Example WCM Activities to promote Accident Prevention · Example WCM Activities to promote Accident...
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Example WCM Activities to promote Accident Prevention Steve Lucas – Logistics Manager CNHi Basildon
Transcript of Example WCM Activities to promote Accident Prevention · Example WCM Activities to promote Accident...
Example WCM Activities to promote Accident Prevention
Steve Lucas – Logistics Manager CNHi Basildon
WCM Principles
NVAA reduction Stock reduction Zero forklifts
Minimum material handling
FIFO
BEF
OR
E W
CM
A
FTER
WC
M
1. TEI - JI: Fixed route 2. TEI - ICHI: Fixed position
4. TEI - RYOU: Fixed quantity
5. T
EI -
SH
OK
U:
Stan
dar
diz
ed c
olo
rs
3. TEI - H
YOU
JI : Stand
ardized
disp
lays
Location of Stock & Workplace Organisation
BEFORE
AFTER
Location of Stock & Workplace Organisation
Location of Stock & Workplace Organisation
BEFORE
AFTER
Location of Stock & Workplace Organisation
BEFORE
AFTER
Location of Stock & Workplace Organisation
BEFORE
AFTER
Location of Stock & Workplace Organisation
Fork-lifts to transport materials to
the line side
BEFORE AFTER
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• Material flow was complicated with several deviations
• Aisle width 4m
• No walkway along the route
• Simplified material flow with a straight route
• Aisle width increased to 6m (+50%)
• Walkway installed (safety improved!)
BEFORE AFTER
Location of Stock & Workplace Organisation
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Before
Intermediate 1
Intermediate 2
After
Location of Stock & Workplace Organisation
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Location of Stock & Workplace Organisation
Buggy Run Video
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New MHE Vehicle Technology
MHE Fleet replacement started September 2013 comprising Tracker System
• Each Driver has a unique intelligent key
• The system knows what types of truck each driver is qualified for
• Fleet Manager can adjust system sensitivity
• All impacts recorded
• Major impacts prevent truck from being used
• Only ‘Super Users’ can clear major impacts
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Safety Culture – People Engagement
Be Safe Facilitated Training • Multi level, Multi skill groups • Team Building exercises with a safety theme • Over 100 people involved
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Safety Culture – People Engagement
Be Safe Facilitated Training • Multi level, Multi skill groups • Team Building exercises with a safety theme • Over 100 people involved
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Safety Culture – People Engagement
Be Safe Facilitated Training • Multi level, Multi skill groups • Team Building exercises with a safety theme • Over 100 people involved
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Safety Culture – People Engagement
Be Safe Facilitated Training – Resulting Poster Campaign
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Safety Culture – People Engagement
Be Safe Facilitated Training – Resulting Poster Campaign
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Safety Culture – People Engagement
Be Safe Facilitated Training – Resulting Poster Campaign
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Safety Culture – People Engagement
Be Safe Facilitated Training – Resulting Poster Campaign
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Safety Culture – People Engagement
Be Safe Facilitated Training – Resulting Poster Campaign
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Safety Culture – People Engagement
Be Safe Facilitated Training – Resulting Poster Campaign
No One Is Exempt Even The Big Cheese
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Safety Culture – People Engagement
Be Safe Facilitated Training – Resulting Videos
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Results
0
5
10
15
20
25
30
35
40
45
50
2011 2012 2013 2014
Trucks
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Results
£-
£10,000
£20,000
£30,000
£40,000
£50,000
£60,000
£70,000
£80,000
2011 2012 2013 2014
Repair Costs
25
Results
0
20
40
60
80
100
120
2011 2012 2013 2014
Vehicle Accidents
26
Results
Questions?
