EVAC VACUUM TOILET SYSTEM - WordPress.com...2018/04/01 · Other sanitary fixtures like urinals,...

pAGE

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EVAC VACUUM TOILETSYSTEM

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[email protected] Libris

ErmoOdessa

EVAC VACUUM TOILET SYSTEM

Delivery year:Evac project no:

Postal addressEVAC OYPurotie 100380 HELSINKIFINLAND

Telephone+ 358-9-506 761

Telefax+ 358-9-506 76333

[email protected]

Internetwww.evacgroup.com

GENERAL

VACUUM TOILETS

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COLLECTING UNITS

SPARE PARTS

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PIPING

CERTIFICATES

WARRANTY TERMS

EVAC REPRESENTATIVES

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[email protected] Libris

ErmoOdessa

GENERAL 1

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pAGEEVAC reserves the right to make alterations to this specification without prior notice.© Copyright Evac Oy. All rights reserved.

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GENERAL

10:001G

03 Feb 2003GENERALGENERALGENERALGENERALGENERALEVAC MARINE SYSTEMS

EVAC WASTE MANAGEMENT SYSTEM

Evac offers complete waste management systems including vacuum toilets, collecting units and sewage treatmentplants both for black and grey water and also automation systems for the management and control of the grey andblack water processes onboard.

BLACK WATER SYSTEMS

Evac vacuum toilet systemThe Evac vacuum toilet system uses vacuum for sewage transport from sanitary fixtures, like toilets, to a sewagecollection tank in small diameter sewage piping not depending on gravity. Vacuum can be created by sewage poweredejectors, or vacuum pumps. Vacuum toilets, connected to the piping system, use only 0.6...1.2 litres of water perflush. Rinse water valve, discharge valve and control mechanism are integrated into the toilet bowl.

Other sanitary fixtures like urinals, wash basins, shower trays and bath tubs operating with gravity principle areconnected to the vacuum system via vacuum interface valves.

In vacuum collecting units vacuum is created with ejectors or with vacuum pumps. When ejectors are used,different flexible collection configurations can be utilized; pre-assembled acid proof tank units, shipyard builttanks or combined units where vacuum creation and biological treatment is built in the same unit.

Sewage treatment plantsThe Evac sewage treatment unit product family consists of biological and physical/chemicalbased treatment products. The Evac sewage treatment units are designed to work togetherwith the Evac vacuum collecting units.

Vacuum piping componentsEvac supplies vacuum piping components such as vacuum interface valves, non-return valves,air valves and chemical dosing units.

Sewage treatment plant

Vacuumcollectingunit

Vacuumtoilets

Ventilation

Vacuuminterfacevalve

Showers

Sea valve

Discharge line

Ventilation

Non-return valveSinks

Urinals


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GENERAL

20:001G


GREY WATER SYSTEMS

Evac supplies equipment for grey water collection systems for single installations and for installations workingwith Evac black water systems for ships – both for new buildings and retrofits.

Grey water collecting units/pump stationsEvac offers custom made grey water collecting units/pump stations for gravity systems. For galley and kitchen watersthere is available an integrated grey water collecting unit and a grease separator which saves space and simplifies thesystem.

Grease separatorsGalley and kitchen water contain grease which is harmful for a piping system and a treatment process. Evac hasdeveloped a grease separator product family for both gravity and vacuum systems. The Evac grease separator productfamily meets customer's requirements from simple standard grease separator to highly sophisticated and automatedgrease separator systems.

Greaseseparator

Black water system

GALLEY

Grey watercollecting unit /pumpingstation

Grey waterholding tank

Vacuumcollectingunit

ACCOMODATIONS

Grey water system

Sewage treatmentplant

Dilutionwater

Dischargeoverboard


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GENERAL

30:001G


AUTOMATION SYSTEMS

For efficient and safe waste water control onboard, Evac offers automation solutions, which controls all waste waterunits separately, but also integrate them to the ship’s main automation system. Evac is a single source sewage systemautomation supplier providing designing, engineering, commissioning and operational support.

SANITEC PRODUCTS

As a member of Sanitec group Evac can offer a wide range of sanitary ceramics and bathroom products for its marinecustomers.

SERVICE AND MAINTENANCE

The Evac global service aim is to keep customers satisfied with the Evac products through their life cycle by offeringtraining, system surveys, upgrading products, and preventive maintenance agreements.


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GENERALGENERALGENERALGENERALGENERAL 3:300C01 Jul 2002OPERATION

ANDMAINTENANCE

Safety summary

The Evac Vacuum Toilet System receives, treats and discharges sewage waste. Personnel must, at all times, observesafety regulations while performing maintenance or repairs. Every practical safety feature has been incorporated intothe design and manufacture of this equipment; however, personnel must be aware of the following potential hazards.

Gas hazards

Putrefaction of organic matter in Vacuum Toilet Systems will produce disagreeable odors and an oxygen deficientatmosphere. When removing access covers, fresh air from known outside source must be supplied to the surroundingarea. Only after this fresh air has been supplied for the proper tank ventilation should personnel open the tank. Underno circumstances should any person service a tank without a second person, capable of rendering aid, standing by.If an extended period of time for the tank repair is anticipated, personnel should utilize the proper respiratory equipment.

Chemical hazards

If some chemicals like disinfection chemicals, foam removing chemicals or pipe cleaning chemicals are used,manufactures safety regulations must be followed.

Disease hazards

Sewage is a common mode of transmission for parasitic organisms such as bacteria, fungi, protozoa, viruses andworms. Some of these may be pathogenic, meaning they have the capability of causing serious communicablediseases. Most diseases associated with sewage result hand-to-mouth transfer of the pathogenic organisms.Good personal hygiene by those servicing, or in any way coming in contact with the equipment is imperative. Aftercoming in contact with sewage or any contaminated equipment items, personnel should throughly clean themselveswith a disinfectant soap solution. This precaution is an absolute requirement before eating, drinking or performing hand-to-mouth functions. Skin abrations, punctures or any other wounds require immediate and proper medical attention.

Mechanical hazards

Before maintenance is performed on motor driven equipment, the main circuit breaker should be de-energized andlabeled "OUT OF SERVICE". Only authorized maintenance personnel should make repairs to this equipment.

Electrical hazards

The equipment is supplied with voltages that are dangerous and could provide fatal if contacted by personnel. To avoidelectrical shock, remove the electrical power by placing the main circuit breaker in OFF position. Do this beforeperforming any maintenance on electrical equipment or motors. Personnel should exercise extreme caution whenopening the door although the main circuit breaker is in OFF position. The terminals of incoming power are still alive.

SAFETY INSTRUCTIONS


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TECHNICALDATA

GENERALGENERALGENERALGENERALGENERAL 1:01134A 03 Feb 2003

Magnesium Hydroxide 1 1 1 2Mercury 2 1 2 1Oleum 100% 4 4 4 4Petrolatum 4 2 2 4Phenol 2 2 3 3Phosphoric Acid 2 2 2 2Picric Acid 2 - 4 3Potassium Carbonate 1 1 1 1Silver Nitrate 1 2 1 1Sodium Bicarbonate 1 1 1 1Stearic Acid 1 2 2 1Sulfuric Acid 105 1 1 1 4Sulfuric Acid >75% 3 2 4 4Tannic Acid 1 2 1 3Toluene 3 2 4 1Zinc Sulfate 1 1 1 1

Chemicals PP PE PVC PAAcetaldehyde 1 3 4 1Acetamide 1 1 4 1Acetic Acid 80% 1 4 4 4Acetone 1 2 4 1Acetylene 1 1 1 1Alcohols: Amyl 2 2 1 1

Bennzyl 1 4 4 1Butyl 1 1 1 1Ethyl 1 2 3 1Isopropyl 1 1 1 2Methyl 1 1 1 1

Aluminum Sulfate 1 1 1 1Ammonia 1 3 1 2Ammonia Nitrate 1 - 2 4Aniline 3 2 3 3Anti-Freeze 4 - 1 4Aromatic Hydrocarbons 4 3 4 -Arsenic Acid 1 2 1 3Barium Carbonate 1 2 1 1Barium Sulfate 2 2 2 1Benzaldehyde 1 1 4 3Benzene 3 3 3 1Benzoic Acid 3 2 1 3Benzol 1 3 - 4Borax 2 1 2 1Boric Acid 1 1 1 2Butadiene 4 4 3 1Butane 3 3 3 1Butylene - 2 3 2Calcium Sulfate 1 2 1 4Carbon Bisulfide 3 - 4 1Carbon Dioxide 1 3 1 1Carbon Disulfide 4 3 4 2Carbonic Acid 2 2 1 1Chloric Acid - - 1 4Chlorine, anhidrous 2 2 3 4Chloroform 3 3 4 4Chromic Acid 50% 2 1 3 4Citric Acid 1 1 2 1Clorox (Bleach) 4 - 1 1Copper Sulfate 1 2 1 3Cyanic Acid - - - -Diesel Fuel 1 3 1 1Ethane 3 - 4 4Ethylene Glycol 1 1 1 2Fatty Acids 2 1 2 1Ferric Chloride 2 1 1 3Ferric Sulfate 2 1 1 1Fluorine 4 3 4 4Formaldehyde 100% 3 2 1 4Formic Acid 1 2 1 3Gasoline 3 3 3 1Grease - - 1 -Heptane 3 2 3 1Hydrazine 3 - - -Hydrocloric Acid 20% 2 1 1 4Hydrocloric Acid 100% 2 - 2 4Hydrogen Peroxyde 30% 2 3 1 4Hydrogen Peroxyde 100% 2 3 3 4Iodine 4 1 4 4

Class:1 = Very good2 = Good3 = Moderate4 = Not recommended

PP = Poly propenePE = PolyethylenePVC = Polyvinyl chloridePA = Polyamide

NOTE: Check always chemical reisistance of Evaccomponents if you are using any of the listedchemicals in your sewage system.

