Excavadora 320D- MZD

8/16/2019 Excavadora 320D- MZD

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SEBP5691-01July 2012

Parts

Manual See “General Information”

for New Parts Manual

Features.

320D & 320D L Excavators

KZF1-Up (Machine)MZD1-Up (Machine)C6E30000-Up (Engine)

Powered By C6.6 Engine

SAFETY.CAT.COM


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Product and Dealer InformationNote: For product identi cation plate locations, see the section “Product Identi cation Information” in the Operationand Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identi cation Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer InformationName: Branch:

Address:

Dealer Contact Phone Number Hours

Sales:

Parts:

Service:


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MEMORANDA

MEMORANDA SEBP5691-01


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TABLE OF CONTENTSName Page Name Page

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . A4

REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . A7

SUPPLEMENTAL COOLANT ADDITIVES . . . . . . A8

MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . A9

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A11

MACHINE ARRANGEMENT . . . . . . . . . . . . . . . . . . 1CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2OPTION AR-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 2OPTION AR-CONTROL . . . . . . . . . . . . . . . . . . . . 3OPTION AR-HYDRAULIC . . . . . . . . . . . . . . . . . . 3OPTION AR-LINKAGE . . . . . . . . . . . . . . . . . . . . 4OPTION AR-REGIONAL . . . . . . . . . . . . . . . . . . 4OPTION AR-UNDERCARRIAGE . . . . . . . . . . . . 4SPECIAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . 6ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . 7INSTALLATION AR-ENGINE . . . . . . . . . . . . . . . . 8

BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 9COVER GP-VALVE MECHANISM . . . . . . . . . . 10CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . 12

CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . 13CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . 16CYLINDER HEAD GP. . . . . . . . . . . . . . . . . . . . . . 18DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 19DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20FLYWHEEL GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . 22HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . 23KIT-CRANKSHAFT. . . . . . . . . . . . . . . . . . . . . . . . 25LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 26MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . 27PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29PISTON GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

PLUG GP-CYLINDER BLOCK . . . . . . . . . . . . . . 33PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 34PULLEY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . 39PULLEY GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 40ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . 41VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . 43

LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . 45FILTER & MTG GP-ENGINE OIL . . . . . . . . . . . . 45FUMES DISPOSAL GP . . . . . . . . . . . . . . . . . . . . 47LINES GP-ENGINE OIL DRAIN . . . . . . . . . . . . 48

PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 49

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 50COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . 50FAN AR-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . 54

FAN GP-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . 55LINES GP-COOLING . . . . . . . . . . . . . . . . . . . . . . 56PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 57RADIATOR & HYD OIL COOLER GP . . . . . . . . 59REGULATOR GP-TEMPERATURE . . . . . . . . . . 65

AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . 66 AIR CLEANER & MOUNTING GP . . . . . . . . . . 66 AIR CLEANER AR . . . . . . . . . . . . . . . . . . . . . . . . 67 AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . 68LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72MANIFOLD GP-INLET . . . . . . . . . . . . . . . . . . . . 73MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . 77

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 79INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . 82LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 83PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . 90RAIL GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96TANK & MTG GP-FUEL . . . . . . . . . . . . . . . . . . . . 97TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 98

ELECTRICAL AND STARTING SYSTEM . . . . . . 100

ALARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 ALTERNATOR GP-CHARGING . . . . . . . . . . . . 101BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . 105CONTROL & MTGGP-COMMUNICATION . . . . . . . . . . . . . . . . . . . . 110CONTROL & MTG GP-MACHINE . . . . . . . . . . 111CONTROL AR-COMMUNICATION . . . . . . . . . . 112CONTROL GP-COMMUNICATION . . . . . . . . . . 113ELECTRONICS GP-MACHINE . . . . . . . . . . . . . . 114ELECTRONICS GP-MONITOR . . . . . . . . . . . . 114FASTENER GP-WIRING HARNESS . . . . . . . . 115GLOW PLUG GP. . . . . . . . . . . . . . . . . . . . . . . . . . 117LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . 118

LIGHTING GP-FLOOD . . . . . . . . . . . . . . . . . . . . 121PANEL & MTG GP-CIRCUIT BREAKER . . . . . . 126PANEL GP-CIRCUIT BREAKER . . . . . . . . . . . . 127PANEL GP-SWITCH . . . . . . . . . . . . . . . . . . . . . . 129SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . 131SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . 132SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . 133STARTING AID AR-ETHER . . . . . . . . . . . . . . . . 134STARTING AID GP-ETHER . . . . . . . . . . . . . . . . 135STARTING MOTOR GP-ELECTRIC . . . . . . . . 136SWITCH GP-DISCONNECT . . . . . . . . . . . . . . . . 137SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . 138

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SWITCH GP-POSITION . . . . . . . . . . . . . . . . . . . . 139SWITCH GP-ROTARY . . . . . . . . . . . . . . . . . . . . 140SWITCH GP-START . . . . . . . . . . . . . . . . . . . . . . 141VALVE GP-ETHER STARTING . . . . . . . . . . . . . . 142WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 143

WIRING GP-CHASSIS . . . . . . . . . . . . . . . . . . . . 154WIRING GP-COMBINED FLOW . . . . . . . . . . . . 166WIRING GP-COMMUNICATION . . . . . . . . . . . . 168WIRING GP-CONSOLE . . . . . . . . . . . . . . . . . . . . 170WIRING GP-CONVERTER . . . . . . . . . . . . . . . . 175WIRING GP-ELECTRONIC CONTROL . . . . . . 177WIRING GP-FINE SWING . . . . . . . . . . . . . . . . . . 178WIRING GP-PLATFORM . . . . . . . . . . . . . . . . . . 179

POWER TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182DRIVE GP-FINAL . . . . . . . . . . . . . . . . . . . . . . . . . . 182GEAR GP-RING . . . . . . . . . . . . . . . . . . . . . . . . . . 188GEAR GP-TRANSFER . . . . . . . . . . . . . . . . . . . . 191

POWER TRAIN AR . . . . . . . . . . . . . . . . . . . . . . . . 191SPROCKET GP . . . . . . . . . . . . . . . . . . . . . . . . . . 192

FRAME AND BODY . . . . . . . . . . . . . . . . . . . . . . . . . . 193BOX & MTG GP-STORAGE . . . . . . . . . . . . . . . . 193BOX GP-STORAGE . . . . . . . . . . . . . . . . . . . . . . 194COUNTERWEIGHT & MOUNTING GP . . . . . . 196COUNTERWEIGHT GP . . . . . . . . . . . . . . . . . . . . 198COVER AS-ACCESS . . . . . . . . . . . . . . . . . . . . . . 200COVER AS-SOUND SUPPRESSION . . . . . . . . 201COVER GP-HOOD . . . . . . . . . . . . . . . . . . . . . . . . 202DOOR GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . 204FENDER & COVER GP. . . . . . . . . . . . . . . . . . . . 207FRAME GP-UPPER . . . . . . . . . . . . . . . . . . . . . . . . 208GEAR & BEARING GP-SWING . . . . . . . . . . . . 210GUARD AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213GUARD GP-BOTTOM . . . . . . . . . . . . . . . . . . . . . . 214GUARD GP-SWIVEL . . . . . . . . . . . . . . . . . . . . . . 217HANDRAIL GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 218HOOD & GUARD GP . . . . . . . . . . . . . . . . . . . . . . 219HOOD GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 224SHEET AS-SOUND SUPPRESSION . . . . . . . . 226STEP GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234SUPPORT AS-ENCLOSURE . . . . . . . . . . . . . . 236SUPPORT AS-SOUND

SUPPRESSION . . . . . . . . . . . . . . . . . . . . . . . . . . 237

UNDERCARRIAGE . . . . . . . . . . . . . . . . . . . . . . . . . . 239FRAME AR-UNDERCARRIAGE . . . . . . . . . . . . 239FRAME AS-UNDERCARRIAGE . . . . . . . . . . . . 240GUARD GP-TRACK GUIDE . . . . . . . . . . . . . . . . 242GUARD GP-TRAVEL MOTOR . . . . . . . . . . . . . . 247IDLER GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 249LINK AS-TRACK . . . . . . . . . . . . . . . . . . . . . . . . . . 253ROLLER AR-TRACK & CARRIER . . . . . . . . . . 255ROLLER GP-TRACK CARRIER . . . . . . . . . . . . 259ROLLER GP-TRACK-SINGLE FLANGE . . . . . . 260

TRACK ADJUSTER & RECOIL GP. . . . . . . . . . 264TRACK AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268TRACK GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . 272 ACCUMULATOR GP-HYDRAULIC . . . . . . . . . . 272BASE GP-OIL FILTER . . . . . . . . . . . . . . . . . . . . 279CONTROL AR-AUXILIARY . . . . . . . . . . . . . . . . 280CONTROL AR-HYDRAULIC . . . . . . . . . . . . . . . . 280COUPLING GP-FLEXIBLE . . . . . . . . . . . . . . . . 281COUPLING GP-PUMP . . . . . . . . . . . . . . . . . . . . 282CYLINDER & LINES GP-BOOM . . . . . . . . . . . . 283CYLINDER & LINES GP-BUCKET . . . . . . . . . . 283CYLINDER & LINES GP-STICK . . . . . . . . . . . . 284CYLINDER & SEAL GP-BOOM . . . . . . . . . . . . 285CYLINDER & SEAL GP-BUCKET . . . . . . . . . . 287CYLINDER & SEAL GP-STICK . . . . . . . . . . . . 290CYLINDER GP-BUCKET . . . . . . . . . . . . . . . . . . 294DRIVE GP-SWING . . . . . . . . . . . . . . . . . . . . . . . . 296FASTENER GP-SWING & FINAL DR . . . . . . . . 299FILTER & VALVE GP-PILOT . . . . . . . . . . . . . . . . 301FILTER GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302FITTING GP-HYDRAULIC . . . . . . . . . . . . . . . . . . 307GAUGE GP-SIGHT. . . . . . . . . . . . . . . . . . . . . . . . 308HEAD GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 309HOSE GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . 316HYDRAULIC AR . . . . . . . . . . . . . . . . . . . . . . . . . . 327LINES GP-AUXILIARY HYDRAULIC . . . . . . . . 328LINES GP-BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . 338LINES GP-BOOM CYLINDER . . . . . . . . . . . . . . 342

LINES GP-BUCKET CYLINDER . . . . . . . . . . . . 346LINES GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 351LINES GP-HYDRAULIC OIL COOLER . . . . . . 362LINES GP-PILOT. . . . . . . . . . . . . . . . . . . . . . . . . . 365LINES GP-PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . 393LINES GP-RETURN . . . . . . . . . . . . . . . . . . . . . . 394LINES GP-STICK CYLINDER . . . . . . . . . . . . . . 396LINES GP-TRAVEL MOTOR . . . . . . . . . . . . . . . . 398MANIFOLD GP-CONTROL . . . . . . . . . . . . . . . . 404MOTOR & MTG GP-SWING . . . . . . . . . . . . . . . . 407MOTOR & MTG GP-TRAVEL . . . . . . . . . . . . . . 408MOTOR GP-SWING . . . . . . . . . . . . . . . . . . . . . . 410MOTOR GP-TRAVEL . . . . . . . . . . . . . . . . . . . . . . 413

