH101, AW109, AW119, AW129, AW139, AW169, AW189, AW609, NH90, CH47, AB206, AB212, AB412

Stretch forming process This process is realized and tailored on customer requests. Centro Costruzioni Group has designed and realized “ad hoc” different plants, as well as, has defined the entire production process to supply erosion resistant helicopter blade leading edge shield in stainless steel, ready to be installed on several kind of rotary wing vehicles.

The manufacture hurdles are the following:

Extremely complex geometry either for the tolerance compliance in the transverse section different geometries (about 250mm and thickness from 0,3 to 0,8mm) and maximum length up to 6 meters (only one piece) and twisted for the perfect matching with the blade of mail rotor head and tail swashplate mechanisms made by carbon fibres.

The employment of high volume capacity machineries to obtain the drawing final finishing with strictly tolerance respect in relationship with the high dimension of the erosion resistant blades and with respect to the tolerance value of component final weight.

The advantages of the only one piece leading edge use are the costs reduction, the easier installation and the blade stability due to the joining elements shortage. Validation and set up of process limits are made by FEA (PAM-STAM CAD).

Page 5: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Rotor Head Swashplate, Rotaring Plates and Mechanisms

For the manufacturing of these criticality top level elements, made by Titanium, Tungsten, Stainless Steels and Aluminium Alloys, Centro Costruzioni Group applied high speed chip machining technics, with optimization of the production process targeting the following results: - Minimum Lead time - Reduced costs - Optimization of raw material - Dimensional precision machining - Product quality (100% dimensional control – 100% fluorescent and/or magnetic NDI)

Rotor Head Tension Link

Centro Costruzioni Group is highly specialized for the this critical components manufacturing. The product required an optimized machining approach, due to the manufacturing criticalities related to the used materials like Kevlar, glass and carbon fibers, stainless steels and titanium, that has been reached with an examplary desing of the machining steps and tools required. The result is the machining process steps made by only one CNC equipment with a single placement of the components. The main characteristic are the following: - Production speed - Precision. - Quality. - Optimization of costs and lead time. - Epoxidic structural bonding - Painting. - Product "keys in hand”.

NDI Activities VM Company is mainly working on composites and metal-composite components.

It has very good experience in inspection of components for helicopter rotors ( rotor head swashplate mechanisms, leverage, tension link and mechanisms) and blades (principal and tail rotor blades).

Asbestos removal components in the vehicles

Page 6: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Heliworl is specialized in the removal and replacement of the components containing asbestos. This activity has been developed for several helicopter types and models. Environmental authority register: category 10A - 10B N° 2 restricted Hub with total surface of 260 m2 N° 7 qualified technician, one doctor, one technical manager and one buildingsite responsible .

Bladders Aviorec has developed an innovative product respect to the current bladders available on the market. Applying a new extrusion technology combined with cold moulding the bladders performances and durability has been increased and, in the meantime, the production costs has been meaningfully reduced. These new bladders also solved some cycling problems in the manufacturing of the composites stringerized co-cured panels.

Companies information See companies presentations

Quality and Certification See companies presentations

Page 7: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for
Page 8: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Centro Costruzioni Group is an holding of 3 Italian small companies: “Excellences in Rotary Wings”

High Precision Manufacturing and Design of Complex Mechanical Components for Helicopters Industry

NON DESTRUCTIVE TESTING RX and US NADCAP Certification

MRO, Parting Out and disposal activities for Rotary Wing Vehicles

Page 9: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

WHERE WE ARE

Centro Costruzioni group is located in the center of Italy (Lazio region) 50 km south of Rome and near to the biggest Italian industries for aeronautical (Alenia), helicopter (Agusta Westland) and space (Avio).

Logistic is guaranteed by excellent network of airports, railways and highways.

Anagni

Rome

Page 10: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

WHO WE ARE • Centro Costruzioni Group is an excellence in high precision

machining and manufacturing of complex parts and components for aeronautical, advanced industry, and in particular for the helicopter sector.

• Technological innovations, flexibility, continuous training, quality, attention to the customer needs, competitiveness are the strengths of Centro Costruzioni Group.

• The CEO and the Management of Centro Costruzioni Group are willing to face new challenges in satisfying customer requirements in the worldwide market.

