Everest Kanto Cylinders Ltd. Market leader and pioneer in the high pressure cylinder industry in...
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Transcript of Everest Kanto Cylinders Ltd. Market leader and pioneer in the high pressure cylinder industry in...
Everest Kanto Cylinders Ltd.
Market leader and pioneer in the high pressure cylinder industry in India with a strong global footprint
Overview
Group holding structure
Company ownership structure (1)
Overview
Incorporation 1978
Headquarters Mumbai, India
Chairman Mr. P. K. Khurana
Industry High pressure seamless cylinders (c.99% of
revenues) Distribution of natural gas (c.1% of revenues)
Manufacturing Facilities
India (3), Dubai, China, USA
Capacity Over 1.5 mn. cylinders p.a.
Marketing Offices
1) Thailand, 2) Germany, 3) Hungary, 4) Czech Republic, 5) Brazil, 6) Colombia, 7) Argentina
Employees c.1,400
Listing Bombay Stock Exchange (BSE) , National Stock
Exchange (NSE) Market Cap: INR 2,561 mn. (Mar 8, 2013)
Key Financials, Consolidated
INR mn., (USD mn.) FY11(2) FY12(3)
Net Sales 7,747 (174) 6,695 (132)
EBITDA 1,376 (31) 959 (19)
Networth 7,581 (170) 8,181 (161)
Net Debt 2,868 (64) 4,371 (86)
A pioneer and market leader in the industrial and Compressed Natural Gas (“CNG”) cylinders space in India….
Source: Company, BSE(1) As on Dec, 2012(2) 1 USD = INR 44.5 as on march 31, 2011(3) 1 USD = INR 50.87 as on march 31, 2012
Khurana Fam-ily; 60.20%
Institutions; 10.75%
Non Institu-tions; 29.05%
Everest Kanto Cylinder Ltd.,India (Listed)
EKC International FZE, Dubai100%
EKC Europe Gmbh, Germany
100%
EKC Hungary Kft, Hungary
100%
CP Industries Holdings Inc., USA100%
EKC Industries Co. Ltd., China100%
EKC Industries Co. Ltd., Thailand
100%
CC&L. Ltd., India
72.65%
The JourneyA business built brick by brick over the last 34 years…
1978
Incorporation of Everest Kanto Cylinder (P) Limited
First commercial production at Aurangabad Plant
1981 1986
Commencement of exports to Gulf countries
1988
Commissioning of Tarapur Plant
1998
Development of CNG cylinder for the markets
Supply of CNG Cascades
Export to European countries
2001
More than 150,000 cylinders produced and dispatched
2004
Commencement of production at Dubai Plant
2005
Listing of Equity Shares
Gandhidham unit goes onstream
Source: Company
2007
Doubling of Capacity in Dubai and initiation of China Project
2008
Acquisition of CPI, U.S.A.
Commencement of production in China
2009
Acquisition of majority stake in a gas distribution company
2010
Setting up of a marketing subsidiary company in Thailand
2011
Setting up of marketing and product development subsidiary in Europe
Closure of Aurangabad plant
2012
Commencement of production at Kandla (SEZ) Plant
Commencement of production at Gandhidham under the billet piercing process
Listing of Equity Shares
Gandhidham unit goes onstream
The JourneyA business built brick by brick over the last 34 years…
Source: Company
Products and Applications…. in the industrial, CNG and Jumbo cylinders space…
Source: Company
Wide range of standard products Type I, II, IV cylinders Capacity: 1 litre to 3,000 litres Pressure: 150 to 400 bar
Customized products as per customer requirements
Auto: Public & private transport Industrial: Metal, power, food & beverage etc. Healthcare: Respiratory aids, MRI, Cryosurgery Special: Fire fighting, diver etc. Defence
Wide range of technologies Type I: Seamless steel tube, steel plate deep
drawing and billet piercing processes Type II, IV: Composite winding (EHA technology)
Proven track record of delivering high quality products
Stringent quality control on raw materials Each cylinder goes through specified testing at
every stage of production
Technology
Wide Range
Applications
Quality Control
Global Presence
Global presence
….. and a strong foothold on key markets globally,…
Source: Company
Manufacturing plantMarketing offices
Exports
China
Thailand
India
Dubai
USA
Colombia
Brazil
Argentina
Germany
HungaryCzech Republic
Manufacturing facilities in 4 countries
Regulatory approvals in and exports to over 25 countries
Marketing offices in 11 countries
Products…to deliver a wide range of superior quality high pressure gas cylinders suitable for applications across industries…
7
Source: Company(1) Gas, Cu. M.