MOUNTING GP-MAIN CONTROLVALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417PLUG GP-CONTROL VALVE . . . . . . . . . . . . . . 418PUMP & MTG GP-MAIN HYDRAULIC . . . . . . 419PUMP GP-MAIN HYDRAULIC . . . . . . . . . . . . . . 420SCREEN GP-HYDRAULIC . . . . . . . . . . . . . . . . 424SWIVEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425TANK & FILTER GP-HYDRAULIC . . . . . . . . . . 427TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . 429VALVE & MTG GP-CONTROL . . . . . . . . . . . . . . 430VALVE AR-SWING . . . . . . . . . . . . . . . . . . . . . . . . 431VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . 432

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VALVE GP-CONTROL . . . . . . . . . . . . . . . . . . . . 434VALVE GP-LOAD CONTROL . . . . . . . . . . . . . . 448VALVE GP-MAIN CONTROL . . . . . . . . . . . . . . . . 452VALVE GP-MANUAL . . . . . . . . . . . . . . . . . . . . . . 453VALVE GP-PILOT. . . . . . . . . . . . . . . . . . . . . . . . . . 455

VALVE GP-PRESSURE REDUCING . . . . . . . . 462VALVE GP-PRIORITY. . . . . . . . . . . . . . . . . . . . . . 464VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . 465VALVE GP-SHUTTLE . . . . . . . . . . . . . . . . . . . . . . 477VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . 480VALVE GP-SWING CUSHION . . . . . . . . . . . . . . 484VALVE GP-TRAVELCOUNTERBALANCE . . . . . . . . . . . . . . . . . . . . . . 488

IMPLEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491BOOM AR-1 PIECE LONG . . . . . . . . . . . . . . . . 491BOOM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 492LINES GP-GREASE . . . . . . . . . . . . . . . . . . . . . . 496

LINKAGE AR-BUCKET . . . . . . . . . . . . . . . . . . . . 500LINKAGE AR-FRONT. . . . . . . . . . . . . . . . . . . . . . 500LINKAGE GP-BUCKET . . . . . . . . . . . . . . . . . . . . 501LOCK GP-TRANSPORT. . . . . . . . . . . . . . . . . . . . 504STICK AR-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505STICK GP-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . 506

WORK TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511 ADJUSTER GP-BUCKET . . . . . . . . . . . . . . . . . . 511BUCKET & ADJUSTER GP . . . . . . . . . . . . . . . . 512BUCKET AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516BUCKET AR-GENERAL PURPOSE . . . . . . . . 516BUCKET AR-HEAVY DUTY . . . . . . . . . . . . . . . . 516BUCKET AR-HEAVY DUTY ROCK . . . . . . . . . . 518BUCKET AS-GENERAL PURPOSE . . . . . . . . 519BUCKET AS-HEAVY DUTY . . . . . . . . . . . . . . . . 521BUCKET AS-HEAVY DUTY ROCK . . . . . . . . . . 525BUCKETAS-SEVERESERVICEROCK . . . . . . 526BUCKET GP-GENERAL PURPOSE . . . . . . . . 527PROTECTOR GP-SIDE BAR . . . . . . . . . . . . . . 528SIDECUTTER GP . . . . . . . . . . . . . . . . . . . . . . . . 529TIP GP-LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531TIP GP-SHORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . 535

OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . . 537

AIR CONDITIONER & MOUNTING GP . . . . . . 537 AIR CONDITIONER AR . . . . . . . . . . . . . . . . . . . . 541 AIR CONDITIONER GP . . . . . . . . . . . . . . . . . . . . 542 ARMREST GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 546BRACKET GP-MIRROR . . . . . . . . . . . . . . . . . . . . 548CAB AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549CAB GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550COIL GP-EVAPORATOR . . . . . . . . . . . . . . . . . . 561COMPRESSOR GP-REFRIGERANT . . . . . . . . 563CONDENSER & MTG GP-REFRIGERANT . . . . . . . . . . . . . . . . . . . . . . . . . . 565CONDENSER GP-REFRIGERANT . . . . . . . . . . 566

CONSOLE GP-OPERATOR . . . . . . . . . . . . . . . . 567CONTROL & MTG GP-JOYSTICK . . . . . . . . . . 573CONTROL GP-HANDLE . . . . . . . . . . . . . . . . . . 574CONTROL GP-HEAT & AIR COND . . . . . . . . . . 577CONTROL GP-HYDRAULIC PEDAL . . . . . . . . 578

CONTROL GP-JOYSTICK . . . . . . . . . . . . . . . . . . 580CONTROL GP-PILOT OPERATEDHYD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 582COVER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 583DOOR & MTG GP-CAB . . . . . . . . . . . . . . . . . . . . 584DOOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 585DUCT GP-CAB AIR . . . . . . . . . . . . . . . . . . . . . . . . 589HATCH GP-ROOF . . . . . . . . . . . . . . . . . . . . . . . . 590HORN GP-ELECTRIC . . . . . . . . . . . . . . . . . . . . . . 591HOUSING GP-AIR CONDITIONER. . . . . . . . . . 593LEVER GP-CAB DOOR . . . . . . . . . . . . . . . . . . . . 594LINES GP-AIR CONDITIONER . . . . . . . . . . . . 595LITERATURE GP. . . . . . . . . . . . . . . . . . . . . . . . . . 601

MIRROR GP-REAR VIEW . . . . . . . . . . . . . . . . . . 602MONITOR & MTG GP-OPERATOR . . . . . . . . 604MONITOR GP-OPERATOR . . . . . . . . . . . . . . . . 605MOUNTING GP-ANTENNA . . . . . . . . . . . . . . . . 607MOUNTING GP-PLATFORM . . . . . . . . . . . . . . 609OPERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . 611PLATFORM GP-OPERATOR . . . . . . . . . . . . . . 612SEAT & MOUNTING GP . . . . . . . . . . . . . . . . . . . . 613SEAT BELT GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 615SEAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617SEAT GP-SUSPENSION . . . . . . . . . . . . . . . . . . 619SUPPORT GP-SEAT . . . . . . . . . . . . . . . . . . . . . . 623SUSPENSION GP-SEAT . . . . . . . . . . . . . . . . . . 624VISOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . 630WASHER GP-WINDOW . . . . . . . . . . . . . . . . . . . . 631WINDOW AS-FRONT. . . . . . . . . . . . . . . . . . . . . . 632WINDOW GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . 633WINDOW GP-DOOR . . . . . . . . . . . . . . . . . . . . . . 645WINDOW GP-FRONT. . . . . . . . . . . . . . . . . . . . . . 648WIPER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . . 650

SERVICE EQUIPMENT AND SUPPLIES . . . . . . 652FILM GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 652PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . 658

PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . B1

SEBP5691-01 TABLE OF CONTENTS A


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GENERAL INFORMATION

1. MACHINE IDEN TIFICATION

Caterpillar m achines are identi ed by ProductIdenti catio n Numbers (PIN). Some componentsincluded in a m achine may be identi ed by SerialNumbers (S/N) . Typical components that will beserialized in clude engines, transmissions, bulldozers,and rippers. The machine and engine are further identi ed by arrangement numbers and in some casesmodi cation numbers. These numbers are shown on theproduct ide ntication plate(s) and on the master plate inthe operato r's compartment.

Caterpilla r dealers need all of these numbers todetermine a ccurate parts identi cation.

Effective First Quarter 2001 the Caterpillar ProductIdenti cation Number (PIN) changed from 8 to 17characters. In an effort to provide uniform equipmentidenti cation, Caterpillar and other constructionequipment manufacturers are moving to comply withthe latest version of the product identi cation numberingstandard. Non-road machine PINs are de ned by ISO10261. The new PIN format will apply to all Caterpillar machines and generator sets. The PIN plates and framemarking will display the 17 character PIN. The newformat will look like the following:

Where:

1. Caterpillar's World Manufacturing Code (characters 1-3)

2. Machine Descriptor (characters 4-8)

3. Check Character (character 9)

4. Machine Indicator Section (MIS) or Product SequenceNumber (characters 10-17). These were previouslyreferred to as the Serial Number.

Machines and generator sets produced before FirstQuarter 2001 will maintain their 8 character PIN format.

Components such as engines, transmissions, axles, etc.and work tools will continue to use an 8 character SerialNumber (S/N).

2. ORDERING PAR TS

Quality Caterpillar replacement parts are availablefrom Caterpillar dealers throughout the world. Their parts inventories are up to date and include allparts normally required to protect your investment inCaterpillar machines. Dealers may offer repair kits or remanufactured parts to allow selection of the mosteffective repair alternative for a particular situation. Whenordering parts, your order should specify the quantity,part number, part name, and the serial number/productidenti cation number of the machine for which the partsare needed.

3. PARTS MANUAL ORGANIZATION

Product information in this manual is presentedas "information elements" that represent all of thecomponents for the speci c model. Engine Arrangementand Seat Group are examples of information elements.

The information elements are organized alphabeticallyby part name and secondarily by part number withineach major section of the manual.

4. TABLE OF CONTENTS

A table of contents (TOC) is found at the beginning of themanual. The TOC lists each section of the manual witha complete list of all information elements organized asthey appear in the manual. Page numbers are providedfor quick reference to detailed parts identi cationillustrations and serviceable consist lists.

5. MAINTENANCE PARTS INDEX

The Maintenance Parts Index, located near thebeginning of the manual, references most frequentlyused maintenance part numbers, providing description,quantity, usage and page number. This information isorganized alphabetically by part description.

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GENERAL INFORMATION

6. INDEX

The index loca ted near the front of the manual is analphabetical listing of all information elements includedin the manual. Page numbers are provided for quickreference to d etailed parts identi cation illustrations andserviceable c onsist lists.

7. PART NUMBE R INDEX

A numerical index listing all part numbers and thecorrespond ing page number(s) appears at the back of the manual.

8. CAPTION S

Captions l ocated at the beginning of each informationelement id entify the part number and part name alongwith addit ional descriptive information. PIN and S/N

informati on found in each caption should be usedto select correct information for a speci c machine.Field rep lacement options, identi cation of optionalattachme nt components, and where used ("part of")informat ion is also provided.

The rst line of a caption is shown in larger type fontto indic ate the beginning of an information element.Caption s for additional pages that may be requiredto illus trate an information element will be shown instandar d type font and will include the term (contd.) .

9. NON- SERVICED PARTS

In some instances it is necessary to display non-servicedparts that are a link to a lower level serviceable consistlists . These non-serviced part numbers are shownin italic type i ndicating that they are not available.

10. PA RTS LIST REFERENCE NUMBERS

Numb ers shown in the Ref No column correspondto nu mbers used in the associated graphic(s). Analph abetic suf x may be added to a reference number toiden tify lower level consist items. Numbers shown in theGrap hic Ref column refer to the graphic number identi er

dis played in the lower left corner of each illustration. TheGra phic Ref number may be used in combination withthe item Ref No to determine the correct part number.The re may be intentional omission of a Ref No in acon sist list as information is updated to re ect the latestser viceable part numbers.

11 . INDENTED PART NAMES

Wh en a part name is indented in a parts list, it is partof (included in) the group or assembly under which it isindented.

12. ILLUSTRATI ON REFERENCE LETTERS

When necessar y, illustrations contain reference letters(A, B, C etc.) t hat are intended to track lines andharnesses fro m one point to another. They are also usedto show where t o reconnect illustrations that have beenseparated.