Page 11: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Production Plant Total Surface Available: more than 35.000m2 (8.65 acres)

Covered Surface (Workshops and Offices): 10.000m2 (2.47 acres)

Page 12: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Company Evolution & Growth in the last 10 years

Centro Costruzioni Group is still a Small Business Enterprise (SBE) having a continuous growth in the last years achieved through the capability to offer high quality mechanical machining with the most demanding requirements and increasing criticality for both the company and the customers.

Page 13: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Organization & Human Resources

Currently the Group has 60 employees plus 20 people, working as external support , organized as follow: • Engineering division (8 engineers)

CAD/CAM With CATIA V5 (Dassault®)

• Production and MRO division (38 qualified technicians) Milling Division Turning Division Grinding and Lapping Division Finishing, Bonding and Repairing Divisions Dimensional Control Division

• NDT division (NADCAP Certified - 7 certified technicians): X-Ray US on finished and semifinished member

• Certification and Quality (4 people in charge) • Staff: commercial, procurement and administration (23 people in

charge)

Page 14: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

SBE give you an advantage

Centro Costruzioni Group highlights: • Passion • Efficiency • Personnel skill • Great manufacturing flexibility • Advanced organizational models • Strict quality control of the production processes • On time product delivery • Fulfilling all quality requirements • Extreme price competitiveness

Page 15: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Mechanics

We are able to preform: • On job order manufacture of components and structural parts, in metallic

and composite materials; • Designing complex modeling and mechanical equipment for aerospace

application (masters MODEL, MATRIX, ASSEMBLY, MASTER CONTROL, SUPPORTS, CHUCKS, ETC);

• Reverse Engineering; • Structural gluing/bonding with epoxy adhesives in paste and film (Clean

Room Area); • Twisting and wing structure profiling (Spar Blade); • Designing and manufacturing of experimental equipments; • Stretch Forming; • Thin Sheet Hot Forming (in preliminary study); • Services for Development, Designing and Manufacturing of any

mechanical details (including the raw materials).

Page 16: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Design development is based on customer requirements Specific manufacturing process can be setup

High Precision Routing Process

Assembling of Helicopter Blade

Mechanics

Attachment Joint in Metallic and Composite Material

Page 17: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Production Capabilities Workshop Chip Machining Dpt and CMM

20 CNC machine tools for chip removal and 4 CMM systems:

- Maximum Performances:

• MILLING: 6 axis, volume 8.000x2.000x1.000mm max

• TURNING: 6 axis, diameter 1.300mm max

- Measurements: 5 axis, volume 8.000x2.600x1.600mm max

Grinding & Lapping: Surface, Cylindrical and Planetary

- Materials for Aeronautical Structures and Components

• Steels

• Aluminum Alloys

• Titanium Alloys

• Tungsten/Wolfram

• Carbon Fiber

• Fiber Glass

• Kevlar

• Composite Metal-metal

• Nomex Sandwich Composite Structure and Metallic

Tablet Epoxy For Master Models

Page 18: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Production Capabilities DEPTs FINISHING – FITTING – GLUING

SURFACE AND PROFILE FINISHING THERMAL COUPLING (Climatic Room and liquid Nitrogen) ROLLER BURNISHING SCREW THREAD SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for structural steel

QUALITY CONTROL DEPT 2 Air Conditioned Certified Control Rooms with 4 CMM (Coordinate-Measuring

Machine): max travel 8.000 x 2.600 x 1.800 mm Dimensional Controls by CMM Hardness test Roughness test

Page 19: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Production Capacity

Department Hours per Year

Milling 86.000

Turning 34.500

Grinding/Lapping 12.000

Gluing/Bonding 14.500

Stretch Forming 15.000

Fitting/Finishing 12.000

NDT 30.000

Dimensional Control CMM 12.000

Page 20: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Aeronautical Manufacturing

= Blade root attachment joint «Unfinished product in composite material»

= Main Rotor mast «Titanium Ti6AL4V»

= Blade pitch control rods «Aluminum 7475»

= Rotor head swash plate mechanism «Aluminum 7475»

Rotor head swashplate mechanism

Erosion resistant helicopter blade leading edge shield

Page 21: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Aeronautical Manufacturing

With experience gained in over than 20 years Centro Costruzioni is able to produce high-tech components for: • Rotor Head Swashplate Mechanism manufactured in

Al- & Ti-Alloys and in composite materials glued to metallic structure to improve the lightness and the mechanical behaviour of the section

• Erosion Resistant Helicopter Blade manufactured in thin stainless steel sheets by Stretch Forming Process: supplier for the main worldwide helicopter producers. The plant and the stretch process has been designed and developed by Centro Costruzioni Engineering Dpt.

