EX1 - auracontrols.com Pages/ind_pages...EX1 Regulator, 1.8mm PCTFE Seat 500psigIN 1000psigIN 2000...
Transcript of EX1 - auracontrols.com Pages/ind_pages...EX1 Regulator, 1.8mm PCTFE Seat 500psigIN 1000psigIN 2000...
EX1Single Stage
Pressure Reducing Regulator
www.AURACONTROLS.com
EX1 Features1. Metal to metal seals•1x10-9 He ccs leak rate
2.10-micron360°filter•Significantlymorefiltrationof
impurities than disk
3. Encapsulated seat design•Easeofmaintenance
4. Dual-surface diaphragm•Extremelysensitiveevenatlower
pressures
5. Field access to adjusting screw•Lock pressure setting
6. Threaded bonnet and rear mounting holes•Abletopanelorsurfacemount
7. Field access to adjusting spring•Changedeliverypressurerangein
thefield
4
3
6
5
7
1
2
The AURA EX1 is a general purpose regulator designed toprovideprimarypressurecontrolofgasor liquidfor inlets up to 6000 psig whereminor fluctuations in outletpressureduetovariableinletpressuresareaccepted.AURA’sencapsulatedseatdesignconsolidatesthenumerousmovinginternal components of a standard regulator into one singlepiece, allowing for ease of maintenance and minimizingpotential failure points. Protected by a 10-micron 360° filter,theencapsulatedseatprovidessignificantlymorefiltrationofimpurities than the standard pressed-in disk. The encapsulated seatalsofiltersdamagingparticlesfromallinletportsratherthanjustthepipelineport.Availablewithmultipleseatmaterialsandorificesizes,theEX1’scapsuleensuresoptimumperformanceinanyapplication. AURA’sproprietarymachiningprocessyieldssurfacefinishes of 4-25 Ra designed to reduce corrosion. With itsminimal internal volume, theEX1alsoallows lessgas tobeused while purging. The AURA EX1 is assembled in a Class 100cleanroomasacompleteassemblywithallgauges,fittings,and valves attached. The complete assembly is cleaned foroxygenserviceandis100%heliumleakchecked.Additionally,theEX1undergoesmultipleflowandfunctionteststoensurethehighestlevelofpurityanddurability. Available with Dursan® LS inert and anti-corrosivetechnologythatprovidessuperiorcorrosiveresistanceversusexoticmetalsinhighlyacidicorcausticapplications,theEX1istherightchoiceforcriticalapplications. For secondary pressure control or less rigorousapplications,theEX1Pprovidesaneconomicalmixofmaterialswhile boasting the same robust pressure regulating mechanism andleakintegrity.Suitableforpanel-buildingandpointofuseassemblies,theEX1PfeaturesthesamewettedpartsastheEX1Swithachrome-platedbrassbonnetandpolycarbonateknob.UnlikeotherEX1regulators,theEX1Pisnotassembledin a Class 100 cleanroom.
EX1 Regulator, 1.1mm PTFE Seat EX1 REGULATOR, 1.8mm PCTFE CAPSULE
0
100
200
300
400
500
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000FLOW (SCFH)
OU
TLET
(PSI
)
500 PSI IN1000 PSI IN2000 PSI IN4500 PSI IN
EX1 Regulator, 1.8mm PCTFE Seat
500psigIN1000psigIN2000psigIN4500psigIN
EX1Single Stage Pressure Reducing RegulatorTechnical Data and Product Specifications
AURAProductsareManufacturedandAssembledintheU.S.A.