13. ABBREVIA TIONS AND SYMBOLS

O.D. – Outsi de Diameter I.D. – Insid e Diameter A – Not Part O f This GroupB – Use As Req uiredC – Change Fr om Previous TypeD – Order By The Meter E – Order By The Centimeter F – Not Show nG – Order By The Inch

I – Refer To Hydraulic Information SystemM – Metric PartR – Remfg P art May Be Available Y – Separa te IllustrationZ – Not Ser viced Separately

14. DESCRIPTION OF TYPE CHANGES

Type - A type is de ned as any con guration changethat requires an additional Information Element for an Arrangement, Group, or Assembly. If serial number breaks for types are not available, a type # ( Type 1,

Type 2, etc.) will be displayed in the caption. These"type" changes are identi ed with a "C" note (changefrom previous type) in the Parts List. Only the "types" thatapply to this Parts Manual will be included. Additionaltypes may exist causing "C" notes to appear on anInformation Element when no other types are shown.

15.

This symbol indicates the end of an information element.

NOTE:

Continuing improvement and advancement of product design may cause changes to your machinewhich may not be included in this publication.Whenever a question arises regarding your Caterpillar product or this publication, pleaseconsult your Caterpillar dealer for the latest availableinformation.

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GENERAL INFORMATION

A6 GENERAL INFORMATION SEBP5691-01


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REPAIR ALTERNATIVES

REMANUFACTURE D COMPONENTS

As an option wh en making repairs consider Caterpillar Remanufactured Components. Components that are availablethrough the Ca terpillar Remanufactured Program are identi ed three ways in the parts book:

• with the lette r R in the note eld of the parts list• with an R* at th e beginning of the rst line of the caption

• with an *R at t he end of the rst line of the captionTypical comp onents included in the Remanufacturing Program include:

ALTERNATOR SCONNECTING RODSCRANKSHAFT S - UNDERSIZECRANKSHAFT S - UPGRADE TO NEWCYLINDER HE ADSELECTRONI C CONTROL MODULES (ECM)ELECTRONI C SENSORSFUEL INJEC TORSFUEL NOZZL ESFUEL PUMPSGOVERNOR SOIL PUMPSPISTONSSHORT BLO CKSSTARTER STURBOCH ARGERS - COMPLETETURBOCH ARGER CARTRIDGESWATER PU MPS

Caterpi llar Remanufactured engines for many engine arrangements are also available.

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SUPPLEMENTAL COOLANT ADDITIVES

CUSTOMER BENEF ITS:

Protects agai nst cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.

• Provides meas ured coolant conditioner.

DESCRIPTION:

Additives de plete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) mustbe added to al l heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-chargedantifreeze , like Caterpillar's DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCAadded to the system is dependent on the capacity of the system.

The SCA for i nitial ll is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as aspin-on ele ment. (No Spin-on available for 3600 Family of Engines)

NOTE:

The amount of SCA added at initial ll is not the same as the amount added at maintenance intervals.

The coolan t additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTMD4985 or A STM D5345 Speci cations.

NOTE:

For use w ith standard heavy duty coolant only, not for use with Extended Life Coolant.

PARTS NE EDED:

Cooling System Capacity

Liters GallonsLiquid SCA at Initial Fill Liquid SCA atMaintenance*

Spin-on SCAMaintenance Element*

22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)

30-38 (8-10) 3P-2044 (1)6V-35 42 (1) 111-2372 (1) 111-2369 (1)

38-49 (10-13) 3P-2044 (1)8T-1589 (1) 111-2372 (1) 111-2369 (1)

49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)

64-83 (17-22) 3P-2044 (2)8T-1589 (1)111-2372 (1)6V-3542 (1) 111-2371 (1)

83-114 (22-30) 3P- 2044 (3)8T-1589 (1) 3P-2044 (1) 9N-3718 (1)

114-163 (30-43) 3P-2044 (5) 3P-2044 (1)6V-3542 (1) 111-2371 (2)

163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)

* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant maintenance instructions.

( ) Indicates quantity required.

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MAINTENANCE PARTS

DESCRIPTIONPART

NUMBER QTY WHERE USED PAGE

AIR INLET AND EXHAUST SYSTEMFILTER ELEMENT AS-AIR (PRIMARY) 131-8822 1 AIR CLEANER GP 70FILTER ELEMENT AS-AIR

(PRIMARY, STANDARD EFFICIENCY)

6I-2501 1 AIR CLEANER GP 71

FILTER ELEMENT AS-AIR(PRIMARY, ULTRA HIGH EFFICIENCY)

128-2686 1 AIR CLEANER GP 71

FILTER ELEMENT AS-AIR(SECONDARY)

131-8821 1 AIR CLEANER GP 70

6I-2502 1 AIR CLEANER GP 71

BASIC ENGINEBELT-SERPENTINE 357-2637 1 PULLEY GP-ENGINE 40CAP AS (ENGINE OIL FILLER) 136-3608 1 COVER GP-VALVE MECHANISM 10GASKET-COVER (VALVE MECHANISM) 317-3064 1 COVER GP-VALVE MECHANISM 10PLUG-DRAIN (ENGINE OIL) 7C-0351 2 PAN GP-OIL 29SEAL 124-0506 1 COVER GP-VALVE MECHANISM 10

COOLING SYSTEMCAP AS (COOLANT RECOVERY) 171-3369 1 RADIATOR & HYD OIL COOLER GP 59CAP-RADIATOR 360-9274 1 RADIATOR & HYD OIL COOLER GP 59GASKET-WATER REGULATOR

(TEMPERATURE)281-8744 1 REGULATOR GP-TEMPERATURE 65

HOSE-RADIATOR (LOWER) 369-2271 1 RADIATOR & HYD OIL COOLER GP 59369-2272 1 RADIATOR & HYD OIL COOLER GP 59

HOSE-RADIATOR (UPPER) 375-5700 1 RADIATOR & HYD OIL COOLER GP 59REGULATOR AS-WATER

TEMPERATURE (INCLUDESCONNECTOR)

367-1819 1 REGULATOR GP-TEMPERATURE 65

ELECTRICAL AND STARTING SYSTEMBATTERY

(12-VOLT, MAINTENANCE FREE)263-9574 2 BATTERY & WIRING GP 105

4 BATTERY & WIRING GP 107CAP AS-FILLER (BATTERY) 123-1373 6 BATTERY & WIRING GP 105

6 BATTERY & WIRING GP 107CIRCUIT BREAKER AS (60-AMPERE)

(GLOW PLUG)171-2208 1 PANEL GP-CIRCUIT BREAKER 127

CIRCUIT BREAKER AS (80-AMPERE)(MAIN)

171-2210 1 PANEL GP-CIRCUIT BREAKER 127

CIRCUIT BREAKER AS (90-AMPERE)(ALTERNATOR)

171-2211 1 PANEL GP-CIRCUIT BREAKER 127

FILTER (ETHER START) 358-4889 1 VALVE GP-ETHER STARTING 142FUSE (10-AMPERE) 113-8490 20 WIRING GP-CAB 147FUSE (15-AMPERE) 113-8491 5 WIRING GP-CAB 147FUSE (20-AMPERE) 113-8492 3 WIRING GP-CAB 147FUSE (25-AMPERE) 113-8493 3 WIRING GP-CAB 147FUSE (30-AMPERE) 124-3548 2 WIRING GP-CAB 147FUSE (5-AMPERE) 141-2759 7 WIRING GP-CAB 147GLOW PLUG 361-9875 6 GLOW PLUG GP 117KEY (BATTERY DISCONNECT) 8H-5306 1 SWITCH GP-DISCONNECT 137LAMP AS (24-VOLT, 3-WATT) 170-9324 1 PANEL GP-SWITCH 129LAMP-HALOGEN (24-VOLT, 70-WATT) 9X-3463 1 LAMP GP-FLOOD 118

1 LAMP GP-FLOOD 1191 LAMP GP-FLOOD 120

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MAINTENANCE PARTS

DESCRIPTIONPART

NUMBER QTY WHERE USED PAGE

FUEL SYSTEMCAP AS-FUEL 349-7059 1 TANK GP-FUEL 98FILTER AS-WATER SEP & FUEL

(ULTRA HIGH EFFICIENCY) (PRIMARY)

382-0664 1 LINES GP-FUEL 84

FILTER ELEMENT-FUEL 360-8960 1 FILTER GP-FUEL 79FILTER-FUEL (IN-LINE) 364-5287 2 LINES GP-FUEL 83GASKET (FUEL PRIMING PUMP) 1P-0436 1 LINES GP-FUEL 83STRAINER AS-FUEL (FLOAT GAUGE) 303-9933 1 TANK GP-FUEL 98

HYDRAULIC SYSTEMBREATHER (HYDRAULIC TANK) 227-0590 1 TANK & FILTER GP-HYDRAULIC 427BREATHER (SWING DRIVE) 4H-6112 1 DRIVE GP-SWING 298BREATHER AS (SWING DRIVE) 227-6221 1 DRIVE GP-SWING 298CAP-DUST 6V-0852 1 TANK & FILTER GP-HYDRAULIC 427

8C-3451 1 TANK & FILTER GP-HYDRAULIC 427FILTER ELEMENT AS-OIL

(ULTRA HIGH EFFICIENCY)(HYDRAULIC RETURN)

179-9806 1 FILTER GP-OIL 304

FILTER-OIL (ADVANCED EFFICIENCY)(HYDRAULIC)

5I-8670 1 FILTER & VALVE GP-PILOT 301

FILTER-OIL (ADVANCED EFFICIENCY)(HYDRAULIC, CASE DRAIN)

093-7521 1 FILTER GP-OIL 306

PLUG-DRAIN (HYDRAULIC OIL) 4B-7739 1 TANK & FILTER GP-HYDRAULIC 427SCREEN (RELIEF VALVE) 119-5398 1 VALVE GP-RELIEF 471SCREEN AS (HYDRAULIC TANK) 209-6000 1 SCREEN GP-HYDRAULIC 424

LUBRICATION SYSTEMFILTER AS-ENGINE OIL

(ADVANCED EFFICIENCY)1R-1807 1 FILTER & MTG GP-ENGINE OIL 45

OPERATOR STATIONBLADE AS-WIPER (600-MM) 161-3670 1 WIPER GP-WINDOW 650CAP AS (WINDOW WASHER) 178-5431 1 WASHER GP-WINDOW 631DRYER-REFRIGERANT (RECEIVER) 176-1902 1 LINES GP-AIR CONDITIONER 595

1 LINES GP-AIR CONDITIONER 598FILTER ELEMENT-CAB AIR 245-7823 1 AIR CONDITIONER GP 542

1 AIR CONDITIONER GP 544293-1184 1 DUCT GP-CAB AIR 589

LAMP (24-VOLT, 10-WATT) 201-4417 1 CAB GP 552LAMP AS-DOME 176-1986 1 CAB GP 552SEAT BELT GP 327-6541 1 SEAT BELT GP 616SEAT BELT GP (RETRACTABLE, 51-MM) 258-4095 1 SEAT & MOUNTING GP 614

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INDEXName Page Name Page

A ACCUMULATOR GP-HYDRAULIC–

CHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272273274275276277

ACCUMULATOR GP-HYDRAULIC–UNCHARGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278

ADJUSTER GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . 511 AIR CLEANER & MOUNTING GP . . . . . . . . . . . . . . 66 AIR CLEANER AR–PRECLEANER . . . . . . . . . . . . . 67 AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

7071

AIR CONDITIONER & MOUNTING GP . . . . . . . . . . 537

539 AIR CONDITIONER AR . . . . . . . . . . . . . . . . . . . . . . . . 541 AIR CONDITIONER GP . . . . . . . . . . . . . . . . . . . . . . . . 542

544 ALARM GP–FAULT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 101

103 ARM GP-WINDOW WIPER (UPPER) . . . . . . . . . . . 650 ARMREST GP–LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 547 ARMREST GP–RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 546