CHEMICAL RESISTANCE OF MAJOR POLYMERS USED IN EVAC COMPONENTS

Chemicals PP PE PVC PA


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TECHNICALDATA

GENERALGENERALGENERALGENERALGENERAL 1:01135A 03 Feb 2003

Chemical AgentAcetaldehyde 3 4 1 4Acetylene 1 1 - 1Acetophenone 3 4 1 4Acetone 1 1 1 4Acetic Acid 10% 4 4 3 4Acetic Acid 50% 4 4 4 3Acetic Acid 25% 4 4 4 4Acetic Acid 100% 4 1 1 2Boric Acid 10% 1 1 1 1Citric Acid 1 1 1 1Chloroacetic Acid 3 3 3 3Chromic Acid 40% 4 4 4 4Formic Acid 3 2 2 2Formic Acid - - - 3Phosphoric Acid 60% 2 1 1 3Hypochlorous Acidc - 1 - 2Lactic Acid 1 1 - 1Maleic Acid 1 - 2 2Naphthenic Acid - - - 1Nitric Acid 10% 2 2 3 3Nitric Acidc 65% 4 4 4 4Palmitic Acid 3 3 2 1Salicyclic Acid 1 - 1 3Stearic Acid 3 3 2 2Sulfuric Acid 10% 1 1 1 3Sulfuric Acid 20% 1 1 - 1Sulfuric Acid 25% 1 1 - 4Sulfuric Acid 50% 1 1 - 4Sulfuric Acid 60% 1 1 - 4Sulfuric Acid 75% 4 4 - 4Sulfuric Acid 65% 4 4 3 4Sulfurous Acid 1 2 2 2Tannic Acid 1 3 - 2Tartaric Acid 10% 1 1 2 1Deionized water 2 1 1 1Turpentine 4 4 - 4Acrylonitrile 1 4 2 4Ammonia 2 1 1 1Aniline 2 2 2 4Aniline 4 4 1 4Asphalt 4 4 4 1ASTM 1OIL 4 3 4 1ASTM 2 OIL 4 4 4 1ASTM 3 OIL 4 4 4 1Benzene 4 4 4 4Sodium Bicarbonate 1 1 1 1Carbon dioxide 1 1 1 1Butter 4 4 3 1Butadene - - - 4Liquid Butane 4 4 4 1Fuel A (100% Isoctane) 4 3 4 1Fuel B (70% Isoctane, 50%Toluol) 4 4 4 2Fuel C (50% Isoctane, 50%Toloul) 4 4 4 2Fuel with methanol or ethanol 4 4 4 3Kerosene 4 4 - 1Cyclohexane 4 4 4 1Cloroacetone - - 1 4Chlorobenzene 4 4 4 4Chloroforme 4 4 4 4Choloroprene chlorine 4 4 4 4

Class:1 = Very good2 = Good3 = Moderate4 = Not recommended

NR SBREPDMNBR

NR= Natural rubberNBR = Nitrile rubberEPDM = Ethylene propylene rubberSBR = Styrene butadiene rubber

NOTE: Check always chemical reisistance of Evaccomponents if you are using any of the listedchemicals in your sewage system.

Dry chlorine 3 3 3 -Wet chlorine 4 4 4 4Dibutyl phthalate 4 4 1 4Diethylene glycol 1 1 1 1Diethyl sebacate 4 - 2 4Dinitrotoluene - 4 4 4Dioctyl phthalate 4 4 1 3Dioctyl sebacate 4 - 2 3Epychlorohydrin - - 2 4Hexane 4 4 4 1Ethanol 1 1 1 2Fluorobenzene 4 4 4 4Formaldehyde 40% 1 1 - 1Freon 11 2 2 4 1Freon 12 1 1 2 1Freon 21 3 3 3 3Freon 22 1 1 1 1Freon 113 3 2 3 3Freon 114 1 - 1 1Glycerine 1 1 1 1Silicone wax - - 1 1Hydrogen 1 - 1 1Calcium Hydroxide 1 1 - 2Sodium hypochlorite 10% 2 2 1 2Milk 2 - 1 1Mercury 1 1 - 1Methanol 1 1 1 2Methyl ethyl ketone 3 3 1 4Naphtha 4 4 4 2Nitrobenzene 4 4 1 4Nitroethane 2 3 2 4Nitrometane 1 1 2 4Nitropropane 3 3 1 4Animal oli (Whale-seal) 4 4 2 1Cereal oil 4 4 1 1Coconut oil 3 - 3 -Cod liver oil 4 - 2 1Olive oil 4 3 3 1Cotton seed oil 4 4 2 1Silicone oil - - 1 1Castor oil 2 1 1 2Oxygen 3 3 1 1Ozone 4 4 1 4Perchloroethylene 4 4 4 3Potassium Permanganate 25% 4 - 4 -Tetraethyllead - - 4 -Propane 4 - 1 2Soda (sodium hydroxide) 10% 1 1 1 1Styrene 4 4 4 4Toluene 4 4 4 4Trichloroethylene 4 4 4 4Sulfur 3 3 1 1

Chemical Agent NR SBREPDMNBR

CHEMICAL RESISTANCE OF MAJOR ELASTOMERS USED IN EVAC COMPONENTS


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GENERAL

GENERALGENERALGENERALGENERALGENERAL 0:0102229 Jan 2003UNITS AND UNIT CONVERSIONS

Units and unit conversionsAll units in the Evac marine systems catalog are SI-units if not otherwise stated. All dimensions in drawings are inmm if not otherwise stated. Please, use following conversion table to convert SI-units to U.S. / imperial units and viceversa.

Units of Mass:1 lb = 0.4535 kg1 oz = 28.3498 g

Units of Volume:1 cu ft = 0.028316 m31 gal (US) = 0.003785 m31 gal (imp) = 0.004546 m31 gal (US) = 3.785412 l1 gal (imp) = 4.546092 l1 qt (US) = 0.946352 l1 qt (imp) = 1.136 l1 cu ft = 28.31685 l1 oz (US) = 29.57353 ml1 oz (imp) = 28.41307 ml1 cu in = 16.38706 ml

Units of Length:1 ft = 0.3048 m1 in = 25.4 mm

Units of Torque:1 kg-m = 9.80665 Nm1 ft-lb = 1.35582 Nm1 in-lb = 0.1129848 Nm

Units of Force:1 kg = 9.80665 N1 lbf = 4.448222 N1 lbf = 0.4535924 kg

Units of Pressure:1 kg/cm2 = 98.0665 kPa1 psi = 6.894757 kPa1 cm Hg = 1.333224 kPa1 in. Hg. = 3.3863 kPa1 bar = 100 kPa1 psi = 0.06894757 bar

Units of Temperature:(°F-32)/1.8 = °C

Units of Speed:1 mph = 1.609344 km/h

Units of Power:1 HP = 0.7456999 kW

Units of Mass:1 Kg = 2.205 lb1 g = 0.03527 oz

Units of Volume:1 m3 = 35.31467 cu ft1 m3 = 264.1721 gal (US)1 m3 = 219.9692 gal (imp)1 l = 0.2642 gal (US)1 l = 0.2200 gal (imp)1 l = 1.057 qt (US)1 l = 0.8799 qt (imp)1 l = 0.03531 cu ft1 ml = 0.03381 oz (US)1 ml = 0.03519 oz (imp)1 ml = 0.06102 cu in

Units of Length:1 m = 3.281 ft1 mm = 0.03937 in

Units of Torque:1 Nm = 0.1020 kg-m1 Nm = 0.7376 ft-lb1 Nm = 8.851 in-lb

Units of Force:1 N = 0.1020 kg1 N = 0.2248 lbf1 kg = 2.205 lbf

Units of Pressure:1 kPa = 0.01020 kg/cm21 kPa = 0.1450 psi1 kPa = 0.7501 cm Hg1 kPa = 0.2953 in. Hg.1 kPa = 0.01 bar1 bar = 14.50377 psi

Units of Temperature:(1.8 x °C) + 32 = °F

Units of Speed:1 km/h = 0.6214 mph

Units of Power:1 kW = 1.341 HP

VACUUM TOILETS 2

9:00042_3


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TECHNICALDATA

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 1:01001B02 Jul 2002

P/N 6541458 Pneumatic push button, whiteOptional:P/N 6541053 Optional pneumatic push button,

chromium-platedMax. 415

230

550

Max

. 450

110

365

5043

0

Water supply 1/2”

Shut-off valve

Vacuum breakerSeat and coverSilent or Mosaik

Bowl

Connection sleeve

Discharge connection

250

395

Flexible waterconnection hose

90

Edge strip

Ø50

Materials Bowl: White vitreous china*Seat; Silent: PP*, Mosaik: PP*Cover; Silent: ABS*, Mosaik: PP*Pneumatic push button: White plastic, ABS

Operating data Water pressure: 200 ...1000kPaOperating vacuum: -30 ... -50kPaWater consumption: ~1.2 ±0.15 litres/flush ( water pressure: 400kPa, vacuum: -40kPa )Air consumption: ~60 ±10 litres/flush (normal atmospheric air)

Connections Water supply: 1/2" MPT, flexible hoseDischarge: Discharge connection Ø50, two hose clamps are included in the connectionsleeve to O.D. 48 - 52mm pipe.