FunctionalSpecifications
Materials of Construction
EX1 Regulator, 3.2mm PTFE Seat
0
100
200
300
400
500
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
OU
TLET
(PSI
)
FLOW (SCFH)
EX1 REGULATOR, 3.2mm PTFE CAPSULE
500 PSI IN
1000 PSI IN
2000 PSI IN
500psigIN1000psigIN2000psigIN
EX1S EX1P EX1C EX1G
Body 316Lstainlesssteel 316Lstainlesssteel Chrome-plated brass Dursan® LS
Bonnet 304stainlesssteel Chrome-plated brass Chrome-plated brass DursanLS
Diaphragm 316Lstainlesssteel 316Lstainlesssteel 316Lstainlesssteel DursanLS
Seat PTFE,PCTFE,PEEK PTFE,PCTFE PTFE,PCTFE,PEEK PTFE,PCTFE,PEEK
10-micron360°filter 316Lstainlesssteel 316Lstainlesssteel Copper nickel DursanLS
Nozzle 316Lstainlesssteel 316Lstainlesssteel Brass DursanLS
Knob Chrome-plated aluminum Chrome-platedpolycarbonate Chrome-plated aluminum Chrome-plated aluminum
Design Pressure •Workingpressure:3000psigPTFE•Workingpressure:5500psigPCTFE/PEEK•Burstpressure:>4xWorkingpressure
Temperature •PTFE:-40˚Fto150˚F(-40˚Cto66˚C)•PCTFE:-40˚Fto150˚F(-40˚Cto66˚C)•PEEK:-40˚Fto150˚F(-40˚Cto66˚C) -40˚Fto200˚F(-40˚Cto93˚C)* *Aluminum knob only
Maximum Inlet Pressure •PTFE(3000psigmaximuminletpressure)•PCTFE(4500psigmaximuminletpressure)•PEEK(6000psigmaximuminletpressure)
Weight (bare body)
•2lbs.5.5oz.(1.06kg)
Leak Rate •External:1x10-9 He ccs•Seat:1x10-7 He ccs
Gauges (optional)
•2"manufacturedtoANSI/ASMEB40.1
Each EX1 regulator assembly includes:
•Class100cleanroomassembly•100%heliumleakcheck•Cleaningforoxygenservice•100%functiontest•Silicone-freeassembly•Certificateofconformance•Certificateofcleaningforoxygenservice
EX1 REGULATOR, 1.1mm PTFE CAPSULE
0
100
200
300
400
500
0 250 500 750 1000 1250 1500 1750 2000FLOW (SCFH)
OUT
LET
(PSI
)
500 PSI IN
1000 PSI IN
2000 PSI IN
500psigIN1000psigIN2000psigIN
www.AURACONTROLS.com
Digit 4 - Material of Construction S=316LstainlesssteelP=316Lstainlesssteel(wettedonly)C = Chrome-plated brassG=DursanLSinertandanti-corrosivetechnology
Digit 5 - Pressure Range1=0-15psig2=0-50psig3=0-100psig4=0-250psig5=0-500psig7=0-150psig
Digit 6 - Gauges (Major/Minor Scale)0 = None1=Inlet(psig/kPa)2=Outlet(psig/kPa)3=Bothinletandoutlet(psig/kPa)5=Inlet(BAR/psig)6=Outlet(BAR/psig)7=Bothinletandoutlet(BAR/psig)
Digit7-OrificeSizeandSeat1=Cv.02(1.1mm)PTFE2=Cv.06(1.8mm)PTFE3=Cv.1(3.2mm)PTFE6=Cv.06(1.8mm)PCTFE7=Cv.1(3.2mm)PCTFEB=Cv.06(1.8mm)PEEK(notavailablewithEX1P)
Digit 8 - Assembly See the EX1 Port Configuration Table on the back of this brochure for choice of assembly.
Digits 10-11 - Knob01=Chrome-platedaluminum(EX1S,EX1C,EX1G)Chrome-platedpolycarbonate(EX1P)BK=BlackpolycarbonateBL=BluepolycarbonateGN=GreenpolycarbonateRD=RedpolycarbonateWT=Whitepolycarboate
Digits 13-15 - Inlet FittingCylinderConnection*000=None(¼"femaleNPT)M06=6mmsscompressiontubefittingM12=12mmsscompressiontubefittingTF2=⅛"sscompressiontubefittingTF4=¼"sscompressiontubefittingTF6=⅜"sscompressiontubefittingTF8=½"sscompressiontubefitting
Digit 16 - Valve Assembly0=Novalve1=Diaphragmvalve
Digit 17 - Outlet Fitting0=None(¼"femaleNPT)1=¼"maleNPTfitting2=⅛"sscompressiontubefitting3=¼"sscompressiontubefitting4=⅜"sscompressiontubefitting5=½"sscompressiontubefitting6=6mmsscompressiontubefitting7=8mmsscompressiontubefitting8=10mmsscompressiontubefitting9=12mmsscompressiontubefittingA=⅜"BSPRHcpfittingB=⅜"BSPLHcpfittingC=⅛"cpcompressiontubefittingD=¼"cpcompressiontubefittingE=⅜"cpcompressiontubefittingF=½"cpcompressiontubefittingG=6mmcpcompressiontubefittingH=8mmcpcompressiontubefittingJ=10mmcpcompressiontubefittingK=12mmcpcompressiontubefitting
Key:ss = Stainless steelcp = Chrome-plated brassRH = Right handLH=Lefthand
NOTE:Ifyouareunabletofindaconfigurationspecifictoyourapplication’sneeds,callAURAGasControlsdirectlyat800.582.2565.