BBASE GP-OIL FILTER–HYDRAULIC . . . . . . . . . . . . 279BASE GP-VALVE COVER & INJ HARN . . . . . . . . . 10BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . . . . . . 105BATTERY & WIRING GP–COLD WEATHER . . . . . 107BATTERY (12-VOLT, MAINTENANCE FREE) . . . . 105

107BELT-SERPENTINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 40BLADE AS-WIPER (600-MM) . . . . . . . . . . . . . . . . . . . 650BOOM AR-1 PIECE LONG–HEAVY-DUTY . . . . . . 491BOOM GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 492

494

BOX & MTG GP-STORAGE . . . . . . . . . . . . . . . . . . . . 193BOX GP-STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . 194BRACKET GP-MIRROR . . . . . . . . . . . . . . . . . . . . . . . 548

552BREATHER (HYDRAULIC TANK) . . . . . . . . . . . . . . . 427BREATHER (SWING DRIVE) . . . . . . . . . . . . . . . . . . . 298BREATHER AS (SWING DRIVE) . . . . . . . . . . . . . . . 298BUCKET & ADJUSTER GP–

B-FAMILY, HEAVY-DUTY . . . . . . . . . . . . . . . . . . . . 514515

BUCKET & ADJUSTER GP–GENERAL PURPOSE, B-FAMILY . . . . . . . . . . . . 513

BUCKET & ADJUSTER GP–HEAVY-DUTY , B-FAMILY . . . . . . . . . . . . . . . . . . . 512

BUCKET & ADJUSTER GP–HEAVY-DUTY ROCK, B-FAMILY . . . . . . . . . . . . . 512

BUCKET & ADJUSTER GP–

HEAVY-DUTY, B-FAMILY . . . . . . . . . . . . . . . . . . . . 512BUCKET & ADJUSTER GP–SEVERE SERVICE ROCK, B-FAMILY . . . . . . . . 513

BUCKET AR–B-FAMILY . . . . . . . . . . . . . . . . . . . . . . . 516BUCKET AR-GENERAL PURPOSE–

B-FAMILY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516BUCKET AR-HEAVY DUTY–B-FAMILY . . . . . . . . . 516BUCKET AR-HEAVY DUTY–DB-FAMILY . . . . . . . . 517BUCKET AR-HEAVY DUTY ROCK–B-FAMILY . . . 518BUCKET AS-GENERAL PURPOSE . . . . . . . . . . . . . 519BUCKET AS-GENERAL PURPOSE–

B-FAMILY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520BUCKET AS-HEAVY DUTY–B-FAMILY . . . . . . . . . . 521

522523524

BUCKET AS-HEAVY DUTY ROCK–B-FAMILY . . . 525BUCKET AS-SEVERE SERVICE ROCK–

B-FAMILY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 526BUCKET GP-GENERAL PURPOSE . . . . . . . . . . . . 527

CCAB AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549CAB GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 552

555557559

CAB GP–INTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 550CAMSHAFT GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9CAP AS (COOLANT RECOVERY) . . . . . . . . . . . . . . 59CAP AS (ENGINE OIL FILLER) . . . . . . . . . . . . . . . . . 10CAP AS (WINDOW WASHER) . . . . . . . . . . . . . . . . . 631CAP AS-FILLER (BATTERY) . . . . . . . . . . . . . . . . . . . 105

107CAP AS-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98CAP-DUST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427CAP-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1CIRCUIT BREAKER AS (60-AMPERE)

(GLOW PLUG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127CIRCUIT BREAKER AS (80-AMPERE) (MAIN) . . . 127CIRCUIT BREAKER AS (90-AMPERE)

(ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127COIL GP-EVAPORATOR . . . . . . . . . . . . . . . . . . . . . . . 561COMPRESSOR GP-REFRIGERANT . . . . . . . . . . . . 563

564CONDENSER & MTG GP-REFRIGERANT . . . . . . 565CONDENSER GP-REFRIGERANT . . . . . . . . . . . . . 566CONNECTING ROD GP (F) . . . . . . . . . . . . . . . . . . . . 32

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CONNECTING ROD GP (J) . . . . . . . . . . . . . . . . . . . . 32CONNECTING ROD GP (L) . . . . . . . . . . . . . . . . . . . . 32CONSOLE GP-OPERATOR . . . . . . . . . . . . . . . . . . . . 567CONSOLE GP-OPERATOR–LH . . . . . . . . . . . . . . . . 571CONSOLE GP-OPERATOR–RH . . . . . . . . . . . . . . . . 569

CONTROL & MTG GP-COMMUNICATION–PRODUCT LINK CELLULAR . . . . . . . . . . . . . . . . 110CONTROL & MTG GP-JOYSTICK . . . . . . . . . . . . . . 573CONTROL & MTG GP-MACHINE . . . . . . . . . . . . . . . 111CONTROL AR-AUXILIARY–

SYSTEM 2, COMBINED FUNCTION . . . . . . . . . 280CONTROL AR-AUXILIARY–

SYSTEM 3, 1-WAY, 2-PUMP . . . . . . . . . . . . . . . . . 280CONTROL AR-COMMUNICATION–

PRODUCT LINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112CONTROL AR-HYDRAULIC . . . . . . . . . . . . . . . . . . . 280CONTROL GP-COMMUNICATION–

PRODUCT LINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

CONTROL GP-COMMUNICATION–PRODUCT LINK 522 . . . . . . . . . . . . . . . . . . . . . . . . 113

CONTROL GP-HANDLE–JOYSTICK, LH . . . . . . . . 574CONTROL GP-HANDLE–JOYSTICK, RH . . . . . . . 576CONTROL GP-HEAT & AIR COND . . . . . . . . . . . . . 577CONTROL GP-HYDRAULIC PEDAL . . . . . . . . . . . . 578

579CONTROL GP-JOYSTICK–LH . . . . . . . . . . . . . . . . . 581CONTROL GP-JOYSTICK–RH . . . . . . . . . . . . . . . . . 580CONTROL GP-PILOT OPERATED HYD–

TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 582CONTROL GP-UNPROGRAMMED . . . . . . . . . . . . . 91

111COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 50

52CORE AS-FUEL COOLER . . . . . . . . . . . . . . . . . . . . . 59CORE AS-HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 542

544CORE AS-OIL COOLER (HYDRAULIC) . . . . . . . . . 62COUNTERWEIGHT & MOUNTING GP . . . . . . . . . . 196

197COUNTERWEIGHT GP. . . . . . . . . . . . . . . . . . . . . . . . 198

199COUPLING GP-FLEXIBLE . . . . . . . . . . . . . . . . . . . . . 281COUPLING GP-PUMP. . . . . . . . . . . . . . . . . . . . . . . . . 282COVER AS-ACCESS–

FUEL, HYDRAULIC TANKS . . . . . . . . . . . . . . . . . 200COVER AS-SOUND SUPPRESSION . . . . . . . . . . . 201COVER GP-CAB–REAR . . . . . . . . . . . . . . . . . . . . . . . 583COVER GP-CYLINDER HEAD . . . . . . . . . . . . . . . . . 10COVER GP-HOOD–PRECLEANER. . . . . . . . . . . . . 202COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . 10CRANKSHAFT GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12CYLINDER & LINES GP-BOOM–LH . . . . . . . . . . . . 283CYLINDER & LINES GP-BOOM–RH. . . . . . . . . . . . 283CYLINDER & LINES GP-BUCKET . . . . . . . . . . . . . . 283CYLINDER & LINES GP-STICK . . . . . . . . . . . . . . . . 284

CYLINDER & SEAL GP-BOOM . . . . . . . . . . . . . . . . . 285CYLINDER & SEAL GP-BUCKET . . . . . . . . . . . . . . . 287

289CYLINDER & SEAL GP-STICK . . . . . . . . . . . . . . . . . 290

292

CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 13 15CYLINDER GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . . 294CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . . 16CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . . 18

DDOOR & MTG GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . 584DOOR GP-ACCESS–

AIR CLEANER, BATTERY . . . . . . . . . . . . . . . . . . . 206DOOR GP-ACCESS–PUMP COMPARTMENT . . . 204DOOR GP-ACCESS–RADIATOR . . . . . . . . . . . . . . . 205

DOOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 585587

DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 19DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20DRIVE GP-FINAL–WITH MOTOR . . . . . . . . . . . . . . 183

187DRIVE GP-FINAL–

WITH MOTOR, SPROCKET . . . . . . . . . . . . . . . . . 182186

DRIVE GP-FINAL–WITHOUT MOTOR . . . . . . . . . . 184DRIVE GP-SWING–WITH MOTOR . . . . . . . . . . . . . 298DRIVE GP-SWING–WITHOUT MOTOR . . . . . . . . . 296DRYER-REFRIGERANT (RECEIVER) . . . . . . . . . . 595

598DUCT GP-CAB AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . 589

EELECTRONICS GP-MACHINE . . . . . . . . . . . . . . . . . 114ELECTRONICS GP-MONITOR . . . . . . . . . . . . . . . . . 114ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . 7

FFAN AR-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54FAN GP-SUCTION–DIRECT DRIVE . . . . . . . . . . . . 55FASTENER GP-SWING & FINAL DR . . . . . . . . . . . 299FASTENER GP-WIRING HARNESS . . . . . . . . . . . . 115FENDER & COVER GP. . . . . . . . . . . . . . . . . . . . . . . . 207FILM GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 656FILM GP–LONG REACH . . . . . . . . . . . . . . . . . . . . . . . 657FILM GP–OPERATOR CONTROLS, NOTICE . . . . 652

653654655

FILM-IDENTIFICATION (CAT) . . . . . . . . . . . . . . . . . . 113

A12 INDEX SEBP5691-01


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FILM-INFORMATION (DO NOT LIFT) . . . . . . . . . . . 196197

FILM-INFORMATION(PRODUCT LINK, READ OMM) . . . . . . . . . . . . . . 110

FILM-INSTRUCTION

(HYDRAULIC OIL RETURN FILTER) . . . . . . . . . 304FILM-INSTRUCTION(PULL RING, ALTERNATE EXIT) . . . . . . . . . . . . . 658

662FILM-INSTRUCTION

(TOP, AIR CLEANER COVER) . . . . . . . . . . . . . . . 7071

FILM-WARNING(HIGH PRESSURE CYLINDER) . . . . . . . . . . . . . . 276

FILM-WARNING(PRODUCT LINK RADIO, INTL) . . . . . . . . . . . . . . 110

FILTER & MTG GP-ENGINE OIL . . . . . . . . . . . . . . . 45FILTER & VALVE GP-PILOT–HYDRAULIC OIL . . . 301

FILTER (ETHER START) . . . . . . . . . . . . . . . . . . . . . . . 142FILTER AS-ENGINE OIL

(ADVANCED EFFICIENCY) . . . . . . . . . . . . . . . . . . 45FILTER AS-WATER SEP & FUEL

(ULTRA HIGH EFFICIENCY) (PRIMARY) . . . . . 84FILTER ELEMENT AS-AIR (PRIMARY) . . . . . . . . . 70FILTER ELEMENT AS-AIR

(PRIMARY, STANDARD EFFICIENCY) . . . . . . . 71FILTER ELEMENT AS-AIR

(PRIMARY, ULTRA HIGH EFFICIENCY) . . . . . . 71FILTER ELEMENT AS-AIR (SECONDARY) . . . . . . 70

71FILTER ELEMENT AS-OIL

(ULTRA HIGH EFFICIENCY)(HYDRAULIC RETURN) . . . . . . . . . . . . . . . . . . . . . 304

FILTER ELEMENT-CAB AIR . . . . . . . . . . . . . . . . . . . 542544589

FILTER ELEMENT-FUEL . . . . . . . . . . . . . . . . . . . . . . 79FILTER GP-CAB AIR . . . . . . . . . . . . . . . . . . . . . . . . . . 589FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