Shipping data P/N 6540963 EVAC 900, Wall model, Silent:Net weight: 20.2 ±0.5kgShipping weight: 22.3 ±0.5kgShipping volume: 0.168m3

P/N 6540964 EVAC 900, Wall model, Mosaik:Net weight: 18.3 ±0.5kgShipping weight: 20.3 ±0.5kgShipping volume: 0.168m3

6540963 EVAC 900, WALL MODEL, SILENT, WHITE6540964 EVAC 900, WALL MODEL, MOSAIK, WHITE

* See available colours ondocument 1:01016A


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TECHNICALDATA

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 1:01003D13 Jun 20026541004 EVAC 900, FLOOR MODEL, SILENT, WHITE6541005 EVAC 900, FLOOR MODEL, ANIARA, WHITE

Materials Bowl: White vitreous china *Seat; Silent: PP*, Aniara: PP*Cover; Silent: ABS*, Aniara: PP*Pneumatic push button: Chromium-plated plastic

Operating data Water pressure: 200...1000kPaOperating vacuum: -30 ... -50kPaWater consumption: ~1.2 ±0.15 litres/flush ( water pressure: 400kPa, vacuum: -40kPa )Air consumption: ~ 60 ±10 litres/flush (normal atmospheric air)

Connections Water supply: 1/2" MPT, flexible hoseDischarge: Rubber elbow 90°, two hose clamps are included in the rubber elbow 90° to O.D.48 - 52mm pipe.

Shipping data P/N 6541004 EVAC 900, Floor model, Silent:Net weight: 23.2 ±0.5kgShipping weight: 25.2 ±0.5kgShipping volume: 0.168m3

P/N 6541005 EVAC 900, Floor model, Aniara:Net weight: 21.3 ±0.5kgShipping weight: 23.3 ±0.5kgShipping volume: 0.168m3

* See available colours ondocument 1:01016A

150

560

Max

. 465

Max. 385

195 90 150

Dischargeconnection Ø50

Rubberelbow 90°

Water supply 1/2"

Shut-off valve

Vacuum breakerSeat and cover,Silent or Aniara

Bowl

Flexible waterconnection hose

Ø10

P/N 5860303 Pneumatic push buttonOptionals:P/N 5410064 Cover plate, nickel-plated brassP/N 6541057 Optional pneumatic push button kit,push button: white plasticP/N 6541058 Optional pneumatic push button kit,push button: chromium-plated plastic

Ø50


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TECHNICALDATA

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 1:01005B04 Jul 20026541458 PNEUMATIC PUSH BUTTON, WHITE, EVAC 900, WALL MODELS6541053 OPTIONAL PNEUMATIC PUSH BUTTON, CHROMIUM-PLATED, EVAC 900,

WALL MODELS

P/N 6541458 Pneumatic push button:

Materials Cover: ABS, whiteButton: PBT, whiteBottom plate: POM, natural

Connections Hose nipple Ø4/Ø2

Shipping data Net weight: 0.2kg

P/N 6541053 Optional pneumatic push button:

Materials Cover: Chromium-plated ABS plasticButton: Chromium-plated PBT plasticBottom plate: POM, natural



4058

170

60Ø 4.5


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TECHNICALDATA

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 1:01006A09 Jul 2002

Pneumatic push button

5860303 PNEUMATIC PUSH BUTTON, EVAC 900, FLOOR MODEL

Materials Push button: Chromium-plated plastic




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TECHNICALDATA

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 1:0119707 Nov 2002

Optional pneumaticpush button kit

5410064 COVER PLATE6541057 OPTIONAL PNEUMATIC PUSH BUTTON KIT, EVAC 900, FLOOR MODELS6541058 OPTIONAL PNEUMATIC PUSH BUTTON KIT, EVAC 900, FLOOR MODELS

Protecting pipe

P/N 5410064 Cover plate

Materials Cover plate: Nickel-plated brass


Installation kit

P/N 6541057 Optional pneumatic push button kit:

Materials Pneumatic push button, cover andbutton: White plasticProtecting pipe: White color PVC



P/N 6541058 Optional pneumatic push button kit:

Materials Pneumatic push button, cover andbutton: Chromium-plated plasticProtecting pipe: White color PVC



Pneumatic pushbutton

Cover plate

Ø10

1200


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TECHNICALDATA

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 1:01016A19 Dec 2002STANDARD COLOURS, EVAC 900, WALL MODELS AND FLOOR MODELS

P/N Type Colour6540963 Wall model, Silent White6540964 Wall model, Mosaik White6540965 Wall model USPH, Silent White6540966 Wall model USPH, Mosaik White6541004 Floor model, Silent White6541005 Floor model, Aniara White6541006 Floor model USPH, Silent White6541007 Floor model USPH, Aniara White6540977 Wall model, Silent, autoflush White6541041 Wall model, Silent Standard colour6541043 Wall model USPH, Silent Standard colour6541045 Floor model, Silent Standard colour6541047 Floor model USPH, Silent Standard colour6541049 Wall model, Silent, autoflush Standard colour6542578 Wall model USPH, Open front White6542614 Floor model USPH, Open front White

Bowl, seat and cover are available in white and in standard colours. Standard colours are shown in Standardcolours palette (Appendix in Marine Systems catalogue). When a toilet is ordered in a standard colour the toilet'spart number (according to the table above) and the standard colour's number and name (according to Standardcolour palette) must be given.

For example if the toilet Wall model USPH, silent is ordered in standard colour pastel rose the order code is:6541043 Wall model USPH, Silent, 60 pastel rose.

NOTE: Evac 900 vacuum toilets with Mosaik, Aniara or Open front seats and covers are available only in whitecolour.

In large series silent seats and covers are available in additional colours. For orders an international colour codelike Muncell or RAL has to be given.


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INSTALLATION

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VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 2:01001C18 Dec 20026540963 EVAC 900, WALL MODEL, SILENT6540964 EVAC 900, WALL MODEL, MOSAIK6540965 EVAC 900, WALL MODEL USPH, SILENT6540966 EVAC 900, WALL MODEL USPH, MOSAIK6542578 EVAC 900, WALL MODEL USPH, OPEN FRONT

Straight connection5433572

U-beam (not included inEVAC supply) 50x30x2.Fasten the beam to a solidstructure.

NOTE: Recommended place for the button.If place is changed, consult EVAC.

220

350

(pus

h bu

tton)

A14

016

0

130

72

Shut-off valve1/2" MPT

Flexible waterhose

Pneumaticpush button

50

Cover:Silent, Mosaik orOpen front

9011

0

USPH vacuum breaker(Only in USPH models)

Vacuum breaker(Not in USPHmodels)

Length according tothe space available

230

Toilet supporting beams for wall model(U-beam 50x30x2; not EVAC supply).

Installation kit 6540972 consists of:Plastic nut M12 2 pcsGuiding nut 2 pcsEdge strip 1 pcMounting instruction 1 pcConnection 1 pcHose clamp 2 pcs

Ø 13

230

Dimensions of toilet serviceopening in the wall.

Total length of bolt = T + 65 ± 2Cross section A

T

M12 bolt to bewelded

Fasten the beam to a solidstructure

Bolt M12to be welded(not included)

Edge strip

370

65±2

NOTE: Thread onbolt must be fulllength

220 3

80

200

210200

90

NOTE: Threadon bolt mustbe full length

Optional connection,rubber elbow 90°5433583

360

(wat

er su

pply

hose

)

min

280

(USP

H w

all b

rack

et)

See a

lso do

c. 2:

0101

3B90

Discharge pipealignment toleranceto be ±3.0 mm

Ø50


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INSTALLATION

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VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET6540963 EVAC 900, WALL MODEL, SILENT6540964 EVAC 900, WALL MODEL, MOSAIK

2:01053A11 Oct 2002

E

A

D

Water valve

B


or

Edge strip

Mosaik

Silent

Fig.1

C

Vacuum breaker

Shut-off valve

Shut-off valve /vacuum breakerassembly

Discharge valve (See notes!)

Hinge

Washer

Nut

Hingebody

• Connect the water connection hose A to the water valve.• Install the backplate assembly to the wall using the bowl fastening bolts B (M12, not included) and the guiding

nuts C (M12). The guiding nuts are necessary.• Connect the hose D from the flushing ring to the water valve. Do not use any kind of grease during installa-

tion! Secure with hose clampls. Tighten the hose clamps with pliers.

NOTE: Install the hose D to the right side of the discharge valve and below all other hoses.

• Lift bowl onto the fastening bolts and tighten the securing nuts E. Tightening torque is 15-20 Nm.

NOTE: Check hoses through the toilet service opening in the wall that the hoses run smoothly. The hoses shallnot have any kinks.

• Fit the edge strip as shown in figure 1. Place the joint of the strip to the bottom side of the bowl.• Install the seat and cover.• Connect the discharge connection. Secure with the hose clamps.• Connect the shut-off valve/vacuum breaker assembly to the water supply. The shut-off valve must

be installed to the water supply piping's side to ensure the correct flow direction in the vacuumbreaker. Note that the vacuum breaker must be installed vertically as shown.

