Evolving Torque Strategies for Factory 4...Our History Carol Stream Expansion. Company moved to...
Transcript of Evolving Torque Strategies for Factory 4...Our History Carol Stream Expansion. Company moved to...
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2019 Assembly Show
Evolving Torque Strategies for Factory 4.0
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Business Overview
Mechanical & Electronic torque, measurement equipment & wireless error proofing systems
Target Market: Industrial Production Worldwide
ISO 9001: 2015 and ISO 17025 Accredited
38,500 sq. ft. facility in Carol Stream, ILCalibration Laboratory, Engineering & Manufacturing
65 employees
Market Channel: Industrial Distribution Worldwide
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Our History
Carol Stream Expansion
Company moved to Carol Stream, IL to
expand manufacturing footprint
1924
1940
1969
1984
2010
2017
Dresser Industries
Both companies were purchased by Dresser Industries and moved
to Franklin Park, IL
Richemont Frank Livermont
started Richemont Inc. to sell his torque
inventions
SturtevantTo solve a quality problem, Chrysler
invented torque and licensed Sturtevant to
produce it
Global SystemsSturtevant Richemont introduces the Global
400 Series torque controller
Jack ReynertsonJack Reynertson
retires from Dresser and forms Ryeson
Corporation
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High quality tools with lower total cost of ownership
Our Value Proposition
Engineered Systems
Customer Intimacy
Innovation Mindset
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Industry Strengths
Aerospace Automotive/Truck Heavy/Ag Equipment
Tech/ITMedTech Manufacturing
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Systematic Error Proofing
⬢ By Design: We engineer tools to eliminate human influence on the application process - our flattened case prevents errors caused by side-loading
⬢ By Guidance: Our wireless tools and controllers provide visual, auditory, and kinesthetic operator guidance
⬢ By Behavior Modification: Our systems are engineered to anticipate where are process might go off track and prevents operators from using the wrong tool or making inadvertent changes
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Fastening Strategies
⬢Airlines are sophisticated aircraft remanufacturers
⬢They have the capability to strip a aircraft down to the ribs and remanufacture the engines
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Fastening Strategies
⬢Aircraft manufacturers (like most manufacturers) are constantly improving their product
⬢By nece$$ity, airlines and aircraft manufacturers maintain an intimate relationship
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Fastening Strategies
⬢One challenge for the manufacturer is tracking all the specifications for modifications and improvements and providing it to the airline maintenance industry
⬢Up until now, much of it has been paper/document based
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Fastening Strategies
⬢One aircraft manufacturer that we work with is actively pursuing the ability to provide their customers with a digital twin for each aircraft produced
⬢This will reduce time consuming searches for specifications on different build revisions
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Fastening Strategies
⬢This Digital Twin will provide that manufacturer and their customers a competitive advantage.
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Ramifications
⬢The Digital Twin gives the airline a competitive advantage:⬢Reduced down time ⬢Increased time moving
passengers ⬢Generating more revenue⬢Providing a better ROI
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Ramifications
The aircraft manufacturer:⬢Automated data capture⬢ Increased through put⬢Reduced rework⬢ Increased revenue thru
more orders
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Ramifications
⬢The challenge is getting the supply chain to provide digital twins of their sub-assembled and finished products.
⬢Aircraft manufacturers don’t make engines, radios, radar, tires…
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Supplier Strategies
⬢A Poka-Yoke approach for a component supplier may be sufficient
⬢A Jet Engine manufacturer will have to be Factory 4.0.
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Supplier Strategies
⬢Factory 4.0 is about process control and actionable data capture, storage, data mining, and data distribution
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Supplier Strategies
⬢Our specialty for the last 20 years has been connecting hand tools to customers MES (Manufacturing Execution System) and PIM (Product Information Management) networks.
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Supplier Strategies
MES needs results so it knows:
⬢The torque tool was used properly at the right time
⬢OK/NOK for each fastener
⬢(Occasionally) final tightening data
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Torque Strategy #2
PIM Server needs to know:⬢Product serial number⬢Tool serial number⬢Engineering spec revision
for each operation⬢All fasteners were
compliant⬢Final tightening results
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Data Considerations for 4.0
⬢Do you know: ⬢What data your
customers want from you?
⬢Why they need it?⬢What data you need?⬢What is going to be
done with the data?
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The Challenge of Data
⬢ In major assembly operations today, most engineering specifications are distributed throughout the plant floor.
⬢The trend going forward is to have a single database from which the MES systems can pull the engineering specifications and deliver it to the assembly point.
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Factory 4.0 for My Operation
⬢Not everyone has five factories around the world!
⬢How are smaller companies going to meet the challenges of all this data capture?
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Scalability
Scalability Is The Key
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Scalable Solutions
Our customer makes radiators for Formula 1 Ferrari:
⬢ Low volume production: making 50 radiators at a time
⬢Small company⬢Small budget
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Torque Strategy Solution
They have no MES and don’t see the need for one.
⬢Every workorder is printed on paper that has barcodes documenting build number and required P-Set.
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Torque Strategy Solution
Capturing and handling the PIM data they chose Global Host software.
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Simple Poka-Yoke• OK/NOK• Short Takt Times• Highly
customized assemblies
Scalability is the Key
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Factory 4.0 Automotive• Actual torque and
angle values• High production rates• Need data capture • Mirror Applications • Two workers operating
simultaneously
Scalability is the Key
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Small Assembly Area with Multiple Workers?
• Multiple tool types• Actual torque and
angle values• Global 400mp: 4
operators working independently
• Highly customized assemblies
• Data capture
Scalability is the Key
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Solution: The TAC• Digital torque and
angle wrench• Click wrench • Provides click
point and final torque value on controller display
Torque Strategy Solution
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Shear Beam Transducer• Shear web transducer measures shear strain
not bending• The strain gages are mounted on top and
bottom to counter bending effects• Tapered Beam linearizes stress in
measurement area• Ball Bearings (eight) guide transducer to
prevent side load and friction• Rear pin has clearance to allow the beam to
shorten with load, and not induce stress into the web.
Clearance fit on pin
Tapered Beam
Strain Gage (shear)Ball Bearings (8)
31
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Solution: The TAC• Works like a
click wrench• Reports like a
digital wrench• Removes lever
sensitivity
Torque Strategy Solution #1
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Solution: The 1350 Series• Light weight/Slim profile• Torque and angle values• Works with Global 400
and 400mp• 1 Tool capable of
multiple P-Sets• 5 models: 1 to 250 ft lbs.
Torque Strategy
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Scalable Solutions• Poka-Yoke or Factory 4.0• Simple or Complex• Local or Global• Our systems are configurable to
meet YOUR requirements
Torque Strategy
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Scalable Solutions
⬢ Stop by Booth #1537 to discuss your specific torque needs