EWM Event EWM @ SKF - sapevents.besapevents.be/SAP_EWM/presentations/06 Customer Case SKF.pdf ·...

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Ronald Appeltants, SAP Belgium

Jonas Knutsson, SAP Nordics

November 2017

EWM EventEWM @ SKF

2PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ

▪ Who is SKF

▪ Project Approach

▪ Business and IT Requirements

▪ System landscape and Key Processes

▪ Key Takeaways

Agenda

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SKF


About SKF

Products

SKF technology platforms:

Bearings Seals Mechatronics Lubrication


About SKF

Some Quick Facts

General Facts

– Year established: 1907

– The SKF business is organized into three business

areas: Industrial Market, Automotive Market and

Specialty Business.

Financial Facts

– Turnover 2016: SEK 72.8 billion (~7,7 billion Euro)


About SKF

Locations

Where you can find SKF:

- Headquarter in Gothenburg

- Main Production Site in

Schweinfurt

- Main Distribution Centre in

Tongeren

- Other locations are e.g. Poland,

Spain, USA …

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Project Approach


SKF UNITE program

System Integrator

SKF themselves since restart 2015

UNITE partners

SAP Digital Business Services

Infosys/Lodestone & IBM & DXC

SAP/ Role

Strategic Advice/Architecture

Delivery selected areas

Delivery Team UNITE

300+ employees and consultants

SAP Team

• 50+ Consultants/Prod. Dev.

Solution Management…

• 231 processes

• > 1700 users

• 4 different sites

• 3 legal units in 2

countries

Background: A global program to enable SKF

business objectives

Scope: All key business processes – Sales &

Service, Demand Chain and Logistics, Finance,

Purchasing, Manufacturing & Maintenance

Who are effected: More or less everyone within

SKF – in one way or the other

Implementation Target: Replace existing

mainframe in Europe

• 26 SAP Modules

• SAP Cloud solutions

• One cut over

• 120 interfaces

Go Live January 2017

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Business and IT Requirements


Business Requirements

EWM to replace 5other WMS

System stability 24/7 without interruption

BI with HANA live

Complete RF support

Gain transparency in the

Production

Reduce

Stock on

PSA and

Buffers

Get transparancy

on internal truckmovements


Geograpical Scope - SKF Site Map Gothenburg

1. A-Factory - UNITE Project

2. HK3 – Headquarter

3. CE – Central Warehouse

(Outbound)

4. D-Factory – Production

5. EF – Pallet Pool

6. Solution-Factory

7. E-Factory – Production

8. R-Factory – Production

9. Nordern Lagret – Raw Materials

10. MH – Marieholm Warehouse

1

23

45

6

7 8

9


SAP Extended Warehouse ManagementProduct portfolio

Inbound Processing

ASN data receiving, validation

Transportation unit mgmt.

Goods receipt

Putaway bin determination

Internal routing

Deconsolidation

Putaway

Returns / reverse logistics

Goods receipt optimization

Advanced returns mgmt.

Receipt from production

FIORI Apps Returns Clerk

Outbound Processing

Order deployment

Route determination

Transportation unit management and Shipping cockpit

Wave management and Work assignment

Picking bin determination

Warehouse order creation

Picking, packing, staging

Loading & goods issue

Kit-to-order

Direct outbound delivery

Production supply

Production staging and consumption

Storage & Operations

Rearrangement

Slotting

Inventory counts / record accuracy

Replenishment

Freight order management

Scrapping

Kit-to stock

Warehouse Billing

Transit warehousing

Transportation cross docking

Pick from goods receipt/push deployment

Yard management

Task interleaving

Execution constraint mgmt.

Semi-system-guided work

Crystal reports

FIORI Apps for Lean Warehouse Clerk

Labor management

Opportunistic cross docking

Merchandise distr. X-docking

Stock-specific unit of measure

TCO / TCI reduction

Warehouse Monitor

RF / RFID enablement

Quality inspection

Import / export integration

EH&S integration

eSOA enablement

Migration tools

Pick by Voice

Labor Demand Planning

Packaging specification

Batch management

Serial numbers

Catch weight

Material Flow System

Warehouse cockpit

Dock Appointment Scheduling

Integration with SAP TM via ERP

Direct TM – EWM Integration

Graphical warehouse layout

Transp. integration (LES)

Claims & Returns

Multiple EAN

Cartonization

Rapid deployment package

KPIs, Performance dashboard

Retail enhancements

Batch on Plant level

Direct PLC Communication

CR

OS

SC

OR

E P

RO

CE

SS

ES

SU

PP

OR

TIN

G A

RE

AS

EWM 5.0

EWM 5.1

EWM 7.0

EWM 7.01

EWM 7.02

EWM 9.0

EWM 9.1

EWM 9.2

EWM 9.3

EWM 9.4

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System Landscape


Current System Landscape


Future System Landscape

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Key Processes

LogisticsInbound Processes

Outbound Processes

Manufacturing


Production integration – Channel Mapping

Heat Treatment Face Grinding Assembly Packing


Routing to next PSA / auto confirmation

Standard production process

- The semi finished product is stored

Process in a production channel

- The semi finish is directly moved towards the

next production step (manually or via conveyor)

Based on the work center the next PSA is

determined. (custom table and BADI put-Strat)

Stage Produce Store Produce Store Stage Produce Move Produce Store


Staging Cockpit

Two-Step-Staging via Warehouse

Monitor

- Requirement to perform a two

step staging- From a warehouse

- Towards a buffer in the production

facility

- From the Buffer towards the PSA

- Transparency on the stock

situation in the warehouse, in the

buffers and the PSA itself in order

to manage the plant-internal

transports

Warehouse Secondary

Staging

Buffer ProducePrimary

Staging


Multi HU Move

Multi HU Move

- Truck driver is going on a given

schedule to multiple storage

locations – either warehouses or

manufacturing facilities in order to

supply the factory or store semi-

finished goods

- New RF transaction is giving the

truck driver the possibility to pick

up multiple HUs and drop multiple

HUs


Design to Innovate Leonardo

The process that led to the simplification project:

Video: https://www.youtube.com/watch?v=uXlNSM-rISQ

https://www.youtube.com/watch?v=uXlNSM-rISQ


Production Simplification: SAP Cloud Platform for iOS


Next Step 2 – SAP MES <> EWM Integration

DDWC_IP_PSA (HU)

DDWC_OP_PSA (HU)

D301_01_120 D301_02_121 D302_01_120 D302_02_121 D303_01_120INLET Bins

D301_01_122 D301_02_123 D302_01_122 D302_02_123 D303_02_121

WDWCFGI / D450 (HU)

OUTLET Bins

Cell 1 Cell 2 Cell 3

• World Class Channels fully automated via robotic cells

• Automated Guided Vehicles (AGV) integration with SAP EWM for material movements

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Key Takeaways


Key Takeways

- Training of ~ 1.200 people amongst production and warehouse

- Program management of Warehouse restructuring, Production restructuring and the UNITE

Project was sometimes not streamlined

- Stock migration during cut over (stock accuracy was not given)

- Change management (new devices, processes etc.)

- SKF is developing user friendly apps for production operator and forklift driver

- A tighter SAP MES <> EWM Integration to realize SKF’s industry 4.0 vision

- EWM is the leading system for stocks on the shop floor

Questions?

EWM Event EWM @ SKF - sapevents.besapevents.be/SAP_EWM/presentations/06 Customer Case SKF.pdf ·...

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