Page 22: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Aeronautical Manufacturing

• Thanks to the experience gained over the years Centro Costruzioni srl producing high-tech components for Rotor Head Swashplate Mechanism.

• The components are manufactured in Aluminum and Titanium alloys. The composite materials glued to metallic improves the lightness and the mechanical behaviour of the section.

Page 23: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Aeronautical Manufacturing Leading Edge anti-erosion strip stainless steel

Stretch Forming Process

Stretch forming plant Stretched from thin sheet steel AISI 301 1/4H

th. 0.6mm. AMS5517

Page 24: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Aeronautical Manufacturing

Erosion Resistant Helicopter Shields

Page 25: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Hi-Tech Components EROSION RESISTANT HELICOPTER BLADE

Leading edge anti-erosion strip stainless steel CONTROL PITCH COUPLING

Machined from steel rod AISI 4340 Ø 47 mm spec.199-20-007 Stretched from thin sheet steel AISI 301 1/4H

th. 0,6 spec.AMS5517

BLADE ROOT

Unfinished product manufactured from composite material

in carbon and glass fiber

ROTOR FLANGE

Machined from Aluminum 7475 spec.AMS4202

Page 26: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Engineering Activity

CAD/CAM Design Software CATIA V5 (Dassault®)

Centro Costruzioni is equipped with n. 2 workstations for design and control of workshop equipment's, as well as, for Reverse Engineering activities.

Page 27: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Heli World – Company Profile

Heli World a joint venture company born from an initiative of Centro Costruzioni Srl and VM Srl, two companies members of the same company group. Heli World is specialized in MRO (Maintenance, Repair & Overhault) activity on rotary wing vehicles, not only for the airframe, but diversifying the business on an enthusiastic segment such as the rotary wing sector to include machining (Milling and Turning) of helicopter parts. Heli World got "Part 145" certification by the Civil Aviation Authority for maintenance of the aircraft.

Page 28: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

ORGANIZATION CHART Accountable Manager

Domenico Beccidelli

Mantainance Manager

Quality & Training Manager

Production control & Planning Manager

C10 Rotor A3 Helicopter D1 NDT

Machining

Certifying Staff Certifying Staff

X-ray control

Ultrosonic control

Page 29: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Helicopter MRO

Engine and Rotor MRO

Heli-JOBS

Helipad Activity

= Ongoing activity

= Objective to be achieved

Heli-Rescue

Page 30: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Workshop

MRO approved activities:

– A3 Helicopters

– C10 Helicopters Rotors

– D1 NDT

– asbestos seals cleaning from helicopter engines

Page 31: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

FLIGHT TRAINING MRO AREO SCHOOL

= Objective to be achieved

Page 32: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

HELI WORLD SCARL

Registered office: Via Aldo Moro, 245 – Frosinone (FR) Italy Headquarters: Loc. S. Isidoro Loc. Varano, snc – Anagni (FR) Italy Telephones +39 0775/769591 +39 0775/769569 +30 0775/769357 Fax +39 0775/779814 Mail: [email protected]

Contacts

Page 33: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

NDT RX of finished and semi-finished parts (*), Ultrasonic NDT of finished and semi-finished parts (*), Conductivity Test (certified), Setting up of aeronautical components: metal, composite and metal-

composite materials (roughing, deburring, chamfering, polishing), Liquid Dye Penetrant Inspection (certification in progress), NDT Eddy Current (certification in progress), Over the years it has consolidated its activities by investing in the training of qualified personnel for activities of NDT, achieving increasing the level of quality higher and higher, in line with the standards required by the market. (*) NADCAP certified

ACTIVITY AND SKILLS

VM Srl is company of Centro Costruzioni Group specialized in non destructive testing: RX and US have NADCAP Certification