Product Range End - markets Installed capacity (1)
Diameter: 232, 267, 316, 324, 356, 406
Capacity(1) : 5.4 – 25 Cu. m.
Pressure: Storage: 204, 250 bar (working pressure), Transportation: 250, 300, 500 (Type IV) bar (working pressure)
Materials: CrMo steels
CNG cylinders for all kinds of vehicles, like three-wheelers, cars, buses and delivery vehicles
Key end customers include the OEMs and aftermarket players
10,06,000
24,000 -Type II
Diameter: 76, 108, 140, 165, 232, 267, 356, 406
Capacity(1) : 0.15 – 35 Cu. m.
Pressure: 150, 200, 300 bar (working pressure)
Material: CMn steels, CrMo steels, Special steels
High-pressure gas cylinders for oxygen, hydrogen, nitrogen, argon, helium, air etc., designed to withstand rough handling
Key end - user sectors include: Healthcare, beverage, firefighting, steel, metal, power etc.
3,00,000
2,50,000 - Billet
Diameter: 356, 377, 406, 465, 508, 559, 604, 711, 620
Capacity: 400 litres to 3000 litres water capacity
Pressure: 200, 250, 400 bar (working pressure)
Materials: CrMo steels, Special steels
Bulk transportation of various gases including CNG, custom built defence requirements 6,000
CNG Cylinders
Industrial Cylinders
Jumbo Cylinders
Products contd…
Source: Company(1) Gas, Cu. M.
Product Range End - markets
Storage capacity (1) : 140 – 800 Cu. m.
Storage pressure : 200 – 400 bar
Dimensions: Standard sizes with customization as per customer needs
Storage and transportation of the gas from on-line stations to daughter stations, mobile gensets etc.
Suitable for mounting on LCVs
Storage capacity (1) : 1500 to 7000, 8000 Cu. m.
Storage pressure : 200 – 400 bar
Dimensions: Standard sizes with customization as per customer needs
Allows hassle free bulk transportation of gases like CNG, helium etc.
Suitable for mounting on trailers
One-stop-shop for all cylinder needs. It supplies products (on an outsourced basis as per customer needs) for storing, conveying and using high-pressure gases including:
1) Cylinder valves : Cylinder valves with working pressure of up to 400 bars, valve threads of BS 341, DIN 477, IS 3224
2) Valve protection guards: Valve protection guards of high-impact ABS plastic , all-steel fabricated construction
3) Valve protection caps: Valve protection caps in an all-steel robust fabricated construction, malleable cast iron and plastic
4) Trolleys: Trolleys for extinguishers and hospital used to handle individual cylinders
5) Medical / Industrial equipment : Breathing apparatus, oxygen masks and Boyle's apparatus / Cylinder cascades
CNG Cascades
Allied Products
Jumbo Skids
Manufacturing Process….manufactured with time tested processes and new age technology…
Source: Company (1) Oldest and most common process
Manufacturing processes
EKC uses three manufacturing processes for high pressure cylinders
Seamless Tubes (1) Billet Piercing Process Deep Drawing Process (Cold forming)
Seamless Tube
Tube Cutting
Surface Inspection
Induction Heating
Bottom Forming
Bottom Processing
Billet Storing Cutting Heating Piercing Drawing End Sawing Plate Cutting Cup Forming
Annealing, Grit blasting & Soaping
Deep Drawing
Annealing, Grit blasting & Soaping
Deep Drawing
Manufacturing processes start with forming the one end closed cylinder shells…..
1 2 3
Billet Cutting Heating (induction furnace or natural-gas-fired ) Piercing with a mandrel in a piercing press. Extrusion through a series of roller dies
Seamless tube cutting Induction heating Bottom forming through hot spinning process Bottom processing for industrial cylinders
Circular blank from steel plate Annealed, shot blasted and lubricated Flat steel blank drawn into a cup through a hydraulic press by
deep drawing process Above two steps repeated 2-3 times, followed with end
sawing
…. followed with a common process to manufacture high pressure seamless gas cylinders
Induction Heating- Neck
Neck Forming
Heat Treatment
Machining Threading Water Capacity Check
Hydro Stretch Testing
Air Leakage Testing
Internals Hot Blasting
Externals Hot Blasting
Stamping Ultra Sonic Testing
WeighingVacuum CleaningPainting Dispatch
Billet piercing and deep drawing are two unique technologies employed by only EKC in India The technologies employ alternate manufacturing processes and different forms of raw materials to manufacture high pressure seamless cylinders
Billet Piercing With focus on the growing industrial cylinder demand, EKC has set-up the billet plant at Gandhidham with a capacity of 2,50,000 per annum to produce
cylinder shells through billet piercing technology Billets, unlike steel tubes, are easily available worldwide These cylinders have a specific customer base of multinational companies who prefer to use tube based cylinders for industrial gases.