• Connect the water connection hose A to the shut-off valve/vacuum breaker assembly.• Install the pneumatic push button (See document 2:01007C).


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INSTALLATION

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VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 2:01004B18 Dec 20026541004 EVAC 900, FLOOR MODEL, SILENT6541005 EVAC 900, FLOOR MODEL, ANIARA6541006 EVAC 900, FLOOR MODEL USPH, SILENT6541007 EVAC 900, FLOOR MODEL USPH, ANIARA6542614 EVAC 900, FLOOR MODEL USPH, OPEN FRONT

Straight connection5433572

195

20 52

± 2

Fixing plate, plastic5779920 (not included)

Optional discharge connectionFixing to the floor withfixing plate and woodscrews

min. 20

150

150180

190

~ 15 Optional fixing

pointsOptional fixingpoints

Fixing to the floor withwelded bolts

AA BB

170

20

Welded bolt M8(not included)

80

Section BSection A

120min.

max

. 10

Installation kit 5824900consists of:

Wood screw 5x45 2 pcsRubber elbow 1 pcHose clamp 2 pcsPlastic washer 2 pcsNut M8 2 pcsMounting instruction 1 pc

195Ø 48-52

9012

0 150

380

385

465

362

225

360°

560

Max.100

340

Min.20

Flexible water connection hoseShut-off valve

Vacuum breaker(Not in USPH models)

Pneumatic push buttonUSPH vacuum breaker(Only in USPH models, see document 2:01003B)

Cover support P/N 5610010(not included)

Discharge pipe alignmenttolerance to be ± 3.0mm

Min.120

Water supply 1/2" MPT


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INSTALLATION

14

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 2:01005B18 Dec 20026541004 EVAC 900, FLOOR MODEL, SILENT6541005 EVAC 900, FLOOR MODEL, ANIARA6541006 EVAC 900, FLOOR MODEL USPH, SILENT6541007 EVAC 900, FLOOR MODEL USPH, ANIARA6542614 EVAC 900, FLOOR MODEL USPH, OPEN FRONT

• Connect the water connection hose A to water valve B.• In USPH models connect the hoses from the USPH vacuum breaker to the connecting nipples of the backplate.

Note the correct flow direction (Only in USPH models, see document 2:01003B).• If you have an optional wall push button follow the installation instructions on document 2:01007C.• Lift the toilet bowl on it´s place, fix it to the floor using screws/nuts and washers. Use silicone compound to seal

joining between the bowl and the floor.• Connect the discharge connection.Secure with hose clamps.• Fix the USPH vacuum breaker on the wall (Only in USPH models, see document 2:01003B).• Connect the shut-off valve/vacuum breaker assembly (vacuum breaker is not included in

USPH models) to the water supply. The shut-off valve must be installed to the watersupply piping's side to ensure the correct flow direction in the vacuum breaker. Note thatthe vacuum breaker must be installed vertically as shown.

• Connect the water connection hose A to the shut-off valve/vacuum breaker.• Install the seat and the cover.

A

Shut-off valve

B

Silent

Aniara

Vacuum breaker(Not in USPH models)

or

USPH vacuum breaker(Only in USPH modelsSee document 2:01003B)

or

or

Open front

Hingebody

WasherHinge


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INSTALLATION

16

2:01007C02 Jul 2002VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET

6541458 PNEUMATIC PUSH BUTTON, EVAC 900, WALL MODELS6541053 OPTIONAL PNEUMATIC PUSH BUTTON, EVAC 900, WALL MODELS6541057 OPTIONAL PNEUMATIC PUSH BUTTON KIT, EVAC 900, FLOOR MODELS6541058 OPTIONAL PNEUMATIC PUSH BUTTON KIT, EVAC 900, FLOOR MODELS

Installing the push button on the wall, floor models withthe optional push button kit.(Hose and protecting pipe on the surface of the wall)

Control mechanism

1. Drill Ø6 mm hole for the hose A.2. Connect the plastic hose A from the control mechanism to

the bellow B. Warm the end of the hose if needed to helpinstallation.

3. Install the push button's body C on the wall using screws D(not included).

4. Snap the cover E of the push button bellow in its place.

NOTE: Secure, that the hose A is not flattened afterinstallation. Air impulse must always flow free.

1. Thread the hose from the control mechanism through theprotection pipe A.

2. Install the protection pipe A on the wall using screws andclamps B.

3. Cut off the film of the bushing for the plastic hose in thebottom side of the push buttons cover.

4. Connect plastic hose from the control mechanism to thebellow C. Snap the plastic hose on the clip behind thebottom plate.

5. Install the push button body D to the wall using screws (notincluded).

6. Snap the cover of the push button bellow E in its place.

Plastic hose to the push button

E

Ø 6

A D

3.

C

from the controlmechanism

60

60

AB

C

D

E

B

from the controlmechanism

Hose clip

Make sure, that the plastic hose does not get loose from thecontrol mechanism. See installation of the plastic hose fromthe picture on the left.

Backplate


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INSTALLATION

17

2:01007C02 Jul 2002VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET


Install the protecting pipe under the discharge pipe.

Recommended place for the button

NOTE: Make sure, that cover does not hit the push buttonwhen opened. (*In Aniara/Mosaik models dimension is 100mmsmaller due to the flexible cover.) If the place is changed,consult EVAC.

Controlmechanism

~290

350*

130~6

40*

110

Optional push button (Floor models)

Floor models

Optional pneumatic push button kit


DocDate

18

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 3:01001B09 Jul 2002OPERATION

ANDMAINTENANCE

EVAC 900, WALL MODELS AND FLOOR MODELS

Start-up• Clean the bottom of the toilet bowl.• Check that the mini-check valve and discharge valve are clean and working correctly.• Check that the water supply hose and the filter of the water valve are not blocked up.• Check that sufficient vacuum (-30kPa) is available.• Open the water supply valve in the water supply piping.• Press the toilet push button. Pressing the button starts the flushing sequence. The discharge valve opens and

the contents of the bowl are extracted by vacuum. At the same time the bowl is rinsed by water.• When the discharge valve has been closed, the water level is restored in the bowl by the closing time delay of

the water valve.

Monitoring the vacuum toilet in normal operation• Check that the water valve provides the rinse water to the bowl at the same time as the discharge valve extracts

the bowl contents when the push button is pressed.• Check that the push button returns to it´s non-activated state.• Check that after the discharge valve closes, the water valve continues to provide water to the bowl. If the water

valve time delay is correctly adjusted, there should be a pool of water at the bottom of the bowl.• Check that there are no water or air leaks.

NOTE: Water consumption is dependent on water supply pressure.

Preparation for a toilet not to be used for a long period• Close the water supply valve.• Run a flush cycle by pressing the push button.• Close the toilet seat cover.

Discharge valveWater valve

Filter

Rubberdiaphragms

Pneumatic push button(Wall model)

Hose to pneumaticpush button

Cover

Flushingring

Watervalve

Discharge valveBowl

Flushingring

Discharge valvePneumatic push button(Floor model)

Control mechanismMin-checkvalve

Hose clip


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19


ANDMAINTENANCE

Hose connections

Operation

The toilet is flushed by pressing the push button. The pneumatic push button is connected to thecontrol mechanism with a control hose, which transports the air pulse from push button to the controlmechanism. The air pulse starts the flushing sequence and the control mechanism connects thevacuum to the control connections of the water valve and the discharge valve. The water valve opensand lets rinsing water flow into the bowl through the flushing ring. After a short delay, the vacuumacts in discharge valve housing and forces the rubber diaphragm in discharge valve to open. Thecontents of the bowl is drained to the vacuum sewer by a pressure difference between the bowl andvacuum sewer.The flushing cycle in the control mechanism starts the closing cycle. Atmospheric air pulse entersthe discharge valve, which closes. After a short delay, atmospheric air pulse reaches water valve,which closes and lets a certain level of water at the bottom in the bowl.After the flushing cycle has stopped, the push button and system will be ready for next flush.

Discharge valve

Pneumatic push button

Flushing ring

Water valve

Water supplyconnectionControl

mechanism



DocDate

20


ANDMAINTENANCE

Description of flushing sequence

In the standby position FIG.1

Control valve 1 is closed. Vacuum in chambers 2 and 3 isequalized by the jets 4 and 5. Spring force 6 holds themechanism in non-activated position.

In the position immediately after push button hasbeen pressed FIG.2

Air pressure applied from the flush button to chamber 7 haslifted the lever 8 and opened control valve 1. Atmospheric airhas entered chamber 3 through filter 9 and valve 1. The forcefrom the pressure difference between 2 and 3 has moved theshaft 10 to the left and the following sequence of events hasoccured:

The inlet valve 11 has closed. Vacuum valve 12 has opened.Vacuum is distributed via check valve 13 to discharge valve18 and water valve 19 which will both open. Chamber 14 isalso subjected to vacuum through check valve 21.

This vacuum will pull lever 8 and close valve 1 and the timerfunction will start. Chamber 3 will be evacuated through jet 5and the pressure difference 2-3 equalizes. At a certain level,the counterforce from spring 6 will outweigh and the cycle willgo in the opposite direction:

The vacuum valve 12 will close. The air inlet valve 11 will openand atmospheric air will enter discharge valve, water valve andchamber 14. The discharge valve 18 will close and somewhatlater (because of the jet 17), the water valve 19 closes whena suitable water level has been reached at the bottom of thebowl.