Page 34: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Quality System

28

Quality Certifications

Quality Inspections

Maintenance Organization

Management of procedures

Management of information

Risk Assessment

Management of non-conformities Traceability

Page 35: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

12 expert in NDT are in charge including 8 experts certified for special processes, in particular: Level III “RX INSPECTION” – 1 Expert Level II “RX INSPECTION” – 2 Experts Level I “RX INSPECTION” – 1 Expert Level II “US INSPECTION” – 2 Experts Level II “BOND TEST” – 2 Experts

Human Resources

Page 36: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Certification

UNI EN 9100:2009 n° SCSA 9_C

UNI EN ISO 9001:2008 n° SGQ 1259_D

Approval Agusta Westland N° A/1428

PART 145 Agusta Westland in ANAGNI N° MO IT.145.0226/01

NADCAP Certificate Number : 10209156328

Page 37: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

SMI PROJECT UNCOVERING DISPOSAL AND MRO BUSINESS OPPORTUNITY IN ITALY

SMI Project: Advanced Infrastructure for MRO&U and Disposal for Hi-Tech Air and Rail Transport

Company Promoters

Page 38: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

SMI PROJECT

• The AREA is located in a strategic geolocation

• Currently the area is owned by Anagni Municipality, which is considering proposals for use

Page 39: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

SMI PROJECT

Scheduled Activities:

• Disposal

• Dismantling

• Parting Out

• MRO&U

• Training School

– Pilot

– Drone Pilot

– Maintenance Flight

Page 40: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

SMI PROJECT

Page 41: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

THAN YOU FOR YOUR ATTENTION

Chief Executive : Mr. Domenico BECCIDELLI

Legal Office: Via V. Giminiani, 6 – ANAGNI (FR) ITALY

Plants: Loc. S. Isidoro Loc. Varano, snc – ANAGNI (FR) ITALY

Phones: + 39 0775 769591, +39 0775 769569, +39 0775 769357

Fax: + 39 0775 779814

mail: [email protected]

Page 42: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

36

Customer Approvals

Page 43: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

APPROVAL AgustaWestland Yeovil

APPROVAL Inaer Part 145

37

Customer Approvals

Page 44: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

38

Customer Approvals ITALIAN DEFENCE MINISTRY - ARMAEREO

Page 45: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

39

Customer Approvals

Page 46: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Part 145 Certification

Page 47: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

MRO Customer Approval

Page 48: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Certification - NADCAP

Page 49: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Certification - QA

UNI EN 9100:2009

UNI EN ISO 9001:2008

Page 50: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Customer Approvals

AgustaWestland PART 145 AgustaWestland Anagni

Page 51: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Photo Gallery

Clean Room Class M 4.5 (US Fed Std 290) Hot Gluing Production

Page 52: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Photo Gallery

Workshop general view

Page 53: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Photo Gallery

CNC Lathes and Machining Centres

Page 54: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Photo Gallery

CNC Machining Centres

Page 55: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Photo Gallery

CNC Machining Centres. Blade tail rotor part in tooling

Page 56: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Photo Gallery

CNC Machining Centre. Attachment joint in tooling

Page 57: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Photo Gallery

CNC Machining Centre. Attachment joint in finishing

Page 58: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Photo Gallery

Fitting Department – Tail Blade rotor in finishing. Laminate glassfibre blade

Page 59: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Photo Gallery

Tail Blade rotor in finishing CNC Machining Centre and

CMM Coordinate Measurement Machine

Page 60: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Photo Gallery

Attachment joint

Page 61: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Photo Gallery

Stretch Forming Department Leading edge anti-erosion strip stainless steel

Page 62: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Photo Gallery

Stretch Forming Department Leading edge anti-erosion strip stainless steel

Page 63: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

COMPANY PROFILE

Page 64: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

AVIOREC operates in the aircraft industry for the design, industrialization and

production of structural parts and components made of composite materials.

Our vision is to become a partner of international companies in the

manufacture of parts made of composite materials by highly specialized

processes.