Steel Plate Deep Drawing EKC has set up a 2,50,000 CNG cylinders plant in the Kandla Special Economic Zone (“KASEZ”) using steel-plate deep drawing process
These cylinders are lighter in weight, better quality and command premium over other cylindersSteel plates (raw material) are available indigenouslyCNG vehicle manufacturers are showing increasing preference to plate cylinders as vehicles with these cylinders offer better fuel efficiency
Manufacturing Facilities…deployed at state-of-the-art manufacturing facilities in India…
10
Source: Company
Manufacturing footprint, India
Tarapur, Maharashtra
Total Area (sq. mtrs.) 30, 918
Manufacturing Processes Seamless tube process
CNG Cylinder - capacity 1,20,000
Industrial Cylinder – capacity 1,20,000
• Huge location advantage: Located on the west coast of India and connected to major ports of UK, Australia, Middle East and East Asian economies
Kandla, Gujarat
Total Area (sq. mtrs.) 84, 984 (Lease)
Manufacturing Processes
Deep drawing
CNG Cylinder - capacity
2,50,000
Gateway to land locked states in India
USAEurope
Middle eastThailand, Singapore etc.
Africa
• Gujarat ports
Tarapur
Gandhidham
Kandla
Gandhidham, Gujarat
Total Area (sq. mtrs.) 1,67,945
Manufacturing Processes
Seamless tube, billet piercing
CNG - capacity 2,40,000
Industrial – capacity 1,80,000 + 2,50,000 (Billet)
Jumbo – capacity 2,000
Manufacturing Facilities Contd……. USA, Dubai and China….
11
Source: Company(1) Capacity to be increased
Manufacturing footprint, globally
EKC China (Greenfield)
Location Tianjin
Total Area (sq. mtrs.)
79,994 (lease)
Manufacturing Processes
Seamless tube, composite winding
CNG type I 2,00,000
CNG type II 24,000 (1)
Jumbo – capacity 1,000
CPI Industries, USA
Location Pittsburgh PA
Total Area (sq. mtrs.) 1,97,883
Manufacturing Processes
Seamless tube process, composite winding (EHA Technology)
Jumbo - capacity 3,000
CNG Type IV- capacity 10,000 (by march 2013)
EKC, Dubai
Location Jebel Ali Free Zone
Total Area (sq. mtrs.) 46,584 (lease)
Manufacturing Processes
Seamless tube process
CNG - capacity 1,96,000
Capacity Capacity to manufacture c.1.5 mn. cylinders per year
Location Well positioned to cater to cylinder demand globally owing to well located facilities
Technology EKC is the first and the only player to adopt steel-plate deep drawing process and billet piercing process technology in India
Quality Management….with strong emphasis on quality …
Source: Company
Quality management systems
Plant Approvals
All Plants ISO 9000:2008
IndiaIS 7285 (Part 1): 2004, IS 7285 (Part 2): 2004, IS 15490: 2004, ECE R-110, ISO 11439: 2000, NZS 5454: 1989, ISO 9809-1: 2010(E), ISO 11120: 1999, IS 15490: 2004
Dubai ISO 11439, ISO 9809-1, NZS 5454, ECE R110
CPI
Registration Number M8001 U.S. Department of Transportation, Office of Hazardous Materials Transportation, Certificate of Authorization Number 1,127, Certificate of Authorization Number 15,889, Certificate of Authorization Number 35,694, Certificate of Authorization Number R-5530, DNV Approval of Manufacturer certificate T-1227, Certificate of Registration No. TC 58E issued by Transport Canada, Manufacture License of Special Equipment People’s Republic of China No. TS2200210-2010,Manufacturer Certificate from Korea Gas Safety Corp ES-154 issued 5/2012 expire 5/2015 to manufacture containers for shipment into Korea, ISO 9001 certificate
China
Composite Type CNG cylinder as per GB24160, Ⅱ Jumbo Seamless Steel Cylinder as per ISO11120, Jumbo Seamless Steel Cylinder as per EKCC, LCL Seamless Steel Cylinder as per GB17258, Jumbo Skid SC Certificate for Jumbo Skid (C3) design, Product Certificate for Nigeria , China Manufacturing License, ISO 9001, LCL Type I CNG cylinder as per ECE R110 , LCL Type I CNG cylinder as per ISO 11439, LCL Type I CNG cylinder as per NZS5454, Composite Type CNG cylinder as per ECE R110Ⅱ
The technically demanding nature of EKC’s products requires that many quality and integrity standards be met. EKC has acquired and maintains an impressive portfolio of highly regarded manufacturing certifications, some of which are listed in the following table:
This portfolio of certifications creates significant competitive advantages for the Company, as many OEMs and government contractors will only purchase cylinders from certified manufacturers such as EKC