Returning to standby positin FIG.3

The whole system goes to standby position ready for anotherVT-flush.

NOTE: Diaphragm 16 has the same effective area as the airinlet valve 11 to balance the vacuum forces. FIG.3

NOTE: Check valve 13 ensures that connected valves inactivated position are unaffected by changes in the vacuumsupply level.

NOTE: If vacuum is too low or absent thefunction is delayed. Control valve 1 staysopen until chamber 14 is subject tovacuum.

5775500 CONTROL MECHANISM, EVAC 900, WALL MODELS AND FLOOR MODELS

Flow direction


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21


ANDMAINTENANCE

Operation

The functioning of the vacuum toilet is entirely controlled by the control mechanism. The operation of thecontrol mechnism is based on vacuum in the sewage piping system.Description of flushing sequence see document 3:01006B.Jet 1 (document 3:01006B pos 5) controls the discharge valve opening time.Jet 2 (document 3:01006B pos 4) counters the effect of quick changes in the vacuum supply.Jet 3 (document 3:01006B pos 15) delays the vacuum changes in chamber 14 (see document 3:01006B).This prevents a new flushing procedure to start before the previous procedure has stopped.

Maintenance

Check that the air filters 4 and 5 are not blocked.Check hoses and pipe connections for leaks.

Toilet discharge time

Jet 1 Short discharge period Red jet 1.5 sec.Normal discharge period Blue jet 2.0 sec.Longer discharge period White jet 2.5 sec.Less restriction shortens the time

Water valve opening time

Jet 6 Normal bowl water level White jetLow bowl water level Blue jet

Pneumatic push buttonControl mechanism

Jet 6 (inside theplastic cover)

Water valve

Discharge valve

Filter 4

Filter 5 (Inlet for atmospheric air to discharge and water valve)

Jet 3

Jet 2 Jet 1

5775500 CONTROL MECHANISM, EVAC 900, WALL MODELS AND FLOOR MODELS


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22


ANDMAINTENANCE

OPENCLOSED

Rubber sleeve

Bowl side

Closingmechanism

Rubberdiaphragm

Rubbersleeve

Vacuum piping

Connectionpipe

Vacuum hose

Control mechanism

Operation

Closed condition:In the closed position, the control valve shuts off the connection between the vacuum piping and the dischargevalve housing. As the valve housing then is under atmospheric pressure, the spring-loaded closing mechanismcloses the rubber diaphragm and isolates the bowl from the vacuum piping.

Flushing condition:As the control valve opens, the discharge valve housing is subjected to vacuum, thus forcing the closingmechanism to open. This in turn allows the rubber diaphragm to open, and connects the bowl to the vacuum pipeline.

Maintenance

See document 3:01008B for scheduled maintenance.

5435015 DISCHARGE VALVE, EVAC 900, WALL MODELS AND FLOOR MODELS


DocDate

23

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETSOILETSOILETSOILETSOILETS 3:01008B02 Jul 2002OPERATION

ANDMAINTENANCE

Every year:• Change Mini-check valve 5959902 if toilet is connected to riser pipe.• Check operation, push button, seat and cover, rinse pattern, discharge pattern.• Check possible water and vacuum leakage.

Every 5 years:• Change Mini-check valve 5959902 in every toilet.• Open and clean Water valve filter 5774150.• Clean Control mechanism air filter 5778600.• Check operation, push button, seat and cover, rinse pattern, discharge pattern.• Check possible water and vacuum leakage.• Check Flushing ring 6541025 or 6540968 flushing operation.

Every 10 years:• Change Mini-check valve 5959902 in every toilet.• Change Discharge valve rubbers: Rubber sleeve 5435181 (2pcs), Rubber diaphragm 5435169.• Change Water valve diaphragm 5774400.• Open and clean Water valve filter 5774150.• Clean Control mechanism air filter 5778600.• Check operation, push button, seat and cover, rinse pattern, discharge pattern.• Check possible water and vacuum leakage.• Check Flushing ring 6541025 or 6540968 flushing operation.

Scheduled maintenance program

Maintenance Program is based on 20 toilet flushes per day and 20 years operation.

NOTE: Use only genuine Evac spare parts.

5860303Push button, bowlmodels

6541458 (white) or6541053 (chromium plated)Push button

Control mechanism

5778600Air filter

Discharge valve

5435181Rubber sleeve

5435181Rubbersleeve

5435169Rubber diaphragm

5959902Mini-checkvalve

Flushing ring

(Floor models): 6541025 Flushing ring(Wall models):6540968 Wall model

Water valve

5774400Diaphragm

Pneumatic push buttons:

5774150Filter



DocDate

24

TROUBLESHOOTING

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 4:01001B02 Jul 2002EVAC 900, WALL MODELS AND FLOOR MODELS

TroubleToilet is discharging contineously(discharge valve open)

Bowl is not emptying, but watercomes (high water lewel in bowl)

No water, but otherwise flushing

Toilet is overflowing

Toilet does not flush.

Cause• Foreign object in the bowl or

discharge valve

• Blocked porcelain• Blocked discharge valve• Loose / clogged hoses• Water shut-off valve closed• No water pressure• Filter in water valve full of dirt• Flush ring loose• Flush ring clogged• Water valve jammed in open

position• Bowl clogged or discharge valve not

operating• Misuse (buckets of water thrown in

the bowl)• Too low vacuum (less than 30%) to

flush• No vacuum or low vacuum (less

than 30kPa)• Clogged mini-check valve• No impulse from flush knob• Jammed control mechanism

Remedy• Shut off the problematic branch line

valve• Remove foreign object• Change discharge valve• Check and if necessary change the

control mechanism• Clean bowl / clean discharge valve /

clean vacuum hoses

• Open valve• Provide water pressure• Clean filter• Connect flushing ring• Clean flushing ring• Close water shut-off valve• Clean / change water valve nozzles,

springs, rubbers• Discharge bowl, valve and piping

with normally flushing

• Check vacuum level, removeblockage in piping

• Clean / change mini-check valve• Check hoses and flush knob

membrane• Change the control mechanism


Water valve

Discharge valve

Vacuum hoses

Control mechanism

Mini-check valve

Flushing ring


DocDate

25

TROUBLESHOOTING

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 4:01002B02 Jul 2002

1. Compress the closing mechanism (Fig. 1).2. Remove the rubber diaphragm (Fig.2).3. Release the rubber sleeve; free and remove the

mechanism (Fig. 3).4. Unscrew the locking screws and take the assembly

apart. Lightly spread upper piston retainers to freelower piston (Fig. 4).

Rubber sleeve

Removal of the discharge valve (wall models) :1. Detach the bowl.2. Disconnect the rubber hose A from the water valve

and the discharge valve's hose B from the controlmechanism .

3. Unscrew 4 screws and remove the valve.

Screw (x4)

Hose A

Hose B

Water valve

Fig. 2Fig. 1 Fig. 4Fig. 3

Rubber sleeve

Rubber diaphragm

Lightlyspread

The triangle must face upwards and the tip oftriangle must point towards the sewage piping.

Toilet bowlside

Sewagepipingside

When assembling, better sealing of rubber diaphragm isachieved if a screwdriver handle is inserted as shown.Also check that rubber diaphragm is in right position(see picture above).


TroubleBowl does not become emptywhen flushed

Cause• Discharge valve blocked• Leak in discharge valve housing• Discharge pipe clogged• Rubber sleeves leaking

Remedy• Clear stoppage, if any, in discharge valve• Sharp tools may damage rubber• Check that rubber sleeves are

undamaged and correctly fitted

Dismantling of the discharge valve:


DocDate

26

SPARE PARTS

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 6:01001C01 Nov 2002

5432548Vacuumbreaker

5431884Shut-off valve

6540936Edge strip

5990759Nut (x2)

5779098Guiding nut (x2)

5433594Hose clamp (x2)

5433572Connection sleeve

INSTALLATION KIT (6540972)

NOTE: *When ordering:Toilet bowl - state type and standard colourSeat and cover - state type and standard colour

6540967*Toilet bowl,includes flushing ring, spring andhose clamp

6540968Flushing ring

5805900Hose to push button

6541458Push button

6540969Back plate assembly(document 6:01004B)

6540973*Seat and cover,Mosaik

6540941*Seat and cover,Silent

6542402Hose clamp

5432728Seals

WATER SUPPLY KIT(5980801)

5433215Connectionhose

6542318Spring

6540963 EVAC 900, WALL MODEL, SILENT, WHITE6540964 EVAC 900, WALL MODEL, MOSAIK, WHITE

P/N 6540963 includes Silent seat and cover (P/N 6540941)P/N 6540964 includes Mosaik seat and cover (P/N 6540973)


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28

SPARE PARTS

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 6:01003D05 Nov 2002

6541025Flushing ring

6541024*Toilet bowl,includes flushing ring,spring and hose clamp

5433215Connectionhose

5432548Vacuumbreaker

5431884Shut-offvalve

WATER SUPPLY KIT(5980801)

5432728Seals

6541922*Seat and cover, Silent(with metal hinges)

5442101*Seat and cover, Aniara

P/N 65410 04 includes Silent seat and cover (P/N 6541922)P/N 65410 05 includes Aniara seat and cover (P/N 5442101)

5433266Wood screw5 x 45, (x2)

or

6541002Back plate assembly(document 6:01006B)

5860303Pneumaticpush button

6542402Hose clamp

5433594Hose clamp (x2)