8081

FILTER GP-OIL–HYDRAULIC RETURN . . . . . . . . . 302304

FILTER GP-OIL–HYDRAULIC, CASE DRAIN . . . . 306FILTER-FUEL (IN-LINE) . . . . . . . . . . . . . . . . . . . . . . . 83FILTER-OIL (ADVANCED EFFICIENCY)

(HYDRAULIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301FILTER-OIL (ADVANCED EFFICIENCY)

(HYDRAULIC, CASE DRAIN) . . . . . . . . . . . . . . . . 306FINAL DRIVE GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

183184186187

FITTING GP-HYDRAULIC–4-BOLT FLANGE . . . . 307

FLOOR MAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3280

FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21FRAME AR-UNDERCARRIAGE . . . . . . . . . . . . . . . . 239FRAME AR-UNDERCARRIAGE–LONG . . . . . . . . . 239

FRAME AS-UNDERCARRIAGE . . . . . . . . . . . . . . . . 240241FRAME GP-UPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . 208FUMES DISPOSAL GP. . . . . . . . . . . . . . . . . . . . . . . . 47FUSE (10-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 147FUSE (15-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 147FUSE (20-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 147FUSE (25-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 147FUSE (30-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 147FUSE (5-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

GGASKET (FUEL PRIMING PUMP) . . . . . . . . . . . . . . 83GASKET-COVER (VALVE MECHANISM) . . . . . . . . 10GASKET-WATER REGULATOR

(TEMPERATURE) . . . . . . . . . . . . . . . . . . . . . . . . . . 65GAUGE GP-SIGHT (HYDRAULIC OIL LEVEL) . . . 427GAUGE GP-SIGHT–HYDRAULIC OIL LEVEL . . . 308GAUGE-OIL LEVEL (SWING DRIVE) . . . . . . . . . . . 298GEAR & BEARING GP-SWING . . . . . . . . . . . . . . . . . 210

211GEAR GP-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

189190

GEAR GP-TRANSFER . . . . . . . . . . . . . . . . . . . . . . . . 191GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2GLOW PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117GLOW PLUG GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84GUARD AR–HEAVY-DUTY . . . . . . . . . . . . . . . . . . . . . 213GUARD GP-BOTTOM . . . . . . . . . . . . . . . . . . . . . . . . . 216GUARD GP-BOTTOM–HEAVY-DUTY . . . . . . . . . . . 214

215GUARD GP-SWIVEL–HEAVY-DUTY . . . . . . . . . . . . 217GUARD GP-TRACK GUIDE . . . . . . . . . . . . . . . . . . . . 242

243GUARD GP-TRACK GUIDE–FULL LENGTH . . . . 244

246GUARD GP-TRACK GUIDE–SPROCKET . . . . . . . 245GUARD GP-TRAVEL MOTOR . . . . . . . . . . . . . . . . . . 248GUARD GP-TRAVEL MOTOR–HEAVY-DUTY . . . 247

HHANDRAIL GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218HARNESS AS-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . 147HARNESS AS-CHASSIS . . . . . . . . . . . . . . . . . . . . . . . 154

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592HARNESS AS-CONSOLE . . . . . . . . . . . . . . . . . . . . . . 173HARNESS AS-CONSOLE (LH) . . . . . . . . . . . . . . . . . 170HARNESS AS-CONSOLE (RH) . . . . . . . . . . . . . . . . . 129HARNESS AS-CONTROL (PRODUCT LINK) . . . . 168

HARNESS AS-ENGINE(ELECTRONIC CONTROL MODULE) . . . . . . . . 177HARNESS AS-HEATER & AIR COND . . . . . . . . . . . 537

542544

HARNESS AS-HEATER & AIR COND(AIR CONDITIONER, LOW SIDE). . . . . . . . . . . . 539

HARNESS AS-HEATER & AIR COND(CONTROL PANEL SWITCHES) . . . . . . . . . . . . . 537

539HARNESS AS-LIGHTING (BOOM, LH) . . . . . . . . . . 124HARNESS AS-LIGHTING

(CAB FLOODLIGHT) . . . . . . . . . . . . . . . . . . . . . . . . 122

HARNESS AS-PLATFORM . . . . . . . . . . . . . . . . . . . . . 179HARNESS AS-SOLENOID . . . . . . . . . . . . . . . . . . . . . 178HARNESS AS-SOLENOID

(1-WAY, 2-WAY FLOW) . . . . . . . . . . . . . . . . . . . . . . 143HARNESS AS-SWITCH

(SECONDARY SHUTDOWN) . . . . . . . . . . . . . . . . 179HARNESS AS-WIRING (INJECTOR) . . . . . . . . . . . . 10HATCH GP-ROOF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 590HEAD GP-MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411HEAD GP-PUMP–DRIVE . . . . . . . . . . . . . . . . . . . . . . 309HEAD GP-PUMP–DRIVEN . . . . . . . . . . . . . . . . . . . . . 312HOOD & GUARD GP. . . . . . . . . . . . . . . . . . . . . . . . . . 219HOOD GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 224HORN GP-ELECTRIC . . . . . . . . . . . . . . . . . . . . . . . . . 591

592HOSE GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 317

319320321322323324325326

HOSE GP-HYDRAULIC–CONTROL VALVE, BOOM . . . . . . . . . . . . . . . . . . . 318

HOSE GP-HYDRAULIC–CONTROL VALVE, STICK . . . . . . . . . . . . . . . . . . . 316

HOSE-RADIATOR (LOWER) . . . . . . . . . . . . . . . . . . . 59HOSE-RADIATOR (UPPER) . . . . . . . . . . . . . . . . . . . . 59HOUSING GP-AIR CONDITIONER . . . . . . . . . . . . . 593HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . . 22HOUSING GP-FRONT. . . . . . . . . . . . . . . . . . . . . . . . . 23HYDRAULIC AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

IIDLER GP-FRONT. . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

252IDLER GP-FRONT–LH . . . . . . . . . . . . . . . . . . . . . . . . 251IDLER GP-FRONT–RH . . . . . . . . . . . . . . . . . . . . . . . . 250INDICATOR AS

(HYDRAULIC RETURN FILTER) . . . . . . . . . . . . . 302INDICATOR AS (SEAT ADJUSTMENT) . . . . . . . . . 625INDICATOR AS-AIR FILTER CHANGE

(AIR RESTRICTION) . . . . . . . . . . . . . . . . . . . . . . . . 7071

INDICATOR-FUEL FILTER CHANGE . . . . . . . . . . . 84INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 82INSTALLATION AR-ENGINE . . . . . . . . . . . . . . . . . . . 8

KKEY (BATTERY DISCONNECT) . . . . . . . . . . . . . . . . 137KIT-CRANKSHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25KIT-SEAT SUSPENSION (MECHANICAL) . . . . . . . 624KIT-SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

LLAMP (24-VOLT, 10-WATT). . . . . . . . . . . . . . . . . . . . 552LAMP AS (24-VOLT, 3-WATT) . . . . . . . . . . . . . . . . . . 129LAMP AS-DOME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 552LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

119

120LAMP-HALOGEN (24-VOLT, 70-WATT) . . . . . . . . . 118119120

LEVER GP-CAB DOOR . . . . . . . . . . . . . . . . . . . . . . . . 594LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 26LIGHTING GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . . 124LIGHTING GP-FLOOD–CAB . . . . . . . . . . . . . . . . . . . 122LIGHTING GP-FLOOD–FRONT, RH . . . . . . . . . . . . 121LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72LINES GP-AIR CONDITIONER . . . . . . . . . . . . . . . . . 595

598LINES GP-AUXILIARY HYDRAULIC–

BOOM, HIGH PRESSURE . . . . . . . . . . . . . . . . . . . 332LINES GP-AUXILIARY HYDRAULIC–

STICK, HIGH PRESSURE . . . . . . . . . . . . . . . . . . . 328330334336

LINES GP-BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338340

LINES GP-BOOM CYLINDER . . . . . . . . . . . . . . . . . . 342LINES GP-BOOM CYLINDER–LH . . . . . . . . . . . . . . 344LINES GP-BOOM CYLINDER–RH . . . . . . . . . . . . . . 345LINES GP-BUCKET CYLINDER . . . . . . . . . . . . . . . . 346



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348349350

LINES GP-BUCKET CYLINDER–SUPER LONG REACH . . . . . . . . . . . . . . . . . . . . . . 347

LINES GP-COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . 56LINES GP-ENGINE OIL DRAIN . . . . . . . . . . . . . . . . . 48LINES GP-FRONT. . . . . . . . . . . . . . . . . . . . . . . . . . . . 351

353LINES GP-FRONT–SYSTEM 2, SYSTEM 11,

COMBINED FUNCTION . . . . . . . . . . . . . . . . . . . . . 354LINES GP-FRONT–

SYSTEM 3, 1-WAY, 2-PUMP . . . . . . . . . . . . . . . . . 358LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

87LINES GP-GREASE–BOOM . . . . . . . . . . . . . . . . . . . 496

499LINES GP-GREASE–STICK . . . . . . . . . . . . . . . . . . . 498

LINES GP-HYDRAULIC OIL COOLER . . . . . . . . . . 364LINES GP-HYDRAULIC OIL COOLER–

CONTROL VALVE, PUMP . . . . . . . . . . . . . . . . . . . 362LINES GP-PILOT–FILTER, PILOT PUMP . . . . . . . 384LINES GP-PILOT–JOYSTICK, PEDALS. . . . . . . . . 365

369LINES GP-PILOT–MAIN CONTROL VALVE . . . . . 377

379LINES GP-PILOT–PEDAL CONTROLS . . . . . . . . . 375LINES GP-PILOT–PEDAL, RH . . . . . . . . . . . . . . . . . 373LINES GP-PILOT–

SYSTEM 2, COMBINED FUNCTION . . . . . . . . . 386LINES GP-PILOT–

SYSTEM 3 PRIME, 1-WAY, 2-PUMP . . . . . . . . . . 390LINES GP-PUMP–SUPPLY, MAIN PUMP . . . . . . . 393LINES GP-RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . 394LINES GP-STICK CYLINDER . . . . . . . . . . . . . . . . . . 396

397LINES GP-TRAVEL MOTOR . . . . . . . . . . . . . . . . . . . 398LINES GP-TRAVEL MOTOR–

LONG UNDERCARRIAGE . . . . . . . . . . . . . . . . . . . 401LINES GP-TURBOCHARGER OIL . . . . . . . . . . . . . . 77LINK AS-TRACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

254LINKAGE AR-BUCKET–

B1-FAMILY, WITHOUT LIFTING EYE . . . . . . . . . 500LINKAGE AR-FRONT–LONG REACH . . . . . . . . . . 500LINKAGE GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . . . 501LINKAGE GP-BUCKET–

B1-FAMILY, WITHOUT LIFTING EYE . . . . . . . . . 503LITERATURE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

601LOCK GP-TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . 504

MMANIFOLD GP-CONTROL . . . . . . . . . . . . . . . . . . . . . 405

406MANIFOLD GP-CONTROL–PILOT OIL . . . . . . . . . 404MANIFOLD GP-INLET–AIR . . . . . . . . . . . . . . . . . . . . 73MIRROR GP-REAR VIEW . . . . . . . . . . . . . . . . . . . . . 552