The Company views its certifications as a key differentiator and invests significant time and resources to maintain the portfolio and to ensure that employees throughout the organization are among the best qualified in the industry
Snapshot of select certifications
Customers….resulting in an enviable customer base
13
Source: Company
Blue chip customer base, select customers
Industrial cylinders
Cylinder cascadesSpecial cylinders
EKC has an impressive blue-chip customer base and long -standing relationship with key customers across sectors Exclusive partner to many auto and industrial OEMs Only player to have developed mission critical cylinders for defence sector in both India and USA
Due to the potentially hazardous nature of the storage and usage of the cylinders, the customers rely heavily on EKC owing to its reputation for reliability, design capability and price
The Company works closely with customers in development of cylinders according to the changing requirements Given the concerns of the automotive sector in reducing the weight of the cylinders, EKC Group is continuously working with various OEMs in
developing cylinders made of composite material
CNG Cylinders , OEMs
Business Development Contd……including participation in industry associations, conferences and trade shows…
14
Source: Company
Selected industry association memberships and trade shows
Supplementing their sales efforts, EKC along with subsidiaries is members of multiple industry associations and regular attendees at several industry conferences and trade shows each year
Membership, industry associations
EKC at trade shows
Auto Expo, DelhiMalaysia Ukraine Dubai ArgentinaChina
Organisation Structure
Board of Directors
Chairman & Managing DirectorP. K. Khurana
DirectorPuneet Khurana
…and a well charted organisation structure…
COO(Tarapur)
VP International
Business
President(Planning & Development)
G. P. Virdi
Corporate HeadHR
Purchase
VPMarketing
GM Marketing
CFOVipin Chandok
Company Secy.
Finance Controller
GM - Accounts
Source: Company
Organisation structure, India
DirectorPushkar Khurana
Director (Technical & Projects)P. M. Samvatsar
COO(Ghdm / Kand)
VPQA
Engineering Projects
Engg. ServicesTarapur / Ghdm
GMProjects
Everest Kanto Cylinder LtdA Clean energy solution company
Presentation on Plate Cylinders
Annealing & phosphate
3rd deep drawi
ng
Annealing & Phosphate
Final Bottom
Plate
1st deep drawi
ng
Annealing & Phosphate
2nd Deep Drawing
Production Process- Plate
BACK
CNG CYLINDERS FOR ONBOARD VEHICLES
STORAGE CASCADES
Product Range
BACK
Tube
Tube Cutti
ng
Bottom
Forming
Bottom
Milling
Production Process- Tube
BACK
UT Checking Machining Hydrostretch test Air leakage test
Neck Forming Neck Drilling HeatTreatment
Hardness Checking
Production Processes – Neck Forming
Internal & External Shot
Blasting Stamping Painting &
Packing
BACK
Snapshots: Plate Cylinder Production Process
BACK
Packaging and Dispatch
BACK
Manufactured in world class manufacturing facility at Kandla SEZ.
Plate Plant is Eco Friendly plant, zero liquid discharge ETP, No Liquid Fuels & No Pickling Process.
Fully Automated, Robotic facility.
Highlights : Plate Cylinder Plant
BACK
Advantages of Plate CylinderManufactured from High Quality, fine grain steel plate.
Significant Reduction in cylinder weight compared to cylinders manufactured from Seamless Tubes.
Controlled, Uniform Thickness.
No hot forming process for Bottom forming.
Bottom cup formed by Die & Punch ensures homogeneous and lower thickness results in light weight bottom.
Better surface finish gives good aesthetics.
BACK
Weight Comparison
Water Capacity Ltr.
Diameter mm.
Length 'L' mm.
Weight Aprox. Kg.
Length 'L' mm.
Weight Aprox. Kg.
22 232 680 23 700 2830 232 890 29 910 36
30 267 710 31 725 3640 267 905 39 925 44
50 316 840 46 840 5560 316 980 54 980 62
60 356 805 58 820 6865 356 860 61 895 7670 356 915 65 932 7775 356 970 69 995 8480 356 1025 72 1035 84
85 406 880 84 890 9290 406 920 88 925 97100 406 1005 95 1042 106120 406 1175 110 1190 133130 406 1260 117 1300 129140 406 1345 124 1370 137
Plate Cylinder Tube Cylinder
OEM Market
BACK
THANKS FOR YOUR ATTENTION