EX1 - - - 04 6 135 7 14 168 15 17Accessories:Panel mount kitEXPA0002-01-000-000Rear mount kitEXPA0006-01-000-000Bonnet orientable vent kit EXPF0001-01-000-00036" 316L stainless steel hose with check valve and cylinder connection, 3000 psigEXPH0001-01-CON-00036" 316L stainless steel hose with check valve and brass cylinder connection, 3000 psigEXPH0002-01-CON-00036" 316L Monel®-lined hose with cylinder connection for oxygen service, 3000 psigEXPH0008-01-540-000Stainless steel adjustable relief valve, Viton® Seat, 10-19 psigEXPV0001-01-001-001Stainless steel adjustable relief valve, Viton Seat, 20-99 psigEXPV0001-01-001-002Stainless steel adjustable relief valve, Viton Seat, 100-249 psigEXPV0001-01-001-003Stainless steel adjustable relief valve, Viton Seat, 250-500 psigEXPV0001-01-001-004Stainless steel adjustable relief valve, Kalrez® Seat, 10-19 psigEXPV0011-01-001-001Stainless steel adjustable relief valve, Kalrez Seat, 20-99 psigEXPV0011-01-001-002Stainless steel adjustable relief valve, Kalrez Seat, 100-249 psigEXPV0011-01-001-003Stainless steel adjustable relief valve, Kalrez Seat, 250-500 psigEXPV0011-01-001-004Stainless steel control station, 3000 psigEXPV0004-01-000-1SHChrome-plated brass control station, 3000 psigEXPV0004-01-000-1CH
Ordering Information
Mounting and Installing Information
*AURA Supports all major international cylinder connections including:CGA,BS341,DIN477,JISB8246,andothersavailable
10 11
Max. Panel Thickness = .375" (9.53mm)Panel Hole = ø1.39" (35.3mm)
Captive Vent Orientable
ø1/8" NPT
ø2.726" (69.2mm)
Kit (Optional)
Female Port
Port 4 Port 3
Port 5
Port 3
Port 1
Port 6
Port 2TYP.60°
Style APort Arrangement
Port 4
Port 2
Port 1
90°TYP.
Style BPort Arrangement
(50.8mm)2"
1 5/
8" (4
1.3m
m)
M35x1.5 #10-32 UNF-2B
port arrangement.)
(Orientation depends on
(7.1mm) DeepThread x .280"
3.42" (86.9mm)
Thread.750"
(49.8mm)
(19.1mm)
1.96"
(19.1mm)Bolt Circle
ø.750"
5 3/8" max. (136.5mm)
2.73" (69.3mm)
ø1.9
8" (5
0.3m
m)
Kit
ø2.2
00" (
55.9
mm
)
(Optional)
MountPanel
ø1.9
80" (
50.3
mm
)
All Ports: 1/4" NPT Female
1501HarpersRoad,VirginiaBeach,Virginia23454800.582.2565•www.AURACONTROLS.com
ManufacturedandAssembledinU.S.A•RegisteredISO9001
30°
EX1SingleStagePressureReducingRegulatorPortConfigurationTable
1
90°
2 3 4
5 6
60°
7 8
9 A B C
D F G H
J K L M
N P
Key:LO-LowPressureOpenLP-LowPressurePluggedLR-LowPressurewithPresetReliefValvewithPTFESeat*HO-HighPressureOpen HP-HighPressurePlugged*Relief valve not available with EX1G
LEX3179EX1-E
1501HarpersRoad,VirginiaBeach,Virginia23454800.582.2565•www.AURACONTROLS.com
ManufacturedandAssembledinU.S.A•RegisteredISO9001Dursan®isaregisteredtrademarkofSilcoTekCorporation.Monel®isaregisteredtrademarkofHuntingtonAlloys.
Viton®andKalrez®areregisteredtrademarksofE.I.DuPontdeNemours&Co.
RQ