602

603MONITOR & MTG GP-OPERATOR . . . . . . . . . . . . . 604MONITOR GP-OPERATOR . . . . . . . . . . . . . . . . . . . . 605

606MOTOR & MTG GP-SWING . . . . . . . . . . . . . . . . . . . . 407MOTOR & MTG GP-TRAVEL . . . . . . . . . . . . . . . . . . . 408

409MOTOR AS-WINDOW WIPER . . . . . . . . . . . . . . . . . . 650MOTOR GP-SWING . . . . . . . . . . . . . . . . . . . . . . . . . . . 410

411MOTOR GP-TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . 413MOUNTING GP-ANTENNA–PRODUCT LINK . . . 607MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 27

28MOUNTING GP-MAIN CONTROL VALVE . . . . . . . 417MOUNTING GP-PLATFORM . . . . . . . . . . . . . . . . . . . 609MUFFLER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

7576

OOPERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 611OPTION AR-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2OPTION AR-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . 3OPTION AR-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . 3OPTION AR-LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . 4OPTION AR-REGIONAL . . . . . . . . . . . . . . . . . . . . . . . 4OPTION AR-UNDERCARRIAGE . . . . . . . . . . . . . . . 4

PPADLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

30PANEL & MTG GP-CIRCUIT BREAKER . . . . . . . . . 126PANEL GP-CIRCUIT BREAKER . . . . . . . . . . . . . . . . 127PANEL GP-SWITCH–ENGINE SPEED, START . . . 129

PISTON GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32PLATE & FILM GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 658

662PLATE-WARNING

(HIGH PRESSURE CYLINDER) . . . . . . . . . . . . . . 264265

PLATFORM GP-OPERATOR . . . . . . . . . . . . . . . . . . . 612PLUG GP-CONTROL VALVE . . . . . . . . . . . . . . . . . . . 418PLUG GP-CYLINDER BLOCK . . . . . . . . . . . . . . . . . . 33PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

36PLUG-DRAIN (ENGINE OIL) . . . . . . . . . . . . . . . . . . . 29



20/715


PLUG-DRAIN (HYDRAULIC OIL). . . . . . . . . . . . . . . 427POWER TRAIN AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191PROTECTION GP-FUEL SYSTEM . . . . . . . . . . . . . 81

8792

PROTECTOR GP-SIDE BAR . . . . . . . . . . . . . . . . . . . 528PULLEY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . 39PULLEY GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 40PUMP & MTG GP-MAIN HYDRAULIC . . . . . . . . . . 419PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 49PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 90

91PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . . 90PUMP GP-GEAR (PILOT) . . . . . . . . . . . . . . . . . . . . . . 420PUMP GP-MAIN HYDRAULIC . . . . . . . . . . . . . . . . . . 420PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

RRADIATOR & HYD OIL COOLER GP . . . . . . . . . . . 59

62RAIL GP-FUEL–6-CYLINDER ENGINE . . . . . . . . . 96REGULATOR AS-VOLTAGE (24-VOLT)

(ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101REGULATOR AS-WATER TEMPERATURE

(INCLUDES CONNECTOR) . . . . . . . . . . . . . . . . . 65REGULATOR GP-TEMPERATURE–WATER . . . . . 65RELAY (24-VOLT) (1-WAY/2-WAY SOLENOID) . . . 143RELAY (24-VOLT) (BOOM FLOODLIGHT) . . . . . . . 147RELAY (24-VOLT) (CAB FLOODLIGHT) . . . . . . . . . 147RELAY (24-VOLT) (CHASSIS LIGHT) . . . . . . . . . . . 147RELAY (24-VOLT) (HORN) . . . . . . . . . . . . . . . . . . . . . 147RELAY (24-VOLT) (NEUTRAL START) . . . . . . . . . . 147RELAY (24-VOLT) (TRAVEL ALARM) . . . . . . . . . . . 147RELAY (BLOWER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 577

593RELAY (COMPRESSOR CLUTCH) . . . . . . . . . . . . . 593RELAY (CONDENSER) . . . . . . . . . . . . . . . . . . . . . . . . 593RELAY (CONDENSER, HIGH) . . . . . . . . . . . . . . . . . . 593RELAY AS (WIPER) . . . . . . . . . . . . . . . . . . . . . . . . . . . 650ROCKER ARM GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 41ROLLER AR-TRACK & CARRIER . . . . . . . . . . . . . . 255

256257258

ROLLER GP-TRACK CARRIER . . . . . . . . . . . . . . . . 259ROLLER GP-TRACK-SINGLE FLANGE . . . . . . . . . 260

261262263

SSCREEN (RELIEF VALVE) . . . . . . . . . . . . . . . . . . . . . 471

SCREEN AS (HYDRAULIC TANK) . . . . . . . . . . . . . . 424SCREEN GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . 424SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10SEAT & MOUNTING GP–HIGH BACK, TILT . . . . . 613

614

SEAT BELT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 616SEAT BELT GP (RETRACTABLE, 51-MM) . . . . . . . 614SEAT BELT GP–RETRACTABLE, 43-MM . . . . . . . 616SEAT BELT GP–RETRACTABLE, 51-MM . . . . . . . 615SEAT GP (HIGH BACK, TILT) . . . . . . . . . . . . . . . . . . 619SEAT GP–DELUXE, CLOTH . . . . . . . . . . . . . . . . . . . 618SEAT GP–HIGH BACK, TILT . . . . . . . . . . . . . . . . . . . 617SEAT GP-SUSPENSION–DELUXE, CLOTH . . . . . 620SEAT GP-SUSPENSION–HIGH BACK, TILT . . . . . 619

622SENDER AS-FUEL LEVEL . . . . . . . . . . . . . . . . . . . . . 98SENDER AS-TEMPERATURE

(HYDRAULIC OIL) . . . . . . . . . . . . . . . . . . . . . . . . . . 427

SENSOR AS-PRESSURE (DRIVE PUMP) . . . . . . . 384SENSOR AS-PRESSURE (DRIVEN PUMP) . . . . . 384SENSOR AS-TEMPERATURE (AIR) . . . . . . . . . . . . 577

593SENSOR AS-TEMPERATURE

(AMBIENT AIR TEMP) . . . . . . . . . . . . . . . . . . . . . . 542SENSOR AS-TEMPERATURE (AMBIENT AIR) . . . 544SENSOR AS-TEMPERATURE (COOLANT) . . . . . 542

544SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . . . . . . 131SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . . . . 132SENSOR GP-PRESSURE (FUEL INLET) . . . . . . . 83SENSOR GP-PRESSURE (FUEL OUTLET) . . . . . 83SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . 91SENSOR GP-SPEED (SECONDARY, TIMING) . . . 90SENSOR GP-TEMPERATURE. . . . . . . . . . . . . . . . . 133SENSOR GP-TEMPERATURE (FUEL) . . . . . . . . . . 83SENSOR-PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . 92SENSOR-PRESSURE (FUEL) . . . . . . . . . . . . . . . . . . 132SENSOR-TEMPERATURE (AMBIENT AIR) . . . . . 537

539SHEET AS-SOUND SUPPRESSION. . . . . . . . . . . . 226

227228229230231232233

SIDECUTTER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 529530

SOFTWARE GP-COMMUNICATION. . . . . . . . . . . . 114SOFTWARE GP-ELECTRONIC . . . . . . . . . . . . . . . . 113SOFTWARE GP-MACHINE . . . . . . . . . . . . . . . . . . . . 114SOFTWARE GP-MONITOR . . . . . . . . . . . . . . . . . . . . 114

606SOLENOID AS (WASTEGATE) . . . . . . . . . . . . . . . . . 77



21/715


SPECIAL AR–CHINA . . . . . . . . . . . . . . . . . . . . . . . . . . 5SPRING AS-GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 590SPROCKET GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192STARTING AID AR-ETHER . . . . . . . . . . . . . . . . . . . . 134STARTING AID GP-ETHER . . . . . . . . . . . . . . . . . . . . 135

STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . . 136STEP GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234235

STICK AR-HOE–HEAVY-DUTY, REACH . . . . . . . . 505STICK GP-HOE–HEAVY-DUTY, REACH . . . . . . . . 506

510STICK GP-HOE–LONG REACH . . . . . . . . . . . . . . . . 508STRAINER AS-FUEL (FLOAT GAUGE) . . . . . . . . . 98SUN VISOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 630SUPPORT AS-ENCLOSURE . . . . . . . . . . . . . . . . . . . 236SUPPORT AS-SOUND SUPPRESSION . . . . . . . . . 237

238SUPPORT GP-SEAT. . . . . . . . . . . . . . . . . . . . . . . . . . 623

SUSPENSION GP-SEAT (MECHANICAL) . . . . . . . 619SUSPENSION GP-SEAT–MECHANICAL . . . . . . . . 624

625628

SWITCH (WINDOW LOWER LIMIT) . . . . . . . . . . . . 633642

SWITCH AS-LIMIT (HYDRAULIC LOCKOUT) . . . . 139SWITCH AS-LIQUID LEVEL . . . . . . . . . . . . . . . . . . . . 29SWITCH AS-LIQUID LEVEL

(HYDRAULIC OIL) . . . . . . . . . . . . . . . . . . . . . . . . . . 427SWITCH AS-MAGNETIC (24-VOLT)

(MAIN RELAY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147SWITCH AS-PRESSURE

(ACTION INPUT, WORK TOOL) . . . . . . . . . . . . . . 373SWITCH AS-PRESSURE

(IMPLEMENT, SWING) . . . . . . . . . . . . . . . . . . . . . . 365369

SWITCH AS-PRESSURE (PILOT, BOOM UP) . . . 375386

SWITCH AS-PRESSURE (REFRIGERANT) . . . . . 595598

SWITCH AS-PRESSURE (TRAVEL, LH) . . . . . . . . 365369

SWITCH AS-PRESSURE (TRAVEL, RH) . . . . . . . . 365369

SWITCH AS-PUSH BUTTON (HORN) . . . . . . . . . . . 574SWITCH AS-PUSH BUTTON

(MANUAL LOW IDLE) . . . . . . . . . . . . . . . . . . . . . . . 576SWITCH AS-ROCKER (FINE SWING) . . . . . . . . . . 147SWITCH AS-ROCKER (LEVELING) . . . . . . . . . . . . 149SWITCH AS-TOGGLE

(AUTO/MANUAL ENG SPEED CONTROL) . . . 173SWITCH AS-TOGGLE

(MANUAL ENGINE SPEED CONTROL) . . . . . . 173SWITCH AS-TOGGLE

(SECONDARY SHUTDOWN) . . . . . . . . . . . . . . . . 180SWITCH GP-DISCONNECT–BATTERY . . . . . . . . . 137

SWITCH GP-MAGNETIC–GLOW PLUG . . . . . . . . 138SWITCH GP-POSITION–

HYDRAULIC LOCKOUT . . . . . . . . . . . . . . . . . . . . . 139SWITCH GP-ROTARY–

THROTTLE POSITION . . . . . . . . . . . . . . . . . . . . . . 140

SWITCH GP-START–ENGINE, KEY . . . . . . . . . . . . 141SWITCH-MAGNETIC (24-VOLT)(START RELAY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

SWIVEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425

TTANK & FILTER GP-HYDRAULIC. . . . . . . . . . . . . . . 427TANK & MTG GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . 97TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . . . . . . 429TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98TIP GP-LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531