5433583Rubber elbow

2644190Screw

INSTALLATION KIT(5824900)

5990724Nut M8, (x2)

5825300Plastic washer, (x2)

6542318Spring

NOTE: *When ordering:Toilet bowl - state type and standard colourSeat and cover - state type and standard colour

6541004 EVAC 900, FLOOR MODEL, SILENT6541005 EVAC 900, FLOOR MODEL, ANIARA


DocDate

30

SPARE PARTS

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 6:01004B11 Nov 2002

5779210Discharge valve(document 6:01011A)

5775500Control mechanism(document 6:132C)

6540939Back plate

5481100Hose


5774002Water valve(document 6:01022A)

5350004Locking pin

5959902Mini-check valve

5430318Screw,stainless

5990760Hose clip

5736322Hose

5736324Hose EPDM 14/7

6540969 BACK PLATE ASSEMBLY, EVAC 900, WALL MODELS


DocDate

32

SPARE PARTS

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 6:01006B11 Nov 2002

5780046Support

5779600Speed nut


5775500Control mechanism(document 6:132C)

6540939Back plate

5481100Hose


5774002Water valve(document 6:01022A)

5350004Locking pin

5959902Mini-checkvalve

5430318Screw,stainless

5990760Hose clip

5736322Hose

5430882Rivet

5736324Hose EPDM 14/7

6541002 BACK PLATE ASSEMBLY, EVAC 900, FLOOR MODELS


DocDate

34

SPARE PARTS

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 6:01011A11 Nov 2002

5779600Speed nut

5434562Outlet pipe


5779500Support sleeve

5779300Brace

2722005Washer

2644170Screw

5779400Sleeve coupling

5779030Bracket

5779210 DISCHARGE VALVE ASSEMBLY, EVAC 900, WALL MODELS, FLOOR MODELS


DocDate

35

SPARE PARTS


5435137Closing mechanism(sell only as an entirely)

5435169Rubber diaphragm



5435069Housing

2610112Screw



DocDate

36

SPARE PARTS


3790009V-ring

5774100Magneticallyoperated valve

599040Screw

5774600Cover

3752211O-ring

*5722603Jet

*5774700Valve washer

5522700Conic spring

5774300Bottom

5774800Permanent magnet

5774500Slider

5774400Diaphragm

5774150Filter

5774701Valve washer + Jet

5774002 WATER VALVE, EVAC 900, WALL MODELS AND FLOOR MODELS

NOTE: *Marked items only in kit 5774701


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37

SPARE PARTS


5778000Jet carrier complete

5778001Jet carrier complete

5778001Jet carrier complete (as standard)Alternative for this jet available:5778000 Jet carrier complete*5778002 Jet carrier complete*

5778600Air filter

P/N 5881000 Spare part kit for the control mechanism(following items included):

P/N Description5778600 Air filter5778001 Jet carrier compl.5778000 Jet carrier compl.

5775500 CONTROL MECHANISM, EVAC 900, WALL MODELS AND FLOOR MODELS5881000 SPARE PART KIT FOR THE CONTROL MECHANISM

*Jet Carrier identification:P/N Colour Size Effect5778000 White 0.30 Long flushing period5778001 Blue 0.40 Normal flushing period5778002 Red 0.50 Short flushing period

NOTE: See document 3:111B also.

P/N 5775500 Control mechanism


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38

SPARE PARTS

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET

NOTE; When ordering: Seat and cover -state type and colour.

6542550Seat

6540943Cover

HINGE KIT 6540945

6540930 (1+1)Hinge left and right

6540931 (x2)Washer

5445201 (x2)Nut

6540941 SEAT AND COVER, SILENT, EVAC 900, WALL MODELS

6:01009B11 Oct 2002


DocDate

39

SPARE PARTS


6541037Seat

6541038 (x2)Hinge body

6541036Cover

5445201 (x2)Nut

6540973 SEAT AND COVER, MOSAIK, EVAC 900, WALL MODELS



DocDate

40

SPARE PARTS

VAVAVAVAVACUUM CUUM CUUM CUUM CUUM TTTTTOILETOILETOILETOILETOILET 6:0110912 Nov 2002

5446301Seat

5446201Cover

5446401 (x2)Hinge pin

6541241 (x2)Hinge

5445201 (x2)Nut

6540931 (x2)Washer

6541922 SEAT AND COVER, SILENT, EVAC 900, FLOOR MODELS



DocDate

41

SPARE PARTS


5442601 (x2)Hinge pin

5442801Hinge body, left

5442701Hinge body, right

NOTE: When ordering: Seat and cover -state type and colour.

5445201 (x2)Nut

5442201Cover

5442301Seat

5442101 SEAT AND COVER, ANIARA, EVAC 900, FLOOR MODELS


DocDate

43

SPARE PARTS


6542551Bottom plate

6541272Bellow

6540919 (6541054*)Cover

6540932Spring

5430105Installation kit

5430108Protecting pipe

6541458 (6541053*)Pneumatic push button

P/N 6541458 Pneumatic push buttonP/N 6541053 Optional pneumatic push button, (chromium-plated*)

6541457 (6541055*)Button

P/N 6541057 Optional pneumatic push button kitP/N 6541058 Optional pneumatic push button kit, (chromium-plated*)


. 33

9:00042_4

COLLECTING UNITS 4

9:00042_5


DocDate

1

TECHNICALDATA

COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100 1:01020B30 Jul 20026540810 COLLECTING COMPONENT KIT6540811 COLLECTING COMPONENT KIT6540812 COLLECTING COMPONENT KIT6540813 COLLECTING COMPONENT KIT

Collecting component kits include all necessary components (exl. riser pipe (option)) for vacuum creation.Kits can be mounted either on a hull tank or an Evac acid proof stainless steel tank.

A = DN100 Ejector 0 = No tankH = Hand operated discharge valve 1 = Control panelM = Motor operated discharge valve 2 = 2 pumps

2 = 2 ejectors

When ordering: Please state type and part number of pump with the number of package.* Always consult with an Evac representative.

Type Evac Capacity* (flushes/hour)part no

AM 0111 6540810AHM 0122 6540811AHMM 0133 6540812AHHMM 0144 6540813 200 400 600 800 1000 1200 1400 1600

3-way valve 3/8"Ejector DN100

Discharge valve, motor orhand operated

Evac pump

Level switch

Control panel

Pressure switch

Counter flange

Shut-off valve DN100

Shut-off valveDN100

Vacuum gauge

3-way valve 1/2"

Air inlet valve


DocDate

6

TECHNICALDATA

COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100 1:326D01 Apr 20026540369 PUMP EVAC SE 044A, 3x400V 50HZ6540370 PUMP EVAC SE 044A, 3x460V 60HZ

3x400V, 50Hz 3x460V, 60Hz

Cable penetrationØ16

8x45°, M16

Ø20

0

DN

100

20

330

150200

415

215

200

Ø15 (x4)

DN100

Ø21

6

min. 20612187

95.591.5

90150

180

Capacity

Electrical data Voltage: 3x400/460V, 50/60HzNominal power: 4.0 / 4.6kW, 50/60HzNominal current: 9 / 8.8A, 50/60HzInsulation class: F ( 140°-155° )Protection class: IP 55

Materials Pump casing and sealing housing: Cast iron GRS 200 SFS 4855Impeller: Ductile iron GRP 500 SFS 2113Shaft: Stainless steel SIS 2324Nuts, screws and impeller key: Stainless steel SIS 2333Mechanical seals: Chloroprene rubber (Neopren), Silicon carbide coated carbon,Stainless steel SIS 2343, Fluoric rubber (VITON)

Other Impeller: Ø238/210, 50/60Hz

Shipping data Net weight: 84kg


DocDate

9

TECHNICALDATA

COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100 1:01025C01 Apr 20025430591 SHUT-OFF VALVE DN1005430599 SHUT-OFF VALVE DN65

P/N 5430591 Shut-off valve DN100

Materials Housing: Cast ironSlide: EPDM coveredSpindle sealing and scraper: Syntheticrubber

Connections Pressure class: PN10Nominal dimension: DN100

Shipping data Net weight: 29kgShipping volume: 0.03m³

P/N 5430599 Shut-off valve DN65

Materials Housing: Cast ironSlide: EPDM coveredSpindle sealing and scraper: Syntheticrubber

Connections Pressure class: PN10Nominal dimension: DN65


8 x Ø18

Ø100Ø180Ø220

Ø200

325

190

170Ø65Ø145

Ø16029

5 4 x Ø18

Ø185


DocDate

10

TECHNICALDATA

COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100 1:01026C05 Dec 20026540215 MOTOR VALVE DN656540255 MOTOR VALVE DN65

Materials Housing: Cast ironBall: Acid proof steelShaft: Acid proof steel

Connections Size: DN65Pressure class: PN16

Electrical data P/N 6540215: 1x230V, 50/60HzP/N 6540255: 1x115V, 60HzMotor torque: 80NmOpening time: 6 seconds/90°Duty rating: 30%Protection class: IP 67Limit switches: 2 pcs adjustableManual operation: with hand wheel


Ø145.5

Ø185

280

290

360

400

4 x Ø18


DocDate

11

TECHNICALDATA

COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100 1:01027A01 Apr 20025437598 VACUUM SWITCH R 3/8”5437587 THREE WAY VALVE R 3/8”

3/8"

3/8"

