Evolution of Quality Responsibility in Highway...

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35th Annual ASQ Design & Construction Division Conference The Evolution of The Evolution of Quality Assurance & Quality Assurance & Quality Control in Quality Control in Highway Construction Highway Construction Steven DeWitt, PE Steven DeWitt, PE Chief Engineer Chief Engineer North Carolina Turnpike Authority North Carolina Turnpike Authority

Transcript of Evolution of Quality Responsibility in Highway...

35th Annual ASQ Design & Construction Division Conference

The Evolution of The Evolution of Quality Assurance & Quality Assurance & Quality Control in Quality Control in

Highway ConstructionHighway Construction

Steven DeWitt, PESteven DeWitt, PEChief EngineerChief Engineer

North Carolina Turnpike AuthorityNorth Carolina Turnpike Authority

35th Annual ASQ Design & Construction Division Conference

AGENDA

• Historical Perspective

• Definitions -- Qa versus Qc

• Current Direction

• The Future?

35th Annual ASQ Design & Construction Division Conference

Definitions

Quality Assurance

Owner responsibility

Assure ourselves...

35th Annual ASQ Design & Construction Division Conference

Definitions

Quality Control

Contractor responsibility

Assure themselves & us...

35th Annual ASQ Design & Construction Division Conference

Historical Perspective

35th Annual ASQ Design & Construction Division Conference

Historical Perspective

35th Annual ASQ Design & Construction Division Conference

Historical Perspective

35th Annual ASQ Design & Construction Division Conference

Historical Perspective

35th Annual ASQ Design & Construction Division Conference

Historical Perspective

35th Annual ASQ Design & Construction Division Conference

Historical Perspective

35th Annual ASQ Design & Construction Division Conference

Historical Perspective

35th Annual ASQ Design & Construction Division Conference

Historical Perspective

35th Annual ASQ Design & Construction Division Conference

Current “State of Practice”

Differing Philosophies?

• “You Cannot Inspect Quality Into a Project”

Or…

• “You Should Expect What You Inspect”

35th Annual ASQ Design & Construction Division Conference

Quality ControlThere is a Huge Gap in the Qc Process• Qc Plan?• Qc Process?• Certifications

• Asphalt• Concrete• Pavement Markings• Erosion Control• Flagging• Other?

Where is that

DOT guy to tell

me I am

doing this right?

• Stopping Work?

• Checking Behind Subs?

35th Annual ASQ Design & Construction Division Conference

Qc by the Contractor

Example: Quality Management System (QMS) for Asphalt

Implemented - 1993

Is Our Asphalt Better? Yes!

Is The Process Perfect? No!

We Learn, Improve, and Learn Some More...

35th Annual ASQ Design & Construction Division Conference

Qc by the Contractor

• Contractor Qc Team• Certifications• “Project-Wide” QMS• Independent of Production Manager

• Reporting/Documentation• “Trust but Verify”

• Accountability• If You Don’t, Then...

Qc

Plan

35th Annual ASQ Design & Construction Division Conference

Means & Methods

Performance Specifications

Warranties

Qc by the Contractor

Can We Transition:

35th Annual ASQ Design & Construction Division Conference

A Changing WorldA Changing World

• Inflation – “out of control”

• Revenues - declining

• Congestion – increasing

• Gas Tax – Has its time come?

Where will this take us?

35th Annual ASQ Design & Construction Division Conference

Why The Change?Why The Change?• Public, Legislative, Etc. Pressures• The “new reality” of the cost of

infrastructure improvements• Design-Build?• Litigation?

A Changing Transportation World…

20th Century Organizational Concepts

Trying to Adapt to 21st Century Issues.

35th Annual ASQ Design & Construction Division Conference

A Slow Wave of Change?

• Privatization

• Public Private Partnerships

• Design-Build-Operate-Maintain

• Long Term Warranties

35th Annual ASQ Design & Construction Division Conference

2004 International Scan on 2004 International Scan on Construction ManagementConstruction ManagementScan Objective

• International CM Procedures• Focus Toward Ensuring Project Delivery

• Contract Compliance

• Quality Assurance

35th Annual ASQ Design & Construction Division Conference

Quality is Still About…Construction

• Contract Administration• Quality Assurance• Quality Control• Contract Provisions• Training• Experience• Communication• Etc…

35th Annual ASQ Design & Construction Division Conference

No Matter ...• How Much Things Change• What Technology Brings• How We Procure Contracts• Who Has Responsibility• What the Workload is• Who the Contractor is• What the Public Demands• What “Wacky” Stuff the Central Office Dreams up...

35th Annual ASQ Design & Construction Division Conference

We Can’t Lose Sight That• Construction is Still Construction• Communication is Still Communication• Bridges, Pavements, and Drainage Systems Still Have to Be Built Correctly, Perform Appropriately, and Last a Long Time

• Quality Assurance is Critical• Quality Control is Critical• Laying a Pipe Is Still Laying a Pipe...

35th Annual ASQ Design & Construction Division Conference

There May be a Change of Who or How...

However, Density is Still Density, it is Still Critical, and We Must Understand

it, Assure it, and Hold Contractors Accountable.

Core Samples

Nuclear Gauge

Intelligent Compaction

35th Annual ASQ Design & Construction Division Conference

Safety PaymentsStaffing QualityMOT ScheduleChanges MaterialsTraining Etc...

Proj

ect

Scop

ing

Proj

ect

Bidd

ing

P ro j

e ct

C omp le t

e

Proj

ect

Post

-Co

nstr

uction

Ana

lysis

Planni

ng

& Desi

gn

Maintenance &

Operations

Construction QualityConstruction Quality

Process Improvement

35th Annual ASQ Design & Construction Division Conference

Questions?