Our mission is to create innovative and competitive solutions for the

construction of complex components, focusing on growth by partnering with our

customers and strategic suppliers

The company

Page 65: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Organization chart

ADMINISTRATION

CEO

OPERATIONS

QUALITY MANAGER

PLANNING ENGINEERING PLANT

MAINTENANCE PRODUCTION

SALES

PURCHASING

QUALITY

CONTROL LABORATORIES

WAREHOUSE OPERATORS

PROGRAM

MANAGEMENT

QUALITY

ASSURANCE

Page 66: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Human Resources

HUMAN RESOURCES PROFILE

Page 67: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Company site

ANAGNI

Aviorec is placed over an area

of about 20,000 square meters

(9000 covered), where there

are 4 industrial buildings

intended for productive activity,

warehouses and offices. Is

currently in the process of

acquiring additional land of

5,000 square meters building.

The company is situated about

2.5 km from the motorway exit

Anagni-Fiuggi

AVIOREC

Anagni

Page 68: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Company certificates

UNAVIA Certificate in accordance with standard UNI EN 9100:2009

UNAVIA Certificate in accordance with standard UNI EN ISO 9001:2008

A SYSTEM OF CONTINUOUS IMPROVEMENT

NON COMPLIANCE TREND (UNAVIA-CERMET AUDIT)

Page 69: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Industrial Engineering

• Methods

• Operative instructions (Visual Management)

• CAM

• Master & Mold design

• Jig design

• Production sustaining

• Configuration management

• BOM management

Page 70: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

LAYOUT

1

2

3

4

5

6 1) Production area

2) Q.C. AREA

3) LABORATORY

4) WAREHOUSE

5) WAREHOUSE

& SHIPPING

6) EMPTY AREA

7) OFFICES

7

Page 71: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Production now

• Pre-pregs nesting & Cutting, lamination preform & kitting

• Plies stratification in clean room

• Autoclave cure

• Structural bonding

• Carbon fiber molds production

• Silicone rubber spindles production

• Surface preparation

• Components assembling

• Hand finishing

• 5 axis NC machining, drilling & cutting

Page 72: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

AVC32 Ø2.4 m L= 10.0 m

AVC1 Ø1.8 m L= 5.0 m

AVC95 Ø1.4 m L= 2.5 m

AVC112 Ø2.4 m L= 8.0 m

Autoclaves

Page 73: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

CLEAN ROOM m2 440 CNC PLOTTER CONVEYOR

Prepreg cutting & Clean Room

CLEAN ROOM m2 70 CNC PLOTTER 8m

Page 74: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Clean Room 200 mq Class100000 (tab. FED-STD 209)

New Clean Room with 10 Laser projectors for plies positioning

Page 75: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

NC MACHINES

MBB 2T 129-PX5

ATHENA 40-20 FT Z800

(13.0 x 2.5 x 0.7 m)

(4.0 x 2.0 x 0.9 m)

10 m

20 m

Banco

CD

L 1

3 m

CD

L

4m

Lay out

Page 76: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Milling machine 4mx2m 5 axes For Composite, Cores

Page 77: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Milling machine 13mx2m 5 axes

For Composite, Cores, Aluminium

Page 78: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Milling machine 3 axes

For construction of metal molds; metallic parts

New

Page 79: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

SURFACES PREPARATION

SANDING ROOM

SANDBLASTING

MACHINES

Page 80: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Refridgerators

Aviorec owns 3 fridges:

•Volume 40 m3 Temperature -18 °C

•Volume 25 m3 Temperature -18 °C

•Volume 10 m3 Temperature + 4 °C

Page 81: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Aviorec Quality Management System

N° 19 Documented Procedures

N° 32 Operative Istructions

Quality Manual established in compliance with UNI EN ISO

9001 European Standard, UNI EN 9100 European Standard

and Customers requirements

Quality Policy based on the real needs of the

company

Page 82: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Company Certifications –Third Party-

Certificate of approval UNAVIA in compliance with

UNI EN 9100:2009 European Standard

Certificate of approval UNAVIA in compliance with

UNI EN ISO 9001:2008 European Standard

THE ORGANIZATION CONTINUALLY IMPROVE THE EFFECTIVENESS OF THE QUALITY MANAGEMET

SYSTEM

Nonconformities Trend (UNAVIA-CERMET AUDIT)

Page 83: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Special Processes Qualifications (AGUSTAWESTLAND):