55

45

P/N 5437598 Vacuum switch R 3/8”

Operation data Pressure range: 1 - 0 bar

Connections R 3/8”

Electrical data Protection class: IP 66


P/N 5437587 Three way valve R 3/8”

Materials Housing: Brass

Connections 3/8”


15

Ø6

5221

0

125

6730

1530

110

27

R 3/8”


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TECHNICALDATA

COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100 1:01028A01 Apr 20025437623 VACUUM GAUGE R 1/2”5437666 THREE WAY VALVE R 1/2”

P/N 5437623 Vacuum gauge R 1/2”

Operation data Range: 0 ... -100kPa



P/N 5437666 Three way valve R 1/2”

Materials Housing: Brass



R 1/2”

132

44

15

Ø10

0

65

1/2" 1/2"

60

65


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TECHNICALDATA

COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100 1:01030C01 Apr 20025430612 LEVEL SWITCH5430616 TEST FLANGE5430615 FLANGE FOR LEVEL SWITCH6542122 FLANGE FOR LEVEL SWITCH

P/N 5430612 Level switch

Materials Float: Stainless steelBellow: Perbunan, temperature 0-120°C

Electrical data Protection class: IP 65Cable inlet: Pg 16


P/N 5430616 Test flange

Materials Flange: Stainless steel EN 1.4404


P/N 5430615 Flange for level switch

Materials Flange: Stainless steel EN 1.4404


P/N 6542122 Flange for level switch

Materials Flange: Steel S355


100

M12

3270

218

Ø92 Ø68

39.5

100

x 10

0

5 -1

571

48.5

10135 260

140

389

Ø64

4 x Ø13

100

M12

100

3212

Ø92 Ø68

100

Ø92


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INSTALLATION

COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100 2:01019B31 Jul 20026540956 EASYFIT 0121, STANDARD MODEL

Instructions

Tank net capacity = 10 litres/person x persons on board x number of days between discharging the tank.Low level to be at least 200mm above pump center line.Minimum volume at low level 500 litres.Tank to be tested with 0.25 bar over-pressure.There must be an overflow possibility.Concerning painting and strenghtness do follow general directives for sewage tanks.There must be a perforated distributing plate over pump suction.Easyfit delivery includes ejector inlet flange and counter flanges forpump inlet and discharge valve.

* Installation dimension from Easyfit base ( see doc. 1:01011E )

Counter flanges of the pumps to bewelded to the tank pipes.

Distributing plate

70

OverflowDN100

VentilationDN100

Blind flange

FlangeMarvac ejector

Counter flangeDN 65

*

*

*

115

1645

Min. 200

Ejector inlet pipe( Min. inner diameter Ø107)

Pumps inlet pipes DN100

Counter flange to bewelded to the tank pipe.

Inlet manifold

Legs are optional

Tank


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INSTALLATION

COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100 2:01020B05 Sep 20025430612 LEVEL SWITCH, CONTROL EQUIPMENT5430615 FLANGE FOR LEVEL SWITCH, CONTROL EQUIPMENT5437598 PRESSURE SWITCH, CONTROL EQUIPMENT6540215 DISCHARGE VALVE, MOTOR OPERATED, CONTROL EQUIPMENT

P/N 5437598 Pressure switch, control equipment

P/N 5430612 Level switch, control equipment

Electrical data Voltage: Max. 220V 50/60Hz


P/N 5430615 Flange for Level switch, control equipment100 x 100

1

24P

1-4 contact in resting position (no vacuum)1-2 contact when set vacuum level reached

Terminals

P/N 6540215 Discharge valve, motor operated, control equipment

110Electrical data Voltage: 240V 50/60Hz


210

Max. 140

Max. 395

~130

High level switches off

Low levelswitches on

Float up,11-14 closed

12

14Common 11

Float down,11-14 open

Terminals

Depth 67

1 ph. 230V, 50Hz

1) 2) 3) = Provides 3 links asshown at the actuator terminalboard

OPEN LIGHTINDICATION

CONTROL SWITCH

OPEN

ACTUATOR

1)

CUSTOMER CONNEXION

3)

CLOSE

40

41

1

23

101112

13

1415

CLOSEOPEN

C

CNCNO

CNC

NO

CLOSE LIGHTINDICATION

CLOSE LIMIT SWITCH

POSITIONCAMS(ADI)

OPEN LIMIT SWITCH

MOTOR1 PHASE

2)

~80


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COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100OPERATION

ANDMAINTENANCE

3:01027B01 Apr 2002

ATMOSPHERIC TANK WITH EJECTOR PRINCIPLE

Operation

The collecting unit creates vacuum in the piping by means of an ejector and a pump, and sewage iscollected into the tank until transferred to a treatment plant, holding tank or ovarboards.

The collecting unit consists of:1. Atmospheric tank2. Ejector*3. EVAC pump*4. Pressure switch*5. Vacuum gauge6. Sewage - incoming main7. Discharge valve, automatic or manual*8. High level switch*9. Sewage - discharge line10. Low level switch*11. Shut-off valve12. Shut-off valve13. Control panel

For functioning of control equipment, see circuit diagram and operating instructions for the electrical panel.

*For functioning of this equipment, see separate pages.

NOTE: Starting the pumpWhen starting the pump after installation or a prolonged stand-still period:• Fill the collecting tank at least up to the level of thelow-leves switch.• Check that shut-off valves are open for creating a vacuumand that discharge valve is closed.• Check the direction of rotation of pump as described in themanufacturer´s instructions.

Never let the pump run dry!If the pump runs dry seals may be damaged.

Low level: discharge stopsHigh level: dischargeRecirculation of sewage inregular operation

Vacuum creation Tank discharging

NOTE: Discharging can also be by gravity overflow or started by timer.

1

13

24

6

3

1 13

6

8

7

9

1 13

11

7

12

6

5

10


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ANDMAINTENANCE

3:01027B01 Apr 2002

ATMOSPHERIC TANK WITH EJECTOR PRINCIPLE

Maintenance

NOTE: Always follow safety regulations and Evac's safety instructions.Use only genuine Evac spare parts.

Every half a year:• Check vacuum function.• Check discharge function.• Run pump manually for 10 min (if tank is at low level, first add min. 200 litres of water)• Discharge tank to low level

Once a year:• Empty and clean the tank.• Do maintenance for the unit components according to the component maintenance program.

.

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ANDMAINTENANCE

3:01028C05 Feb 2003

6540369 PUMP EVAC SE 044A6540370 PUMP EVAC SE 044A6540537 PUMP EVAC SE 044A

EVAC reserves the right to make alterations to this specification without prior notice.© Copyright Evac Oy. All rights reserved. pAGE

NOTE: Do not run the pump dry for more than just a few seconds, since continued dry running will result inoverheating, which may cause damage to the seal.

2. Start-up procedure

Clean the holding tank and pipework from any foreign objects. Fill the holding tank to the filling level before startingthe pump. Follow the operation of the pump and check that it starts and stops as per in electric drawings.

3. Operation

During inspection check: that no warning lights are on that the pump does not make an unusual noise when running that the "hours run" meters of alternately working pumps show roughly the same reading

4. Maintenance

Evac SE 044A pump is specially designed to run together with Evac -ejector in heavy duty sewage conditions withminimal maintenance. The pump is equipped with Vortex impeller with no clearance adjustment, high qualitymechanical seal and electric motor bearings for long life operation.

Once a year:Start pump manually and check operation; no leaks smooth running vacuum is created( recommended: check lamps, valves and pressure during operation)

At 10 000 running hours (or every five years) clean pump house change mechanical seal (5451310) change O-ring (5451330) change electric motor bearings

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTION

1. Installation

Install the pump to the base and ensure that no load is transferred to thepump from the pipework. Use suitable spacers between the pump andthe base when necessary. Follow the instructions of the manufacturerof motor and make sure that cooling air is provided for the motor.

Adjust pipework on the suction and pressure side so that the flangesfit easily together. Make sure that fixing of bolts will not cause any loadto the pump body.Connect the cable to the control panel as shown in theelectrical diagram. Check direction of rotation to be clockwice by shortlystarting the pump.

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ANDMAINTENANCE

3:01028C05 Feb 2003


EVAC reserves the right to make alterations to this specification without prior notice.© Copyright Evac Oy. All rights reserved.

5. Change of mechanical seal

5.1 Removal of impeller

Remove impeller locking screw. Removal of impeller from the shaft can be done e.g. by using a puller. To prevent causingdamage to the thread on the shaft, the thread should be protected. Place the claws of the puller as close to the impellerboss as possible. Do not crank the impeller unequally, as this can cause damage to shaft and seal.

5.2 Removal of seal

Loosen the screw on the retaining ring. There is a hole in the rear wall through which removal can be done. Pull retainingring, seal spring and rotating seal ring away. Be especially careful when dismantling the seal ring.

5.3 Dismantling the rear wall and stationary seal ring

Undo the four M12 x 30 hex bolts on the motor flange. Pull the rear wall away from the steering of the motor flange. Becareful not to damage the stationary seal ring when removing the rear wall. Remove the stationary seal ring if it isdamaged or worn. Removal of stationary ring can be done by pressing it slightly from the motor side of the rear wall.Replace the whole seal, if it is damaged or worn.

5.4 Assembly of stationary seal ring

Clean carefully the place of the stationary seal ring in the rearwall. Lubricate the 0-ring with oil. Do not use vaseline.