532533534

TIP GP-SHORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535536

TRACK ADJUSTER & RECOIL GP . . . . . . . . . . . . . 266267

TRACK ADJUSTER & RECOIL GP–LH . . . . . . . . . 265TRACK ADJUSTER & RECOIL GP–RH . . . . . . . . . 264TRACK AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268

269TRACK AR–2-REQUIRED . . . . . . . . . . . . . . . . . . . . . 268TRACK GP–2-REQUIRED . . . . . . . . . . . . . . . . . . . . . 269

270271TUBE GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332TURBOCHARGER GP. . . . . . . . . . . . . . . . . . . . . . . . . 77

VVALVE & MTG GP-CONTROL–AUXILIARY . . . . . . 430VALVE AR-SWING–WITHOUT FINE SWING . . . . 431VALVE AS-RELIEF (FUEL RAIL) . . . . . . . . . . . . . . . . 96VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432VALVE GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . 441VALVE GP-CONTROL–AUXILIARY . . . . . . . . . . . . . 435VALVE GP-CONTROL–

BOOM, STICK, BUCKET . . . . . . . . . . . . . . . . . . . . 437VALVE GP-CONTROL–

BOOM, STICK, SWING, TRAVEL . . . . . . . . . . . . 443VALVE GP-CONTROL–

WITHOUT COVERS, HOUSINGS . . . . . . . . . . . . 434440

VALVE GP-ETHER STARTING . . . . . . . . . . . . . . . . . 142VALVE GP-ETHER STARTING (24-VOLT) . . . . . . . 135VALVE GP-LOAD CONTROL–

BOOM DRIFT RED, LINE RELIEF . . . . . . . . . . . . 450



22/715


VALVE GP-LOAD CONTROL–STICK DRIFT RED, LINE RELIEF . . . . . . . . . . . . 448

VALVE GP-MAIN CONTROL . . . . . . . . . . . . . . . . . . . 452VALVE GP-MANUAL–AUXILIARY, SHUTOFF . . . . 453

454

VALVE GP-PILOT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455 578VALVE GP-PILOT–JOYSTICK . . . . . . . . . . . . . . . . . . 456VALVE GP-PILOT RELIEF

(HYDRAULIC FILTER) . . . . . . . . . . . . . . . . . . . . . . 301VALVE GP-PILOT–TRAVEL . . . . . . . . . . . . . . . . . . . . 458

460VALVE GP-PRESSURE REDUCING–

BOOM, SWING PRIORITY . . . . . . . . . . . . . . . . . . 462VALVE GP-PRIORITY . . . . . . . . . . . . . . . . . . . . . . . . . 464VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465

468469

472475476

VALVE GP-RELIEF–LINE . . . . . . . . . . . . . . . . . . . . . . 470473474

VALVE GP-RELIEF–NEGATIVE FLOW CONTROL . . . . . . . . . . . . . . . . 466

467VALVE GP-RELIEF–PILOT OPERATED . . . . . . . . . 471VALVE GP-SHUTTLE . . . . . . . . . . . . . . . . . . . . . . . . . . 477

478479

VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . 309480481482483

VALVE GP-SOLENOID(AUXILIARY, COMBINED FUNCTION) . . . . . . . . 386

VALVE GP-SOLENOID(HYDRAULIC LOCKOUT) . . . . . . . . . . . . . . . . . . . 405

406VALVE GP-SOLENOID

(NEG FLOW CONT, PROPN RED VALVE) . . . . 386390

VALVE GP-SOLENOID (STRAIGHT TRAVEL) . . . 443VALVE GP-SOLENOID

(SWING BRAKE RELEASE) . . . . . . . . . . . . . . . . . 405406

VALVE GP-SOLENOID (TRAVEL SPEED) . . . . . . . 405406

VALVE GP-SWING CUSHION . . . . . . . . . . . . . . . . . . 484485

VALVE GP-SWING CUSHION–FINE SWING . . . . 486VALVE GP-TRAVEL COUNTERBALANCE . . . . . . . 488

VALVE GP-TRAVEL COUNTERBALANCE–TRACTION CONTROL . . . . . . . . . . . . . . . . . . . . . . 490

VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . . . . . . 43VALVE-CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353VISOR GP-CAB–SUN . . . . . . . . . . . . . . . . . . . . . . . . . 630

WWASHER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . . . 631WINDOW AS-FRONT–UPPER . . . . . . . . . . . . . . . . . 632WINDOW GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 639WINDOW GP-CAB–FRONT, LOWER . . . . . . . . . . . 636WINDOW GP-CAB–FRONT, UPPER . . . . . . . . . . . . 633

642WINDOW GP-CAB–LOWER . . . . . . . . . . . . . . . . . . . 640WINDOW GP-CAB–SIDE, REAR . . . . . . . . . . . . . . . 638WINDOW GP-DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . 645

647

WINDOW GP-FRONT–UPPER . . . . . . . . . . . . . . . . . 648WIPER GP-WINDOW–FRONT, UPPER . . . . . . . . . 650WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

147WIRING GP-CHASSIS–CAB, REAR . . . . . . . . . . . . 154

160WIRING GP-COMBINED FLOW . . . . . . . . . . . . . . . . 166WIRING GP-COMMUNICATION–

PRODUCT LINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168WIRING GP-CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . 172WIRING GP-CONSOLE–LH . . . . . . . . . . . . . . . . . . . . 170WIRING GP-CONSOLE–RH . . . . . . . . . . . . . . . . . . . 173WIRING GP-CONVERTER–

12-VOLT, 10-AMPERE . . . . . . . . . . . . . . . . . . . . . . 175WIRING GP-ELECTRONIC CONTROL . . . . . . . . . . 177WIRING GP-FINE SWING . . . . . . . . . . . . . . . . . . . . . 178WIRING GP-PLATFORM . . . . . . . . . . . . . . . . . . . . . . . 179



23/715

MACHINE ARRANGEMENT369-4379 CHASSIS AR

S/N: MZD1-UPPART OF 369-437 5 GENERAL AR

SMCS-7000 i04543870

NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVE L)

SEEPAGE

Y 377-8064 1 BATTERY & WIRING GP 105

Y 223-3040 1 BOX & MTG GP-STORAGE 193Y 374-4015 1 COUNTERWEIGHT & MOUNTING GP 197Y 223-3042 1 FENDER & COVER GP (WITH STEP) 207Y 371-5559 1 FRAME GP-UPPER 208Y 374-4017 1 GUARD GP-BOTTOM 216Y 142-3835 1 HANDRAIL GP 218Y 374-4018 1 HOOD & GUARD GP 219Y 267-8071 1 HORN GP-ELECTRIC 591Y 4I-5409 1 LIGHTING GP-FLOOD (FRONT, RH) 121Y 372-9387 1 LINES GP-AIR CONDITIONER 595Y 368-7693 1 LINES GP-FUEL 83Y 7Y-0059 1 LITERATURE GP 601Y 142-3836 1 MIRROR GP-REAR VIEW (FRONT, RH) 602Y 245-7811 1 MOUNTING GP-PLATFORM 609Y 372-9389 1 OPERATOR AR 611Y 369-4367 1 PLATE & FILM GP 658Y 379-7510 1 TANK & MTG GP-FUEL 97Y 377-8062 1 WIRING GP-CHASSIS (CAB, REAR) 154Y 259-5052 1 WIRING GP-FINE SWING 178

Y-SEPARATE ILLUSTRATION

369-4380 CHASSIS ARS/N: KZF1-UP

PART OF 369-4376 GENERAL AR

SMCS-7000 i04543791

NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

SEEPAGE

Y 377-8064 1 BATTERY & WIRING GP 105Y 223-3040 1 BOX & MTG GP-STORAGE 193Y 374-4015 1 COUNTERWEIGHT & MOUNTING GP 197Y 223-3042 1 FENDER & COVER GP (WITH STEP) 207Y 371-5559 1 FRAME GP-UPPER 208Y 374-4017 1 GUARD GP-BOTTOM 216Y 142-3835 1 HANDRAIL GP 218Y 374-4018 1 HOOD & GUARD GP 219Y 267-8071 1 HORN GP-ELECTRIC 591Y 4I-5409 1 LIGHTING GP-FLOOD (FRONT, RH) 121Y 372-9387 1 LINES GP-AIR CONDITIONER 595Y 368-7693 1 LINES GP-FUEL 83Y 7Y-0059 1 LITERATURE GP 601Y 142-3836 1 MIRROR GP-REAR VIEW (FRONT, RH) 602Y 245-7811 1 MOUNTING GP-PLATFORM 609Y 372-9389 1 OPERATOR AR 611Y 369-4368 1 PLATE & FILM GP 662Y 379-7510 1 TANK & MTG GP-FUEL 97Y 377-8062 1 WIRING GP-CHASSIS 154Y 259-5052 1 WIRING GP-FINE SWING 178


SEBP5691-01 MACHINE ARRANGEMENT


24/715

MACHINE ARRANGEMENT369-4375 GENERAL AR

S/N: MZD1-UP

SMCS-7000 i04543850


SEEPAGE

Y 369-4379 1 CHASSIS AR 1Y 366-8740 1 ELECTRONICS G P-MACHINE 114

Y 221-8861 1 ELECTRONICS GP-MONITOR 114Y 368-7688 1 ENGINE AR 6Y 247-7454 1 FRAME AR-UNDERCARRIAGE 239Y 349-2205 1 HYDRAULIC AR 327Y 368-7690 1 INSTALLATION AR-ENGINE 8Y 267-6767 1 POWER TRAIN AR 191


369-4376 GENERAL ARS/N: KZF1-UP

SMCS-7000 i04543778


SEEPAGE

Y 369-4380 1 CHASSIS AR 1Y 366-8740 1 ELECTRONICS GP-MACHINE 114Y 221-8861 1 ELECTRONICS GP-MONITOR 114Y 368-7688 1 ENGINE AR 6Y 240-3822 1 FRAME AR-UNDERCARRIAGE 239Y 349-2206 1 HYDRAULIC AR 327Y 368-7690 1 INSTALLATION AR-ENGINE 8Y 267-6767 1 POWER TRAIN AR 191


381-6115 OPTION AR-CABS/N: MZD1-UP; KZF1-UP

AN ATTACHMENT

SMCS-7000 i04778269


SEEPAGE

Y 372-9412 1 AIR CONDITIONER AR 541Y 388-0026 1 CAB GP 555Y 380-7183 1 SEAT & MOUNTING GP (HIGH BACK, TILT) 614Y 229-9070 1 WASHER GP-WINDOW (LOWER) 631


2 MACHINE ARRANGEMENT SEBP5691-01


25/715

MACHINE ARRANGEMENT314-3868 OPTION AR-CONTROL

S/N: MZD1-UP; KZF1-UP AN ATTACHMENT

SMCS-7000 i03855672


SEEPAGE

Y 310-0078 1 CONTROL & MTG GP-JOYSTICK 573

240-5071 1 FLOOR MATY-SEPARATE ILLUSTRATION

349-9535 OPTION AR-HYDRAULICS/N: MZD1-UP; KZF1-UP

AN ATTACHMENT

SMCS-7000 i03892070


SEEPAGE

Y 242-6475 1 LINES GP-AUXILIARY HYDRAULIC(BOOM, HIGH PRESSURE)

332

Y 242-6487 1 LINES GP-AUXILIARY HYDRAULIC(STICK, HIGH PRESSURE)