Ultrasonic Inspection

Bond Test Inspection

Surface Preparation for Bonding (incl. Sandblasting)

Structural Bonding

Curing

AgustaWestland Qualified Supplier (B Class)

Date of the last Audit (ENAC): 30/10/2013

Number of Nonconformities: 1

State of the Nonconformity: Closed

Company Certifications -Customers-

Alenia Aermacchi Qualified Supplier (D1 Class)

Date of the last Audit: 28/10/2014

Number of Nonconformities: 0

AgustaWestland

Digital Manufacturing

DMF-001 Approval

Page 84: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Quality Control (NDI)

Trough trasmission/pulse echo with

OLYMPUS OMNISCAN MX

Pitch-Catch with OLYMPUS BONDMASTER

NEW automatic machine

( in installation phase)

Page 85: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Quality Control (CMM)

Dimensional control with CMM Portable Arm

(2.5 m)

Service Contract with Agis Measurement

Development System for dimensional control

with Laser Tracker

Page 86: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

SPECIMENS REALIZATION

LABORATORY

Page 87: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

CHEMICAL-PHYSICAL LABORATORY

Specimens realization and tests on composite

laminates and bonded components

• resin and void content by calcination

• resin and void content by acid attack

• DSC (Differential Scanning Calorimetry)

• Gel time

• HPLC - New

•DMA - New

Page 88: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

Mechanical Testing

Specimens realization and tests on composite

laminates and bonded components

•Traction, compression, flexion, peel, … tests

•Flatwise, Drum peel tests

100 KN test machine

with temperature test room

Page 89: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

FUTURE DEVELOPMENT - TARGET

Page 90: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

FUTURE DEVELOPMENT – HOW (TECHNOLOGIES)

INTRODUCTION OF NEW TECHNOLOGIES:

INFLATABLE MANDRELS BY EXTRUSION

THERMOPLASTIC COMPOSITES PRESS MOLDING

THERMOSETTING COMPOSITES PRESS MOLDING

LOW COST PARTS BY INFUSION

Page 91: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

FUTURE DEVELOPMENT – HOW (INVESTMENTS)

Quantity Description PO STATUS ECD

1 ERP system software for integrated management Y I 01/2016

1 NDI Ultrasonic Immersion Transmission/Pulse Echo System/

PHASED ARRAY Y A 02/2016

1 Infusion machine Y I 11/2015

1 Painting room 03/2016 NA 05/2016

1 Hot plates press 05/2015 NA 12/2016

1 NADCAP certification 04/2016 NA 10/2016

LEGENDA:

Y=YES – DATE=ACTION ECD – NA= NOT AVAILABLE

PO: PURCHASING ORDER PLACED

STATUS: A: ARRIVED IN AVIOREC

I: INSTALLED

F: FUNCTIONAL

Page 92: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

SAM-Erp2 INVESTMENTS: SAM-Erp2 – ON GOING

SAM-Erp -2 is a 2^ generation ERP system software for integrated management

of:

Company global management

Purchasing

Warehouses management

Sales

Planning

Engineering

Production

Quality

Finance

Cost controlling

Page 93: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

INVESTMENTS: NDI Ultrasonic Immersion Transmission/Pulse Echo

System/ PHASED ARRAY

NDI System

− Dimensions: 5 x 2 x 2 m

Page 94: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

INVESTMENTS: Painting Room

Painting room

− Dimensions: 7 x 4 x 3 m

Page 95: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

INVESTMENTS: Hot plates press

Hot plates press with RTM (resin transfer molding) technology

Page 96: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

FUTURE DEVELOPMENT – HOW (HUMAN RESOURCES)

INCREASING SKILL (ON GOING):

0

2

4

6

8

10

12

14

2010 2011 2012 2013 2014 2015

N. OF GRADUATE RESOURCE

Page 97: EXCELLENCES - AerospaceHub | ICE · SIGNATURE SERIES PRODUCTS (vibro-marking, chemical etching, rubber stamp) CLEAN ROOM (hot bonding) class M 4.5 (US Fed Std 290 E) WORK SHOP for

FUTURE DEVELOPMENT – HOW (INVESTMENTS)

Organization by business Sectors

AEROSPACE AUTOMOTIVE OTHER