Observe cleanliness in all assemblies. The assembly of thestationary seal ring must be carried out with most care toavoid damaging of the seal.Assemble the rear wall on the motor where the pump shaft isinstalled. Fasten the four M12 x 30 hex bolts of the motor andrear wall.Place the stationary seal ring so that the groove of the sealring is in line with the projecting of the rear wall. Carefully pressthe seal into place by using the special assembly tool PUR012. Avoid unecessary force.

5.5 Assembly of rotating seal ring

Lubricate the 0-ring and the sealing surfaces with oil. Coverthe key way of the pump shaft with adhesive tape to avoiddamage to the 0-ring. Press the rotating seal ring togetherwith the retaining ring and the spring onto the shaft by usingthe special assembly tool PUR 035 (Colour RED). Be surethat the end of the spring will go into the groove in the retainingring. Tighten the socket head screw in the retaining ringcarefully. Remove the adhesive tape from the key way.

NOTE: Use the new assembly tool PUR 035 colour RED.

ASSEMBLY TOOLPUR 035 (Colour RED)

ASSEMBLY TOOLPUR 012

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ANDMAINTENANCE

3:01028C05 Feb 2003



1) Lubricate the O-ring and the sealing surfaces with oil.

2) Cover the key way of the pump shaft with adhesivetape to avoid damage to the O-ring.

3) Push the rotating seal ring together with spring andretaining ring onto the shaft by using a suitable sleevehaving inner diameter lightly bigger than 25 mm.

5.6 Assembly of rotating seal ring without assembly tool PUR 035

Assembly of rotating seal ring without a special tool is not recommended. However, if it must be done it must beensured that spring compression is correct.

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ANDMAINTENANCE

3:01028C05 Feb 2003



4) Be sure that the end of the spring will go into the groovein the retaining ring.

5) Compression of the spring is correct when the distancefrom surface of the retaining ring to the surface of sealhousing is 1,5 mm. (See picture.)

6) Tighten the socked head screw in the retaining ringcarefully.

7) Remove the adhesive tape from the key way.

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ANDMAINTENANCE

3:01030B31 Jul 2002

DISCHARGE VALVE

Operation

The discharge valve is an electrically operated ball valve. The valve rotates 1/4 turn between the open and closedpositions. The positions are indicated on the top of the valve.

The valve is operated automatically from the control panel. However, manual operation may be neededoccasionally. This can be done by turning the spindle.

Maintenance

Valve does not need regular maintenance.

Once a year:• Check operation "open/close".

Every five years:• Open ball valve and clean all surfaces from build-up of deposit.

Ø145.5

Ø185

280

290

360

400

4 x Ø18

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ANDMAINTENANCE

3:01031B31 Jul 2002

PRESSURE SWITCH

Operation

The vacuum level in the system is controlled by a pressure switch.

The pressure switch or switches and the vacuum gauge should be installed on a separate manifold, to reduce the chanceof impurities entering the switch or gauge (fig.1). The instrument branch must have 5° slope. Water in the instrumentbranch will cause malfunctions.

The switch starts a pump when the vacuum level in the system falls below a preset value. If the vacuum level still keepsdeclining, another pump will be started (provided that there is more than one pump in your system). As soon as therequired vacuum level has been reached, the pump(s) will be stopped.

1. Set the stop pressure by turning the knob. As you turn the knob, the indicator on the scale will move. It should beset between -40 and -60kPa (40-60% vacuum). This is the vacuum level at which the pumps will be turned off. Note thatin each system the optimal setting may vary.

2. Set the start pressure by turning the knurled knob, reached by removing the cover of the switch. Turning the knobwill set the starting vacuum level somewhat lower than the “stop”level set by the knob. In effect, whenever the “stop”levelis changed by turning the knob, the starting level will also be changed.

The plant can be provided with a low level pressure switch for low vacuum alarm. Set the “off”pressure to -30kPa.The setting of the switch(es) may vary from system to system depending on the individual requirements.

The vacuum gauge installed, in each system enables you to check that pressure switches are functioning properly.

Maintenance

Once a year:• Check the operation of both pressure switch and vacuum gauge.

Every five years:• Clean or change piping and components between switch and gauge.

3 way valve

Ball valve

Knurledknob

KnobScales

Fig. 1

Fig. 2

5°

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ANDMAINTENANCE

3:01032B31 Jul 2002

LEVEL SWITCH

Operation

The liquid level in the tank is controlled by magnetic level switches, which start and stop the pump (see also underControl Equipment).

The switches consist of a float, a body, a rubber gaiter, a mounting flange, a switch mechanism in the body, and twopermanent magnets in repulsion, one in the float, the other in the switch insert.

As the float and its magnets move up and down with the liquid level, the magnet in the switch insert movescorrespondingly and either opens or closes the circuit controlling the pump or an alarm function.

Maintenance

Once a year (or during tank cleaning):• Clean the level switch.

NOTE: Before starting to remove a switch, make sure that liquid level in the tank is below it.If necessary, discharge to required level, but be careful not to let the pumps run dry. Thenswitch off the electrical supply, remove the securing nuts, and pull out the switch (Fig. 2).Clean the float and check that it moves freely.

NOTE: Under certain conditions an excessive amount of foam may appear in the tank. Shouldthe level switches react to the surface of the foam, instead of the actual liquid level,malfunctioning may occur in the system. To avoid or eliminate this problem, see underTrouble Shooting.

Permanent magnets BodyNut

Mounting flange

Gasket

Rubbergaiter

Float

Fig. 2Fig. 1


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TROUBLESHOOTING

COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100 4:01011B01 Apr 2002

Shut-off valve

Discharge valve

Shut-off valve

Trouble

Vacuum is not createdeven though pump isrunning.

Cause

• Too low liquid level

• Foam instead of liquid in tank

• Valves are shut

• Incorrect rotation of pump

• Blockage or leakage in piping system.

Remedy

• If the tank is empty, fill to at least abovethe low level switch. Check the conditionof the pump according to themanufacturer´s instruction.

• If the pump is pumping foam instead ofliquid, this will cause vibration. Add waterto the tank and try again. If adding waterdoes not help, reduce the level of foam bypouring antifoam agent into the tank (1cup per 2 cubic metres of foam andsewage).

• See also antifoam agent manufacturerinstruction.

• Check that shut-off valves are fully openand not clogged.

• If the direction of rotation of the pump iswrong, change according to themanufacturer´s instructions.

• Close the valves that isolate the collectingunit from the piping system and start thepump again. If vacuum now builds up,there must be a leak in the piping system.

PUMP


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SPARE PARTS

COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100COLLECTING UNITS, DN100 6:01037B11 Nov 2002

P/N 6540369 and P/N 6540370 replacing P/N 5490925

5451410Lock nut(8 pcs)

5451260Housing

5451350Impeller screw

5451320Locking screw

5451330O-ring

5451290Bracket

5451400Locking screw

5451360Plug

5451380Hex. bolt (4 pcs)

5451300Shaft adapter

5451390Socked head screw(2 pcs)

5451310Mechanical seal

5451480Bearing, pump side

5451380Hex. bolt (8 pcs)

5451480Bearing, fan side

6540466Fan cover

6540467Fan

5451340Key

5431012Retaining ring

5451370Stud (8 pcs)

Motor for Pump6540373 65403716540373 65403726540374 65403696540374 65403706540376 65403816540374 6541600

5451270, impeller Ø238 / 50Hz5451450, impeller Ø210 / 60Hz5451463, impeller Ø205 / 60Hz

6540371 PUMP EVAC SE 044A, 3x230V/60HZ, IMPELLER Ø2106540372 PUMP EVAC SE 044A, 3x220V/50HZ, IMPELLER Ø2386540369 PUMP EVAC SE 044A, 3x400V/50HZ, IMPELLER Ø2386540370 PUMP EVAC SE 044A, 3x440V/60HZ, IMPELLER Ø2106540381 PUMP EVAC SE 044A, 3x690V/60HZ, IMPELLER Ø2056541600 PUMP EVAC SE 044A, 3x660V/50HZ, IMPELLER Ø238

SPARE PARTS 5

9:00042_6

. 6

9:00042_7

PIPING 7

9:00042_8


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PIPING

PIPINGPIPINGPIPINGPIPINGPIPING 5:01001B15 Aug 2002DESIGN AND INSTALLATION

Table of contents

1. General system description 22. Pipe materials 33. Pipe sizes 34. Pipe connections 45. Pipe fittings 56. Brackets 67. Optimal piping design 68. Pipe profile, slope and transport pockets 69. Branches 810. Riser pipes for toilets and interface valves 911. Non-return valves 1012. Shut-off valves 1113. Inspection openings 1214. Deck penetrations examples 1215. Pipe manifold 1316. Tank vent pipe 1417. Standard flange for port discharging 1418. Useful hints 14

Enclosure:

Piping (Doc no. 5:01004) :Tightness requirement 15Tightness test protocol 16

Existing rules, regulations and standards must be observed. In case of doubt, check withthe manufacturer. Metric units are used throughout the manual. Dimensions are given inmillimetres (mm), unless otherwise stated.

Page


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PIPING

PIPINGPIPINGPIPINGPIPINGPIPING 5:01001B15 Aug 2002DESIGN AND INSTALLATION

1. General system description

In vacuum systems sewage transport is done by vacuum (air) instead of water and gravity. Sewage is transported in"slugs". Optimal "slug" transport is obtained by following these Design and Installation instruc

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