334



AN ATTACHMENT

SMCS-7000 i03892220


SEEPAGE

Y 237-3184 1 LINES GP-AUXILIARY HYDRAULIC(STICK, HIGH PRESSURE)

328

Y 242-6475 1 LINES GP-AUXILIARY HYDRAULIC(BOOM, HIGH PRESSURE)

332



AN ATTACHMENT

SMCS-7000 i04544398


SEEPAGE

Y 310-0078 1 CONTROL & MTG GP-JOYSTICK 573Y 349-2211 1 CONTROL AR-AUXILIARY

(SYSTEM 3, 1-WAY, 2-PUMP)280

240-5073 1 FLOOR MATY-SEPARATE ILLUSTRATION



26/715

MACHINE ARRANGEMENT349-9527 OPTION AR-LINKAGE

S/N: MZD1-UP; KZF1-UP AN ATTACHMENT

SMCS-7000 i04343549


SEEPAGE

Y 240-3830 1 BOOM AR-1 PIECE LONG (HEAVY-DUTY) 491

Y 314-3851 1 LINKAGE AR-BU CKET(B1-FAMILY, WITHOUT LIFTING EYE) 500Y 314-3727 1 STICK AR-HOE (HEAVY-DUTY, REACH) 505


349-9534 OPTION AR-LINKAGES/N: MZD1-UP; KZF1-UP

AN ATTACHMENT

SMCS-7000 i04355589


SEEPAGE

Y 240-3830 1 BOOM AR-1 PIECE LONG (HEAVY-DUTY) 491Y 314-3851 1 LINKAGE AR-BUCKET

(B1-FAMILY, WITHOUT LIFTING EYE)500

Y 240-3854 1 STICK AR-HOE (HEAVY-DUTY, B-FAMILY) 505Y-SEPARATE ILLUSTRATION

381-6114 OPTION AR-REGIONALS/N: MZD1-UP; KZF1-UP

AN ATTACHMENT

SMCS-7000 i04548533

NOTE PART NUMBER QTY PART NAME1 2 3 4 5 6 (PRODUCT LEVEL) SEEPAGEY 367-8780 1 CONTROL AR-COMMUNICATION

(PRODUCT LINK CELLULAR)112

Y 298-4281 1 FILM GP 656Y 251-0542 1 PANEL GP-SWITCH (ENGINE SPEED, START) 129Y 247-7457 1 VALVE AR-SWING (WITHOUT FINE SWING) 431


349-9538 OPTION AR-UNDERCARRIAGES/N: KZF1-UP

AN ATTACHMENT

SMCS-7000 i03892231


SEEPAGE

Y 298-4288 1 SPECIAL AR 5Y 314-3798 2 TRACK AR 268


4 MACHINE ARRANGEMENT SEBP5691-01


27/715

MACHINE ARRANGEMENT298-4286 SPECIAL AR –CHINA

S/N: MZD1-UP; KZF1-UPPART OF 349-9524, 349-9529, 363-5747, 363-5748 TRACK AR

FOR USE WITH 600-MM (23.6-IN) TRACK SHOES AN ATTACHMENT

SMCS-7000 i04548597

NOTE PART NUMBER QTY

PART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

SEE

PAGEY 298-4281 1 FILM GP 656

305-0395 1 HANDRAIL GPLOCATED ON CAB

Y-SEPARATE IL LUSTRATION

298-4288 SPECIAL AR –CHINAS/N: MZD1-UP; KZF1-UP

PART OF 349-9538 OPTION AR-UNDERCARRIAGE, 349-9530 TRACK ARFOR USE WITH 800-MM (31.5-IN) TRACK SHOES

AN ATTACHMENTSMCS-7000 i02948223


SEEPAGE

Y 298-4281 1 FILM GP 656Y 308-8881 2 STEP GP 235

305-0395 1 HANDRAIL GPY-SEPARATE ILLUSTRATION



28/715

ENGINE ARRANGEMENT368-7688 ENGINE AR

S/N: MZD1-UP; K ZF1-UPPART OF 369-437 5, 369-4376 GENERAL AR

SMCS-1000 i04536597


SEEPAGE

Y 378-1549 1 ENGINE AR-PRIMARY 7

Y 369-2257 1 FAN AR-SUCTION 54Y 368-7695 1 MUFFLER GP 74


6 ENGINE ARRANGEMENT 1 of 1 SEBP5691-01


29/715

ENGINE ARRANGEMENT378-1549 ENGINE AR-PRIMARY

S/N: C6E30000- UP118 BRAKE KW (15 8 BHP) AT 1800 RPM

PART OF 368-76 88 ENGINE AR

SMCS-1000 i04673031


SEEPAGE

Y 380-7942 1 ALTERNATOR GP-CHARGING 103Y 380-7960 1 CAMSHAFT GP 9Y 380-7939 1 COOLER GP-EN GINE OIL 52Y 282-2825 1 COVER GP-VALVE MECHANISM 10Y 380-7926 1 CRANKSHAFT GP 12Y 380-7925 1 CYLINDER BL OCK GP 15Y 380-7930 1 CYLINDER HEAD GP 18Y 380-7948 1 DRAIN GP-ENGINE OIL 19Y 380-7936 1 DRIVE GP-FA N 20Y 391-5561 1 FILTER GP-FUEL 81Y 380-7935 1 FLYWHEEL GP 21Y 277-4410 1 GLOW PLUG GP 117Y 380-7934 1 HOUSING GP-FLYWHEEL 22Y 286-0035 1 HOUSING GP-FRONT 23

Y 316-2312 1 LIFTING G P-ENGINE 26Y 380-7945 1 LINES GP-FUEL 87Y 280-1292 1 MANIFOLD GP-INLET 73Y 380-7946 1 MOUNTING GP-ENGINE 28Y 380-7937 1 PAN GP-OIL 30Y 380-7927 1 PISTON GP 32Y 286-003 9 1 PLUG GP- CYLINDER BLOCK 33Y 292-6626 1 PLUG GP-ENGINE (CYLINDER HEAD, FRONT HOUSING) 34Y 316-9458 1 PLUG GP-ENGINE 36Y 380-804 4 1 PULLEY GP 38Y 380-7941 1 PULLEY GP-CRANKSHAFT 39Y 277-4262 1 PUMP GP-ENGINE OIL 49Y 380-79 32 1 PUMP GP-FUEL INJECTION 91Y 277-2939 1 PUMP GP-WATER 57Y 277-2976 1 REGULATOR GP-TEMPERATURE (CONNECTOR INCLUDED) 65Y 288-7 980 1 START ING MOTOR GP-ELECTRIC 136Y 380-7944 1 TURBOCHARGER GP 77Y 380-7931 1 VALVE MECHANISM GP 43Y 277-4 716 1 WIRIN G GP-ELECTRONIC CONTROL 177

380-7924 1 CYLINDER BLOCK GP-SHORT382-9131 1 ELECTRONICS GP-ENGINE RATINGS

Y-SEPAR ATE ILLUSTRATION

SEBP5691-01 1 of 1 ENGINE ARRANGEMENT


30/715

ENGINE ARRANGEMENT368-7690 INSTA LLATION AR-ENGINE

S/N: MZD1-UP; K ZF1-UPPART OF 369-437 5, 369-4376 GENERAL AR

SMCS-1000 i04543554


SEEPAGE

Y 109-9313 1 AIR CLEANER & MOUNTING GP 66

Y 379-4415 1 COMPRESSOR GP-REFRIGERANT 564Y 363-9644 1 CONDENSER & MTG GP-REFRIGERANT 565Y 368-7694 1 FILTER & MTG GP-ENGINE OIL 45Y 368-7692 1 FUMES DISPOSAL GP 47Y 368-7676 1 LINES GP-AI R 72Y 369-2246 1 LINES GP-COOLING 56Y 374-6004 1 LINES GP-ENGINE OIL DRAIN 48Y 351-3886 1 MOUNTING GP-ENGINE 27Y 369-2249 1 RADIATOR & HYD OIL COOLER GP 59


8 ENGINE ARRANGEMENT 1 of 1 SEBP5691-01


31/715

BASIC ENGINE380-7960 CAMSH AFT GP

S/N: C6E30000- UPPART OF 378-154 9 ENGINE AR-PRIMARY

SMCS-1210 i04526981

NOTEREFNO

GRAPHICREF PART NUMBER QTY

PART NAME1 2 3 4 5 6 (PRODUCT LEVE L)

SEEPAGE

1 1 278-5125 12 TAPPET

2 1 278-5126 12 PUSHROD3 1 347-1134 1 CAMSHAFT

GRAPHIC #1 g02714417

SEBP5691-01 1 of 1 BASIC ENGINE


32/715

BASIC ENGINE282-2825 COVER GP-VALVE MECHANISM


SMCS-1107 i04566639

NOTEREFNO



SEEPAGE

1 1 277-5031 9 BOLT-SPECIAL (SHOULDER)

2 1 6I-1090 1 BOLT (M8X1.25X40-MM)3 1 032-9020 2 CLIP4 1 127-8281 1 CLIP5 1 162-1565 1 SPRING (CRANKCASE BREATHER HOSE)6 1 318-8037 1 COVER GP-CY LINDER HEAD

6A 1 136-3608 1 CAP AS (ENGINE OIL FILLER)6B 1 124-0506 1 SEAL6C 1 317-3064 1 GASKET-COV ER (VALVE MECHANISM)7 1 198-8645 1 HOSE (CRANKCASE BREATHER)8 1 317-2717 1 BASE GP-VALVE COVER & INJ HARN

8A 1 277-5064 3 SEAL-O-RI NG8B 1 277-5065 3 CLIP8C 1 309-6664 1 GASKET-COVER8D 1 285-1975 3 HARNESS AS-WIRING (INJECTOR)

(EACH INCLUDES)1 102-8804 1 KIT-RECEPTACLE (4-PIN)

(INCLUDE S RECEPTACLE AS & WEDGE)1 113-4630 1 RECEPTACLE AS-CONNECTOR (4-PIN)1 9X-3401 4 PIN-CONNECTOR (16-GA TO 18-GA)

–OR–1 126-1767 4 PIN-CONNECTOR (14-GA TO 16-GA)1 316-9351 1 MOUNTING-CABLE TIE

9 1 277-506 7 6 SLEEVE10 1 7C-1281 1 BRACKET11 1 298-4550 6 BOLT-SPECIAL (SHOULDER)12 1 201-10 29 1 SPACER

F 160-4826 2 CLAMP-HOSE

F-NOT SHO WN

10 BASIC ENGINE 1 of 2 SEBP5691-01


33/715

BASIC ENGINE282-2825 COVER GP-VALVE MECHANISM(contd. ) i04566639


SEBP5691-01 2 of 2 BASIC ENGINE 1


34/715

BASIC ENGINE380-7926 CRANK SHAFT GP


SMCS-1202 i04526425

NOTEREFNO



SEEPAGE

1 1 276-7394 3 BOLT

2 1 348-9328 1 DISC-TIMINGY 3 1 374-9163 1 KIT-CRANKSH AFT 25



12 BASIC ENGINE 1 of 1 SEBP5691-01


35/715

BASIC ENGINE306-6845 CYLIN DER BLOCK GP

S/N: C6E30000- UPPART OF 380-792 5 CYLINDER BLOCK GP

SMCS-1201 i04526416

NOTEREFNO



SEEPAGE

1 1 2B-0858 1 PLUG-PIPE

2 1 067-6043 5 PLUG-SIDEM 3 1

Excavadora 320D- MZD

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Transcript of Excavadora 320D- MZD