European rendering industry overview and the concept of...

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SARIA Folienmaster 2011 1

Manfred GellnerMember of SARIA Management Board

European rendering industry overview

and

the concept of circular economyat SARIA Group

22Manfred Gellner - SARIA

OverviewWorld meat production 2012

in 1.000 tonnes

Source: FAOSTAT

2.728 1.208 400

14.187

31.542

60.593

5.478 4.647 1.198

10.40415.600

27.226

14.879 17.756

5.288

13.05318.098

12.553


European regulation 1069/2009Classification of animal by-products


European regulation 1069/2009Classification of animal by-products

Category 1

TSE-material, SRM, material with indeterminable risk, pets,zoo/circus and laboratory animals, material with residues such asmaterial collected when treating waste water (contamination of theenvironment).

Category 2

Material, that contains the risk of infection with diseases (i.e. fallenanimals), material with residues such as drugs or inhibitors.

Category 3

By-products of slaughtered animals, which are fit for consumptionand not affected by any signs of diseases communicable to humansor animals.

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Material from categories 1-3Possible applications

APPLICATIONS CAT. 1 CAT. 2 CAT. 3

Combustion and thermal exploitation � � �

Landfill � � �

Technical fats � � �

Biodiesel � � �

Biogas � �

Composting � �

Fertilizer � �

Proteins for feed / petfood �

Fats for animal feed (no ruminants) �


Source of animal by-products


Farm animal meat and by-productsProportions by categories

Cat. 1

Cat. 2

Cat. 3

Human consumption

Broiler 2 kg

Cattle 400 kg Pig 110 kg


Since 06-2013

Easing of feed ban in EU

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Europe EU-20Processed animal by-products from 2000 to 2012

Source: Presentation of Dirk Dobbelaere at EFPRA 2013


Europe EU-20Processed animal by-products in 2012

Source: Presentation of Dirk Dobbelaere at EFPRA 2013

M.


Animal fats and meals in the EU-20Utilization in 2012

Animal fats

Total: 2,685 K tonnes

Animal meals and PAP

Total: 4,341 K tonnes

15%

1%

49%

1%

32%

2%

Petfood

Fertilizers

Food

Energy

Feed

Others

3%

9%

13%20%

33%22%

Food

Feed

Petfood

Energy

Oleochemical

Biodiesel


SARIA Bio-Industriesand the concept of circular economy

Pharma

Food

Petfood

Feed

Fertiliser

Energy

Waste

Treatment and processing instead of disposal

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SARIA Group Portfolio of core activities

Feed, petfood,

technical fats or

fertilizer

Human consumption

Materials from

livestock owners and

slaughterhouses

Production of

intermediates for

medical applications

Quality products

(proteins and fats

from animal by-

products)

Cooking fats, ribs or

natural casings

Fuels and technical

fats

Category 3 FoodCategory 1 & 2 Pharmaceuticals

Heparin

Chondroitin sulfate

Hyaluronan

Glucosamine

Collection and

exploitation of food

leftovers and used

cooking oils

New Energies

Biodiesel and Biogas

Renewable Energy


� Fallen animals

� High risk abattoir waste such as the brain and spinal cord from cattle

� Input total:approx.1,300,000 tonnes/year

� Grinding

� Sterilisation (20 minutes at 133 ºC and 3 bar)

� Drying

� Removal of fat

� Pressing and milling

� Animal meals as fuelOutput: 340,000 tonnes/year

� Animal fat as a preliminary product for biodieselOutput: 180,000 tonnes/year

� Target groups: power plants, cement works and the biodiesel industry

> Input > Output> Production

Risk material from the meat industry and agricultural farming


Randers (DEN)

Production sites

Transfer centres

Risk material from the meat industry and agricultural farming

2.500 kilometer

4.000 kilometer Benet (FR)


� Processed animal proteins as fertiliser and a preliminary product for pet food - Output: 770,000 tonnes/year

� Animal fat as a technical fat and preliminary product for biodiesel - Output: 330,000 tonnes/year

� Target groups: agricultural, pet food and biodiesel industries as well as various industrial users

� Fish residues

� Meat residues

� Input total: 2,200,000 tonnes/year

� Skins and hides: 600,000 a year

� Grinding

� Heating (50 minutes at 120 ºC)

� Drying

� Removal of fat

� Pressing and milling

Meat and fish by-products

> Output> Input

� Tanning, stretching, dyeing

� Target groups: automotive and furniture industries

> Production

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Meat by-products

Production sites and transfer centres meat

Alabuga/Tatarstan

Issé (FR)


Fish by-products

Production sites and transfer centres fish

Artarbra (ES)

Cuxhaven (GER)


SARIA Bio-IndustriesReFood: Yesterday’s food waste is tomorrow’s energy

Services: collection of food leftovers and used cooking oil


SARIA Bio-IndustriesReFood: Yesterday’s food waste is tomorrow’s energy

� Kitchen and food waste

� Fruit and vegetables

� Bread and bakery products

� Unpackaged and packaged food

� Production residues from the food industry

� Input total: 500,000 tonnes/year

� Grinding

� Hygienisation (1 hour at minimum 70 ºC)

� Removal of fat

� Fermenting

� Fat as a preliminary product for biodieselOutput: 25,000 tonnes/year

� Biomass for biogas plantsOutput: 460,000 tonnes/year = 160,000 MWh of electricityand 167,000 MWh of heat

� Organic fertilisers containing nitrogen, phosphorous and calcium. Output: 380,000 tonnes/year

� Target groups: biodiesel plants, biogas plants, agricultural sector


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SARIA Bio-IndustriesReFood: Sustainable energy production

Processing

Eco-friendly

heat

Sustainable

power

Raw material

for biodiesel


SARIA Bio-IndustriesReFood: Circular flow of business

Collection

Processing

Biogas digestate

as fertiliser

Organic

bio-fertiliser


Processing of food leftovers

Production sites and transfer centres

AD plants

Marl (GER)

Etampes (FR)


� Animal fats

� Vegetable oils

� Used cooking fat and deep-frying fat

� Input total: 290,000 tonnes/year

� Preesterification

� Transesterification

� Further purification

� Second generation, low emission biodiesel with a saving of up to 83 per cent of CO2 when compared with fossil fuels

� Output: 290,000 tonnes/year = 550,000 tonnes/year reduction of CO2 (200,000 households)

� Target group: oil industry, refineries


Biodiesel production

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Biodiesel production

Lünen (GER)

Løsning (DEN)


SARIA GroupTeeuwissen & Bioiberica

Strengthening of bones and

joints

� Animal cartilage and bones

� Products used in drugs or sports

nutrition

� Support the functioning of bones

and joints

� Treatment of arthritis and painful

joints

Human consumption

� Beef, pork and poultry

� Meat for snacks and sausages.

Ingredients for Petfood

� Fresh or frozen products

Casings

� Natural casings

� Artificial casings

By-products for pharma

� Mucosa

� Other by-products.for the

pharmaceutical industry

Heparin

� Supply to the pharmaceutical

industry for the use as an

anticoagulant


SARIA GroupPartner for the slaughterhouse

Partner for the slaughterhouse

Collection of the total package of by-products


SARIA GroupLocations worldwide

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